Search Results (984)

With decreasing production costs, carbon nanomaterials have become common, scalable, and cost-effective additives in high-performance composites due to the potentially significant increases in mechanical, thermal, and electrical properties. The mechanical performance of carbon nanomaterial-reinforced matrix materials under high-strain-rate compressive conditions was investigated. This study compares neat epoxy-amine with 0.1 wt.% loadings of graphene or graphite dispersed in epoxy-amine. Quasi-static and high-rate testing was conducted using an Instron load frame and Split Hopkinson Pressure Bar (SHPB), respectively, to assess the material’s response to increasing strain rates via compressive loadings. No significant change in compressive strength was observed at quasi-static strain rates, with the 0.1 wt.% graphene sample showing no significant deviation from the neat resin at high strain rates. In contrast, the 0.1 wt.% graphite sample exhibited a substantial reduction in comparative compressive strength, decreasing by ~43% at 10² s⁻¹ strain rate and ~42% at 10³ s⁻¹ strain rate. While graphene may not significantly enhance stiffness at high strain rates, its ability to preserve ductility without introducing failure-prone features makes it a more effective additive for dynamic applications. Full article

This study investigates the behavior of glass fiber/polyester layered composites under low-velocity impact conditions, focusing on optimizing layer configurations and fiber types to enhance impact resistance. Composites were fabricated using a combination of E-glass mat and woven glass fibers with orthophthalic polyester resin, employing the hand lay-up method. Impact tests were conducted using a drop hammer device. Key variables included the number of layers and fiber types, with impacts performed using flathead and hemispherical impactors. The results showed that increasing the number of layers significantly enhanced energy absorption and peak contact force. Specifically, five-layer samples exhibited a 351% increase in energy absorption and a 212% increase in peak contact force compared to two-layer samples. Mat fibers outperformed woven fibers, with mat-only samples absorbing 21.8% more energy and showing 5.8% higher peak forces. Additionally, flathead impactors generated 101% higher peak forces and caused more severe damage than hemispherical impactors. Observed failure modes included fiber breakage, matrix cracking, and delamination, all influenced by impact parameters and material characteristics. These findings provide valuable guidance for designing composite materials with improved resistance to impact, with potential applications in the aerospace, marine, and automotive industries. Full article

A novel structure–functional-integrated particle featuring dual micromechanical interlocking property with resin matrix was constructed through surface modification of urchin-like serried hydroxyapatite (UHA) in this work, and the effect of this modification strategy on physicochemical and biological properties of dental resin composite was also investigated. A porous silica coating layer was anchored onto UHA surface via a simple template method in an oil−water biphase reaction system, and the coating time had a prominent effect on the coating thickness and morphology-structure of the particle. When these particles with different porous silica coating thickness were used as fillers for dental resin composite, results showed that UHA/PS5 (porous silica coating reaction time: 5 h) exhibited the optimal 3D urchin-like structure and a desirable porous silica coating thickness. Additionally, UHA/PS5 formed the best dual physical micromechanical interlocking structure when mixing with resin matrix, making the dental resin composites presented the desirable matrix/filler interfacial bonding, and the excellent physicochemical–biological properties, especially for flexural strength and water sorption-solubility. In vitro remineralization and cellular biological properties confirmed that the coating layer did not compromise their remineralization activity. The use of UHA/PSx provides a promising approach to develop strong, durable, and biocompatible DRCs. Full article

