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3861 KB  
Article
Improving Anti-Corrosion and Conductivity of NiTi Alloy Bipolar Plate Used for PEMFCs via Nb Alloying
by Ziyang Niu, Yingping Li, Yuanyuan Li, Xiaofen Wang, Yumin Pan, Zhuo He, Guohong Zhang, Zhen Wang and Qiongyu Zhou
Molecules 2025, 30(17), 3658; https://doi.org/10.3390/molecules30173658 (registering DOI) - 8 Sep 2025
Abstract
NiTi alloy has emerged as a promising bipolar plate (BP) material for proton exchange membrane fuel cells (PEMFCs), combining Ti-like corrosion resistance with Ni-like electrical conductivity through its intermetallic characteristics. However, its performance faces greater challenges under aggressive operating conditions (70 °C, F [...] Read more.
NiTi alloy has emerged as a promising bipolar plate (BP) material for proton exchange membrane fuel cells (PEMFCs), combining Ti-like corrosion resistance with Ni-like electrical conductivity through its intermetallic characteristics. However, its performance faces greater challenges under aggressive operating conditions (70 °C, F-containing acidic solution with air bubbling). This study demonstrates that Nb alloying effectively enhances NiTi while preserving its balanced properties. The developed NiTiNb alloy exhibits improved performance with 26% lower corrosion current density (ic) and 29% reduced interfacial contact resistance (ICR) compared to conventional NiTi, effectively overcoming the conventional corrosion–conductivity trade-off in metallic BPs. The alloy also shows superior electrochemical stability and microhardness relative to pure Ti and Ni. These enhancements stem from a unique dual-phase microstructure comprising a NiTi (B2) matrix with continuous β-Nb grain boundary networks. During operation, this structure enables in situ formation of protective TiO2-Nb2O5 films while maintaining conductive Nb/Nb2O5 pathways and metallic Ni domains. The findings establish Nb alloying as a viable optimization strategy for NiTi-based BP substrate in demanding PEMFC applications. Full article
(This article belongs to the Special Issue Electroanalysis of Biochemistry and Material Chemistry—2nd Edition)
17 pages, 1146 KB  
Article
Artificial Intelligence in Ophthalmology: Acceptance, Clinical Integration, and Educational Needs in Switzerland
by Christoph Tappeiner
J. Clin. Med. 2025, 14(17), 6307; https://doi.org/10.3390/jcm14176307 - 6 Sep 2025
Viewed by 64
Abstract
Background: Artificial intelligence (AI) can improve efficiency, documentation, and diagnostic quality in ophthalmology. This study examined clinical AI adoption, institutional readiness, perceived utility, trust, ethical concerns, and educational needs among Swiss ophthalmologists and residents. Methods: In May 2025, an anonymous online survey was [...] Read more.
Background: Artificial intelligence (AI) can improve efficiency, documentation, and diagnostic quality in ophthalmology. This study examined clinical AI adoption, institutional readiness, perceived utility, trust, ethical concerns, and educational needs among Swiss ophthalmologists and residents. Methods: In May 2025, an anonymous online survey was distributed to board-certified ophthalmologists and residents across Switzerland. The structured questionnaire addressed clinical AI use, institutional infrastructure, perceptions of diagnostic utility, trust, ethical–legal concerns, and educational preparedness. Responses were recorded on five-point Likert scales. Results: Of 106 respondents (mean age 42.4 ± 11.4 years, 48.1% female), 20.8% reported current clinical AI use. Willingness to use AI exceeded 65% across all 10 diagnostic scenarios, but active use remained ≤12.1%. Institutional readiness was low: 6.6% reported AI-related guidelines, 26.4% had access to an institutional AI contact person, and 28.3% received supervisor support (more often among residents). While 80% agreed that AI can support diagnostics, only 12.1% trusted AI recommendations as much as those from colleagues; 87.9% critically reviewed the results, and 93.9% endorsed the use of AI in an assistive but not independently decision-making role. Ethical–legal concerns included unresolved liability (74.8%), informed consent (66.7%), and data protection adequacy (49.5%). Structured AI education was supported by 77.8%, yet only 15.1% felt prepared, and two-thirds (66.7%) indicated they would use AI more with better training. Conclusions: Ophthalmologists and residents in Switzerland express strong interest in the clinical use of AI and recognize its diagnostic potential. Major barriers include insufficient institutional structures, lack of regulatory clarity, and inadequate educational preparation. Addressing these deficits will be essential for responsible AI integration into ophthalmologic practice. Full article
(This article belongs to the Special Issue Artificial Intelligence and Eye Disease)
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23 pages, 5882 KB  
Review
Molecular Interactions at Lipid Droplet–Mitochondria Membrane Contact Sites in Mammalian Cells
by Matthias Eckhardt
Lipidology 2025, 2(3), 16; https://doi.org/10.3390/lipidology2030016 - 5 Sep 2025
Viewed by 78
Abstract
Lipid droplets are the neutral lipid storage compartments of eukaryotic cells. Mitochondria are the main source for ATP, which is generated through oxidative phosphorylation. Thus, both organelles play essential roles in fatty acid metabolism and energy homeostasis. Therefore, functional and physical interaction of [...] Read more.