Over the last few decades, polymer composites have been rapidly making inroads in critical applications of electrical storage devices such as batteries and supercapacitors. Structural supercapacitor composites (SSCs) have emerged as multifunctional materials capable of storing energy while bearing mechanical loads, offering lightweight and compact solutions for energy systems. This study investigates the functionalization of Bisphenol A-based thermosetting polymers with ionic liquids, aiming to synthesize dual-functional structural electrolytes for SSC fabrication. A multifunctional sandwich structure was subsequently fabricated, in which the fabricated SSC served as the core layer, bonded between two structurally robust outer skins. The core layer was fabricated using carbon fibre layers coated with 10% graphene nanoplatelets (GNPs), while the skin layers contained 0.25% GNPs dispersed in the resin matrix. The developed device demonstrated stable operation up to 85 °C, achieving a specific capacitance of 57.28 mFcm⁻² and an energy density of 179 mWhm⁻² at room temperature. The performance doubled at 85 °C, maintaining excellent capacitance retentions across all experimented temperatures. The flexural strength of the developed sandwich SSC at elevated temperature (at 85 °C) was 71 MPa, which exceeds the minimum requirement for roofing sheets as specified in Australian building standard AS 4040.1 (Methods of testing sheet roof and wall cladding, Method 1: Resistance to concentrated loads). Finite element analysis (FEA) was performed using Abaqus CAE to evaluate structural integrity under mechanical loading and predict damage initiation zones under service conditions. The simulation was based on Hashin’s failure criteria and demonstrated reasonable accuracy. This research highlights the potential of multifunctional polymer composite systems in renewable energy infrastructure, offering a robust and energy-efficient material solution aligned with circular economy and sustainability goals. Full article

The leather industry produces a substantial amount of solid waste, which is frequently disposed of via incineration or landfilling. While hydrolysis offers a valuable and sustainable method to chemically recycle leather waste, both acidic and alkaline processes present challenges due to the salts produced during neutralization. This study aims to upcycle leather scraps through hydrolysis, producing a powdered filler for versatile composites suitable for both LCD vat photopolymerization and Direct Ink Writing 3D printing technologies. A zero-waste hydrolysis process was adopted using sulfuric acid neutralized with calcium hydroxide, achieving a yield of 91.3%. The composites featured a matrix composed of polyethylene-glycol-diacrylate and glycerol dimethacrylate, with embedded leather hydrolysate powder at concentrations up to 20% w/w_matrix. Tensile tests conducted on neat resin and composites demonstrated the strengthening effect of leather hydrolysate filler. Additionally, rheological tests displayed a viscoelastic behavior suitable for the adopted 3D printing technologies. The composites were successfully 3D-printed using both Direct Ink Writing and vat photopolymerization techniques, showing promising printing accuracy. This work demonstrates the potential of valorizing leather waste, upcycled via a hydrolysis method, to produce composites suitable for additive manufacturing to advance the sustainability and the circularity of the fashion sector. Full article

With the increasing demand for green materials, natural fiber-reinforced composites have garnered significant attention due to their environmental benefits and cost-effectiveness. However, the weak interfacial bonding between flax fibers and resin matrices limits their broader application. This study systematically investigates the interfacial properties of single-ply and double-ply flax yarn-reinforced epoxy resin composites, focusing on interfacial shear strength (IFSS) and its influencing factors. Pull-out tests were conducted to evaluate the mechanical behavior of yarns under varying embedded lengths, while scanning electron microscopy (SEM) was employed to characterize interfacial failure modes. Critical embedded lengths were determined as 1.49 mm for single-ply and 2.71 mm for double-ply configurations. Results demonstrate that the tensile strength and elastic modulus of flax yarns decrease significantly with increasing gauge length. Single-ply yarns exhibit higher IFSS (30.90–32.03 MPa) compared to double-ply yarns (20.61–25.21 MPa), attributed to their tightly aligned fibers and larger interfacial contact area. Single-ply composites predominantly fail through interfacial debonding, whereas double-ply composites exhibit a hybrid failure mechanism involving interfacial separation, fiber slippage, and matrix fracture, caused by stress inhomogeneity from their multi-strand twisted structure. The study reveals that interfacial failure originates from the incompatibility between hydrophilic fibers and hydrophobic resin, coupled with stress concentration effects induced by the yarn’s multi-level hierarchical structure. These findings provide theoretical guidance for optimizing interfacial design in flax fiber composites to enhance load-transfer efficiency, advancing their application in lightweight, eco-friendly materials. Full article

As electronic devices advance toward higher power density, heat dissipation has emerged as a critical bottleneck limiting their reliability. Graphene oxide (GO)/epoxy resin (EP) composites, combining high-thermal-conductivity potential with polymer-matrix advantages, have become a key focus for overcoming the limitations of traditional metal heat-dissipation materials. This review systematically examines these composites, analyzing their thermal conductivity enhancement mechanisms, structural regulation strategies, and application challenges. We first elaborate on how GO’s intrinsic properties influence its enhancement capability, then explore the roles of physical dispersion strategies and interfacial modification techniques in optimizing filler dispersion and reducing interfacial thermal resistance, revealing the effects of preparation processes on thermal conduction network construction. Their remarkable potential is demonstrated in applications such as electronic packaging and electromagnetic shielding. However, challenges including cross-scale structural design and multi-physics collaborative regulation remain. This review aims to provide theoretical foundations and technical guidance for transitioning these composites from lab research to industrial application and advancing thermal management in high-performance electronics. Full article

The article presents the results of original research on determining the abrasive properties of composite materials with an epoxy resin matrix reinforced with basalt particles in the form of powder and pine chips from the post-production waste of wooden elements. There are many studies available in the literature on the modification of composite materials in terms of achieving the required strength properties, but there is little information available in the area of achieving specific functional properties of composite materials, e.g., abrasive properties. Three composite materials with different proportions of the material components were made. These materials were tested using standardized tests to determine their mechanical properties, and these properties were compared in relation to the matrix material (epoxy resin). In order to determine the abrasive properties, an original research stand was made, on which the composites were tested using counter-samples made of an aluminum alloy. The mass loss of samples and counter-samples after the friction test was measured and determined. Changes in the electrospindle supply current and rotational measurements were also made. The values measured and determined in the tests were used as indicators of the abrasiveness of composite materials. It was shown that both the loss of mass of the sample and counter-sample and the parameters of the electrospindle operation are good, convenient indicators of the abrasive properties of the tested materials. The obtained results were subjected to statistical analyses. Optical 3D scans of the surfaces of exemplary samples were presented. Full article

To address the brittle matrix failure frequently observed in filament-wound composite layers of onboard pressure vessels operating under cryogenic and high-pressure conditions, we studied a bisphenol-A epoxy resin (DGEBA) system modified with polyetheramine (T5000) and 3,4-Epoxycyclohexylmethyl 3′,4′-epoxycyclohexanecarboxylate (CY179). The curing and rheological behavior of the modified resin were first evaluated, revealing a favorable processing, with viscosity suitable for wet-filament winding. Subsequently, its coefficient of thermal expansion (CTE) and tensile properties were characterized over the 300 K–90 K range, demonstrating a linear increase in elastic modulus and tensile strength with decreasing temperature. Carbon fibre-reinforced polymer composites (CFRP) were then fabricated using this resin system, and both longitudinal and transverse tensile tests, along with microscopic fracture surface analyses, were conducted. The results showed that CFRP-0° specimens exhibited an initial increase followed by a decrease in elastic modulus with decreasing temperature, whereas CFRP-90° specimens demonstrated pronounced cryogenic strengthening, with tensile strength and modulus enhanced by 52.2% and 82.4%, respectively. The findings provide comprehensive properties for the studied resin system and its CFRP under room temperature (RT) to cryogenic conditions, offering a basis for the design and engineering of cryo-compressed hydrogen storage vessels. Full article

Natural lignocellulosic fibers (NLFs) replacing synthetic fibers have been used as reinforcement in polymer matrix composites. In this work, a lesser-known NLF endemic to the Amazon region, the envira fiber (Bocageopsis multiflora), was analyzed for its basic physical, thermochemical, morphological, and mechanical characteristics. In addition, epoxy matrix composites with 10, 20, 30, and 40 vol% of continuous and aligned envira fibers were evaluated by Fourier transform infrared spectroscopy (FTIR) and tensile tests. The results were statistically compared by ANOVA and Tukey’s test. The density found for the envira fiber was 0.23 g/cm³. The crystallinity index and microfibrilar angle obtained were 69.5% and 7.07°, respectively. Fiber thermal stability was found up to around 210 °C. FTIR confirmed the presence of functional groups characteristic of NLFs. Morphological analysis by SEM revealed that the envira fiber displayed fine bundles of fibrils and a rough surface along its length. The average strength value of the envira fiber was found to be 62 MPa. FTIR analysis of the composites confirmed the presence of the main constituents of the epoxy resin and NLFs. The tensile strength results indicated that the envira fiber addition increased the strength of the composites up to 40 vol%. The analysis of the fracture region revealed brittle aspects. These results indicate that envira fibers present potential reinforcement for polymer matrix composites and can be used in engineering applications, favored by their lightness and cost-effectiveness. Full article