Lipid droplets are the neutral lipid storage compartments of eukaryotic cells. Mitochondria are the main source for ATP, which is generated through oxidative phosphorylation. Thus, both organelles play essential roles in fatty acid metabolism and energy homeostasis. Therefore, functional and physical interaction of lipid droplets with mitochondria is of special importance as essential processes, such as lipolysis, triacylglycerol synthesis, thermogenesis or the protection against oxidative stress, and lipotoxicity, depend on cooperation of these two organelles. Physical interaction of LDs with mitochondria is mediated by specific molecular complexes at inter-organelle membrane contact sites. Substantial progress has been achieved during the last decade in understanding the formation and the structural components of lipid droplet–mitochondria contact sites. This review gives a brief overview of the different molecular complexes that have been identified in different mammalian cell types under different conditions and their regulation. Full article
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22 pages, 2702 KB  
Article
Sustainable Zinc Oxide Nanoparticles as Active Compounds for Pectin Packaging Films
by Sabina Galus, Adrianna Przybyszewska, Cássia H. Barbosa, Carolina Rodrigues, Victor Gomes Lauriano Souza, Marta M. Alves, Catarina F. Santos, Isabel Coelhoso and Ana Luisa Fernando
Coatings 2025, 15(9), 1024; https://doi.org/10.3390/coatings15091024 - 2 Sep 2025
Viewed by 412
Abstract
This study determined the feasibility of using zinc oxide nanoparticles of various origins as an active compound for biopolymer packaging films. The study focused on the effects of green synthesis using passion fruit or tomato extracts and commercial zinc oxide nanoparticles on the [...] Read more.
This study determined the feasibility of using zinc oxide nanoparticles of various origins as an active compound for biopolymer packaging films. The study focused on the effects of green synthesis using passion fruit or tomato extracts and commercial zinc oxide nanoparticles on the physicochemical properties of pectin films, including thickness, microstructure, water content, optical properties, water vapour permeability, water contact angle, sorption properties, and thermal stability. Zinc oxide nanoparticles resulted in lower lightness, higher absorbance, especially in the UV light range, and increased transparency, from 1.55 to 2.18 a.u./mm. Films containing zinc oxide nanoparticles showed reduced water vapour adsorption but increased water vapour permeability, from 6.35 to 12.07 × 10−10 g/m·s·Pa. The initial water contact angles were in a similar range, from 57.3° to 59.2°, but a decrease in contact angle values was observed over 60 s. All films containing nanoparticles exhibited better thermal stability, particularly during the third stage of degradation above 200 °C. Developed composite active films, prepared from apple pectin and zinc oxide nanoparticles of different origins, showed their potential for practical use as UV-VIS light barrier packaging films or protective coatings for food applications. Full article
(This article belongs to the Section Coatings for Food Technology and System)
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13 pages, 2701 KB  
Article
Surface Enhancement of CoCrMo Bioimplant Alloy via Nanosecond and Femtosecond Laser Processing with Thermal Treatment
by Hsuan-Kai Lin, Po-Wei Chang, Yu-Ming Ding, Yu-Ting Lyu, Yuan-Jen Chang and Wei-Hua Lu
Metals 2025, 15(9), 980; https://doi.org/10.3390/met15090980 - 1 Sep 2025
Viewed by 243
Abstract
With an aging population, the number of joint replacement surgeries is on the rise. One of the most common implant materials is cobalt–chromium–molybdenum (CoCrMo) alloy. Hence, the surface properties of this alloy have attracted increasing attention. In this study, nanosecond and femtosecond laser [...] Read more.
With an aging population, the number of joint replacement surgeries is on the rise. One of the most common implant materials is cobalt–chromium–molybdenum (CoCrMo) alloy. Hence, the surface properties of this alloy have attracted increasing attention. In this study, nanosecond and femtosecond laser processing, followed by annealing, was employed to modify the CoCrMo surface. The effects of the treatment conditions on the surface morphology, structure, composition, hardness, roughness, contact angle, wear properties, and corrosion current were studied. Femtosecond laser processing with an energy density of 1273 mJ/cm2, followed by heat treatment at 160 °C for 2 h, produced laser-induced periodic surface structures (LIPSS) without altering the chemical composition of the alloy and rendered the surface superhydrophobic. In contrast, nanosecond laser treatment at higher laser energy densities promoted the formation of an oxide layer, which improved the hardness and corrosion resistance of the substrate. Overall, the CoCrMo samples processed using the femtosecond laser system exhibited superior corrosion and wear resistance, with a protection efficiency of approximately 92%. Full article
(This article belongs to the Special Issue Surface Treatments and Coating of Metallic Materials)
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16 pages, 1740 KB  
Article
Comparison of the Properties of Compostable and Conventional LDPE Films
by Katarzyna Krupińska and Małgorzata Korzeniowska
Sustainability 2025, 17(17), 7867; https://doi.org/10.3390/su17177867 - 1 Sep 2025
Viewed by 379
Abstract
This article analyses the results of a study into the physical and mechanical properties of conventional LDPE (low-density polyethylene) plastic film and two types of biodegradable films. Compostable packaging offers considerable potential as an alternative to traditional plastics, contributing to the development of [...] Read more.
This article analyses the results of a study into the physical and mechanical properties of conventional LDPE (low-density polyethylene) plastic film and two types of biodegradable films. Compostable packaging offers considerable potential as an alternative to traditional plastics, contributing to the development of environmentally friendly materials. The study into this area provides valuable knowledge that responds to both current environmental protection needs and to associated legal requirements. Bioplastics have a wide range of applications in the packaging industry; however, there is a lack of research on their usability in contact with all types of food. A significant part of this article focuses on the analysis of the results of the environmental resistance of bioplastics and on their preliminary compostability assessment. Full article
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27 pages, 12231 KB  
Review
Mitochondria-Associated Membrane Dysfunction in Neurodegeneration and Its Effects on Lipid Metabolism, Calcium Signaling, and Cell Fate
by Thi Thuy Truong, Alka Ashok Singh, Nguyen Van Bang, Nguyen Minh Hung Vu, Sungsoo Na, Jaeyeop Choi, Junghwan Oh and Sudip Mondal
Membranes 2025, 15(9), 263; https://doi.org/10.3390/membranes15090263 - 31 Aug 2025
Viewed by 573
Abstract
Mitochondria-associated membranes (MAMs) are essential for cellular homeostasis. MAMs are specialized contact sites located between the endoplasmic reticulum (ER) and mitochondria and control apoptotic pathways, lipid metabolism, autophagy initiation, and calcium signaling, processes critical to the survival and function of neurons. Although this [...] Read more.
Mitochondria-associated membranes (MAMs) are essential for cellular homeostasis. MAMs are specialized contact sites located between the endoplasmic reticulum (ER) and mitochondria and control apoptotic pathways, lipid metabolism, autophagy initiation, and calcium signaling, processes critical to the survival and function of neurons. Although this area of membrane biology remains understudied, increasing evidence links MAM dysfunction to the etiology of major neurodegenerative diseases, such as Alzheimer’s disease, Parkinson’s disease, and amyotrophic lateral sclerosis (ALS). MAMs consist of a network of protein complexes that mediate molecular exchange and ER–mitochondria tethering. MAMs regulate lipid flow in the brain, including phosphatidylserine and cholesterol; disruption of this process causes membrane instability and impaired synaptic function. Inositol 1,4,5-trisphosphate receptor—voltage-dependent anion channel 1 (IP3R-VDAC1) interactions at MAMs maintain calcium homeostasis, which is required for mitochondria to produce ATP; dysregulation promotes oxidative stress and neuronal death. An effective therapeutic approach for altering neurodegenerative processes is to restore the functional integrity of MAMs. Improving cell-to-cell interactions and modulating MAM-associated proteins may contribute to the restoration of calcium homeostasis and lipid metabolism, both of which are key for neuronal protection. MAMs significantly contribute to the progression of neurodegenerative diseases, making them promising targets for future therapeutic research. This review emphasizes the increasing importance of MAMs in the study of neurodegeneration and their potential as novel targets for membrane-based therapeutic interventions. Full article
(This article belongs to the Section Biological Membranes)
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25 pages, 1111 KB  
Review
The Ocular Surface Microbiome in Homeostasis and Dysbiosis
by Fiza Tariq, Navpreet K. Hehar and DeGaulle I. Chigbu
Microorganisms 2025, 13(9), 1992; https://doi.org/10.3390/microorganisms13091992 - 27 Aug 2025
Viewed by 508
Abstract
The ocular surface microbiome consists of microorganisms that play an important role in maintaining homeostasis and preventing disease from invading pathogens. Commensal microbes on the ocular surface interact with cells and molecules of the ocular surface immune system to promote immune tolerance to [...] Read more.
The ocular surface microbiome consists of microorganisms that play an important role in maintaining homeostasis and preventing disease from invading pathogens. Commensal microbes on the ocular surface interact with cells and molecules of the ocular surface immune system to promote immune tolerance to the normal flora of the ocular surface and facilitate immune protection against invading pathogenic microbes, which allows for a disease-free ocular surface. Various factors can impact the composition, distribution, and diversity of the ocular surface microbiome, including age, gender, disease state, antibiotic treatment, and contact lens use. In addition, there is no cohesive consensus on the species that make up the ocular surface microbes. There is, however, thorough research present on other similar mucosal membranes, such as the gut and oral mucosa, that share similarities with the ocular mucosa. Exploring the relationship of different mucosae allows us to explore treatment options for common ocular diseases such as dry eye syndrome. This review highlights studies that define the ocular surface microbiome, its diversity and composition, host–immune interactions at the ocular surface, factors that cause dysbiosis of the ocular surface microbiome, the impact of dysbiosis on the ocular surface microbiome, and microbiome-based therapy. Full article
(This article belongs to the Special Issue The Central Role of Microbiota in Eye Health)
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11 pages, 4000 KB  
Proceeding Paper
Development of Biochar-Based Sustainable Corrosion-Resistant Coating
by Ganesh Zade and Malhari Kulkarni
Eng. Proc. 2025, 105(1), 5; https://doi.org/10.3390/engproc2025105005 - 27 Aug 2025
Viewed by 1537
Abstract
Conventional protective coatings based on petroleum raw materials have certain limitations in terms of their availability, environmental pollution, and sustainability. Therefore, this research successfully investigates the potential of sheep wool-derived biochar to develop a sustainable, high-performance protective coating. Two variants of biochar, namely [...] Read more.
Conventional protective coatings based on petroleum raw materials have certain limitations in terms of their availability, environmental pollution, and sustainability. Therefore, this research successfully investigates the potential of sheep wool-derived biochar to develop a sustainable, high-performance protective coating. Two variants of biochar, namely SW800 and SW1000, were developed by pyrolyzing sheep wool at 800 °C and at 1000 °C for 1 h, respectively. The prepared samples were characterized using FTIR, FESEM-EDX, and XRD analyses to confirm the structural and elemental differences between both biochar samples. Furthermore, biochar-based epoxy coatings were developed by varying the concentration of prepared biochar from 1% to 5%. The coating performance was evaluated for its aesthetic, mechanical, chemical resistance, and hydrophobicity. Crucially, this study demonstrated that biochar inclusion did not compromise critical mechanical and chemical properties like adhesion (5B), flexibility (7 mm), scratch hardness (3500 gms), pencil hardness (3H), acid-alkali resistance, and solvent rub test (rating 5). However, a key finding of this research is that the incorporation of biochar into an epoxy coating resulted in a significant improvement in hydrophobicity, which is measured using water contact angle. The incorporation of SW800 and SW1000 into coating formulations at varying concentrations resulted in an increase in water angle of approximately 18% and 20%, respectively. The outcomes of this project establish biochar-based coatings as a promising solution for eco-friendly and high-performance protective applications. Full article
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22 pages, 2775 KB  
Review
Tracking Lead: Potentiometric Tools and Technologies for a Toxic Element
by Martyna Drużyńska, Nikola Lenar and Beata Paczosa-Bator
Molecules 2025, 30(17), 3492; https://doi.org/10.3390/molecules30173492 - 25 Aug 2025
Viewed by 678
Abstract
Lead contamination remains a critical global concern due to its persistent toxicity, bioaccumulative nature, and widespread occurrence in water, food, and industrial environments. The accurate, cost-effective, and rapid detection of lead ions (Pb2+) is essential for protecting public health and ensuring [...] Read more.
Lead contamination remains a critical global concern due to its persistent toxicity, bioaccumulative nature, and widespread occurrence in water, food, and industrial environments. The accurate, cost-effective, and rapid detection of lead ions (Pb2+) is essential for protecting public health and ensuring environmental safety. Among the available techniques, potentiometric sensors, particularly ion-selective electrodes (ISEs), have emerged as practical tools owing to their simplicity, portability, low power requirements, and high selectivity. This review summarizes recent progress in lead-selective potentiometry, with an emphasis on electrode architectures and material innovations that enhance analytical performance. Reported sensors achieve detection limits as low as 10−10 M, broad linear ranges typically spanning 10−10–10−2 M, and near-Nernstian sensitivities of ~28–31 mV per decade. Many designs also demonstrate reproducible responses in complex matrices. Comparative analysis highlights advances in traditional liquid-contact electrodes and modern solid-contact designs modified with nanomaterials, ionic liquids, and conducting polymers. Current challenges—including long-term stability, calibration frequency, and selectivity against competing metal ions—are discussed, and future directions for more sensitive, selective, and user-friendly Pb2+ sensors are outlined. Full article
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16 pages, 6875 KB  
Article
Scalable Engineering of Superhydrophobic Copper Surfaces with Enhanced Corrosion Resistance by Combined Nanostructuring and Chemical Vapor Deposition
by N. Rahul, Beomguk Park, Sanjaya Kumar Pradhan, Ho-Eon Sung, Inn-Hyup Jeong, Yong-Sup Yun and Min-Suk Oh
Materials 2025, 18(17), 3981; https://doi.org/10.3390/ma18173981 - 25 Aug 2025
Viewed by 632
Abstract
The vulnerability of copper to corrosion in humid and saline environments remains a critical challenge for its long-term use. In this work, we present a streamlined and scalable approach for fabricating superhydrophobic, corrosion-resistant copper surfaces by integrating a simple wet chemical oxidation process [...] Read more.
The vulnerability of copper to corrosion in humid and saline environments remains a critical challenge for its long-term use. In this work, we present a streamlined and scalable approach for fabricating superhydrophobic, corrosion-resistant copper surfaces by integrating a simple wet chemical oxidation process with atmospheric pressure chemical vapor deposition (APCVD) of a perfluorinated silane. The hierarchical CuO nanostructures formed via alkaline oxidation serve as a robust layer, while subsequent silane functionalization imparts low surface energy, resulting in surfaces with water contact angles exceeding 170° and minimal contact angle hysteresis. Comprehensive surface characterization by SEM and roughness analysis confirmed the preservation of hierarchical morphology after coating. Wettability studies reveal a transition from hydrophilic to superhydrophobic behavior, with the Cassie–Baxter regime achieved on nanostructured and silane-functionalized samples, leading to enhanced droplet mobility and self-cleaning effect. Salt spray tests demonstrate that the superhydrophobic surfaces exhibit a corrosion rate reduction of 85.7% (from 2.51 mm/year for bare copper to 0.36 mm/year for the treated surface), indicating a seven-fold improvement in corrosion resistance compared to bare copper. This methodology offers a practical, reproducible route to multifunctional copper surfaces, advancing their potential for use in anti-fouling, self-cleaning, and long-term protective applications. Full article
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22 pages, 6995 KB  
Article
NADES-Mediated Deposition of Potential Biomimetic Drug-Loaded Polypyrrole on Biomedical Ti20Zr5Ta2Ag
by Radu Nartita, Florentina Golgovici and Ioana Demetrescu
Biomimetics 2025, 10(9), 568; https://doi.org/10.3390/biomimetics10090568 - 25 Aug 2025
Viewed by 625
Abstract
A natural deep eutectic solvent (NADES)-based electropolymerization strategy was developed to deposit polypyrrole (PPy) and Naproxen-doped PPy films onto a biomedical Ti–20Zr–5Ta–2Ag high-entropy alloy. Using cyclic voltammetry, chronoamperometry, and chronopotentiometry, coatings were grown potentiostatically (1.2–1.6 V) or galvanostatically (0.5–1 mA) to fixed charge [...] Read more.
A natural deep eutectic solvent (NADES)-based electropolymerization strategy was developed to deposit polypyrrole (PPy) and Naproxen-doped PPy films onto a biomedical Ti–20Zr–5Ta–2Ag high-entropy alloy. Using cyclic voltammetry, chronoamperometry, and chronopotentiometry, coatings were grown potentiostatically (1.2–1.6 V) or galvanostatically (0.5–1 mA) to fixed charge values (1.6–2.2 C). Surface morphology and composition were assessed by optical microscopy, SEM and FTIR, while wettability was quantified via static contact-angle measurements in simulated body fluid (SBF). Electrochemical performance in SBF was evaluated through open-circuit potential monitoring, potentiodynamic polarization, and electrochemical impedance spectroscopy. Drug-release kinetics were determined by UV–Vis spectrophotometry and analyzed using mathematical modelling. Compared to uncoated alloy, PPy and PPy–Naproxen coatings increased hydrophilicity (contact angles reduced from ~31° to <10°), and reduced corrosion current densities from 754 µA/cm2 to below 5.5 µA/cm2, with polarization resistances rising from 0.06 to up to 37.8 kΩ·cm2. Naproxen incorporation further enhanced barrier integrity (Rcoat up to 1.4 × 1011 Ω·cm2) and enabled sustained drug release (>90% over 8 days), with diffusion exponents indicating Fickian (n ≈ 0.51) and anomalous (n ≈ 0.67) transport for potentiostatic and galvanostatic coatings, respectively. These multifunctional PPy–Naproxen films combine robust corrosion protection with controlled therapeutic delivery, supporting their potential biomimetic role as smart coatings for next-generation implantable devices. Full article
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15 pages, 2330 KB  
Article
The Influence of Moisture Content and Workmanship Accuracy on the Thermal Properties of a Single-Layer Wall Made of Autoclaved Aerated Concrete (AAC)
by Maria Wesołowska and Daniel Liczkowski
Materials 2025, 18(17), 3967; https://doi.org/10.3390/ma18173967 - 25 Aug 2025
Viewed by 538
Abstract
The use of single-layer aerated concrete walls in residential construction has a tradition of over 60 years. Its main advantage is thermal insulation. It is the most advantageous among construction materials used for the construction of external walls. The possibility of modifying the [...] Read more.
The use of single-layer aerated concrete walls in residential construction has a tradition of over 60 years. Its main advantage is thermal insulation. It is the most advantageous among construction materials used for the construction of external walls. The possibility of modifying the dimensions of the blocks leads to meeting subsequent restrictive values of the heat transfer coefficient U. The high dimensional accuracy of the blocks allows the use of dry vertical joints and thin joints with a thickness of 1–3 mm, the thermal influence of which is omitted. However, the thermal uniformity of such a wall is strictly dependent on the quality of workmanship. The main objective of the analysis is to assess the impact of moisture on the Uwall of walls as a function of vertical joint spacing and horizontal joint thickness. It should be said that the effect of humidity and manufacturing accuracy on the thermal properties of aerated concrete walls has not been sufficiently studied. Further study of these patterns is necessary. Particular attention should be paid to the thin-bed mortar, which depends on the manufacturing accuracy. The separation of AAC masonry elements that occurs during bricklaying significantly affects the thermal insulation of walls. This issue has not yet been analysed. The scientific objective of this article is to develop a procedure for determining the thermal properties of a small, irregular air space created as a result of the separation of masonry elements and the impact of this separation on the thermal insulation of the wall. Based on the analysis of the thermal conductivity of voids and masonry elements, it was determined that this impact is visible at low AAC densities. A detailed analysis taking into account both these joints and horizontal joints, as well as different moisture levels, made it possible to determine the permissible separation of AAC blocks, at which the high thermal insulation requirements applicable in most European countries are met. The analysis showed that it is possible to meet the thermal protection requirements for 42 cm wide blocks intended for single-layer walls with a maximum vertical contact width of 3 mm and a joint thickness of up to 2 mm. AAC moisture content plays a major role in thermal insulation. Insulation requirements can be met for AAC in an air-dry state, as specified by ISO 10456. Full article
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25 pages, 9654 KB  
Article
Comprehensive Quality Assessment of Refractory Materials Used in Aluminum Production
by Miriam Andrejiova, Štefan Markulik, Miriama Pinosova and Marek Šolc
Materials 2025, 18(17), 3957; https://doi.org/10.3390/ma18173957 - 24 Aug 2025
Viewed by 576
Abstract
Corrosion of refractory materials in NaCl–KCl melts is a major issue affecting the service life of linings in aluminum metallurgy, where these salts serve as the basis for covering and refining mixtures. The aim of this study was to comprehensively evaluate the corrosion [...] Read more.
Corrosion of refractory materials in NaCl–KCl melts is a major issue affecting the service life of linings in aluminum metallurgy, where these salts serve as the basis for covering and refining mixtures. The aim of this study was to comprehensively evaluate the corrosion resistance of alumina-silicate refractory materials (ASRM) with a high SiO2/Al2O3 ratio in contact with melts of varying NaCl–KCl ratios. Static crucible corrosion tests were conducted in accordance with the technical specification CEN/TS 15418:2006. Macro- and microscopic analysis, chemical analysis (AAS), and semi-quantitative EDX analysis enabled detailed monitoring of the depth of melt infiltration, microstructural changes, and element distribution within the material. The results demonstrated that as the NaCl content in the melt increased, there was a significant rise in both the depth of infiltration and the degree of material degradation. A linear regression model confirmed a very strong positive correlation between NaCl content and the extent of damage (R2 = 0.967). Chemical analysis revealed that the silicon content decreases in the infiltrated zone, while aluminum remains stable, indicating superior corrosion resistance of Al2O3 compared to SiO2. EDX analysis also confirmed increased concentrations of sodium and chlorine in the infiltrated areas, complementing the AAS results and providing more precise mapping of the distribution of corrosion products within the material structure. These findings provide a quantitative basis for optimizing the composition of refractory materials and designing protective strategies to extend their service life under the aggressive operating conditions of aluminum production. Full article
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25 pages, 4412 KB  
Review
MXenes: Manufacturing, Properties, and Tribological Insights
by Subin Antony Jose, Alessandro M. Ralls, Ashish K. Kasar, Alexander Antonitsch, Daniel Cerrillo Neri, Jaybon Image, Kevin Meyer, Grace Zhang and Pradeep L. Menezes
Materials 2025, 18(17), 3927; https://doi.org/10.3390/ma18173927 - 22 Aug 2025
Viewed by 376
Abstract
MXenes, a novel class of two-dimensional (2D) transition metal carbides and nitrides, have garnered significant attention due to their exceptional thermal conductivity, electrical properties, and mechanical strength. This review offers a comprehensive overview of MXenes, focusing on their synthesis methods, material properties, tribological [...] Read more.
MXenes, a novel class of two-dimensional (2D) transition metal carbides and nitrides, have garnered significant attention due to their exceptional thermal conductivity, electrical properties, and mechanical strength. This review offers a comprehensive overview of MXenes, focusing on their synthesis methods, material properties, tribological performance, and potential challenges and opportunities. Typically synthesized through the selective etching of layered precursors, MXenes offer highly tunable structures, allowing for precise tailoring for specific functionalities. Their outstanding properties, such as high electrical conductivity, chemical versatility, mechanical durability, and intrinsic lubricity, make them promising candidates for various applications, including energy storage, electromagnetic shielding, water purification, biosensing, biomedicine, and advanced tribological systems. While many of these applications are briefly acknowledged, this review primarily emphasizes MXenes’ potential in tribological applications, where recent studies have highlighted their promise as solid lubricants and tribological additives due to their low shear strength, layered structure, and ability to form protective tribofilms under sliding contact. However, challenges such as oxidation resistance, long-term stability, and performance under extreme environments continue to impede their full potential. With less than a decade of focused research, the field is still evolving, but MXenes hold tremendous promise for revolutionizing modern material science, especially in next-generation lubrication and wear-resistant systems. This review explores both the opportunities and challenges associated with MXenes, emphasizing their emerging role in tribology alongside their broader engineering applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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