This study investigates the processability—via Fused Deposition Modeling (FDM) 3D printing—and mechanical performance of biocomposites based on polylactic acid (PLA), polybutylene succinate (PBS), and their 50/50 wt% blend, each reinforced with hemp shive at 3 and 5 wt%. Blending PLA with PBS represents a straightforward and encouraging strategy to enhance both the printability and mechanical properties of the individual resins, expanding the range of their potential applications. The addition of hemp shive—a by-product of hemp processing—not only enhances the biodegradability of the composites but also improves their thermo-mechanical performance, as well as aligning with circular economy principles. The rheological characterization, performed on all the systems, evidenced that the PLA/PBS blend possesses viscoelastic properties well suited for FDM, enabling smooth extrusion through the nozzle, good shape stability after deposition, and effective interlayer adhesion. Moreover, the constrain effect of hemp shives within the polymer matrix reduced the extrudate swell, a key factor affecting the dimensional accuracy of the printed parts. Optimal processing conditions were identified at a nozzle temperature of 190 °C and a printing speed of 70 mm/s, providing a favorable compromise between print quality, final performances and production efficiency. From a mechanical perspective, the PLA/PBS blend exhibited an 8.6-fold increase in elongation at break compared to neat PLA, and its corresponding composite showed a ductility nearly three times higher than the PLA-based counterpart’s. In conclusion, the findings of this study provide new insights into the interplay between material formulation, rheological behavior and printing conditions, supporting the development of sustainable, hemp-reinforced biocomposites for additive manufacturing applications. Full article

This study investigates the surface properties of bio-based unsaturated polyester resin (b-UPR) nanocomposites reinforced with biosilica nanoparticles derived from rice husk. The b-UPR matrix was synthesized from recycled polyethylene terephthalate (PET) and renewable monomers, providing a sustainable alternative to conventional polyester resins. Unmodified and modified biosilica particles with silanes: (3-trimethoxysilylpropyl methacrylate—MEMO, trimethoxyvinylsilane—VYNIL, and 3-aminopropyltrimethoxysilane with biodiesel—AMBD) were incorporated in different amounts to evaluate their influence on the wettability, topography, and viscoelastic behavior of the composites. Contact angle measurements revealed that the addition of modified biosilica significantly improved the hydrophobicity of the b-UPR surface. The greatest increase in the wetting angle, amounting to 79.9% compared to composites with unmodified silica, was observed in the composites containing 5 wt.% SiO₂-AMBD. Atomic force microscopy (AFM) analysis indicated enhanced surface roughness and uniform dispersion of the nanoparticles. For the composite containing 1 wt.% of silica particles, the surface roughness increased by 25.5% with the AMBD modification and by 84.2% with the MEMO modification, compared to the unmodified system. Creep testing demonstrated that the reinforced nanocomposites exhibited improved dimensional stability under sustained load compared to the neat resin. These findings confirm that the integration of surface-modified biosilica not only enhances the mechanical properties but also optimizes the surface characteristics of bio-based polyester composites, broadening their potential for high-performance and sustainable applications. Full article

The HYPEX^® process is a novel method for conditioning spent ion exchange resins from nuclear power plants, aiming to reduce final waste volume and carbon emissions by stabilizing the resins in metakaolin-based geopolymers. This study addresses the challenge posed by the natural variability of commercial metakaolin and defines a testing strategy to ensure consistent performance of the final matrix. The reactivity of two batches of metakaolin, characterized by comparable chemical composition and BET surface area, was evaluated by monitoring temperature evolution during geopolymerization at varying water-to-solid ratios. The resulting geopolymers were tested for compressive strength, water permeability, and strontium leachability to assess correlations between precursor properties and final matrix performance. Despite similar compositions, the two batches showed marked differences in compressive strength that could be linked to early thermal behavior. These findings demonstrate that conventional precursor characterization is insufficient to guarantee reproducibility and that thermal profiling is useful to predict mechanical performance. The results suggest the implementation of thermal response monitoring as a quality control tool to ensure the reliability of geopolymer wasteforms in nuclear applications. A simplified analytical model for the thermal evolution during geopolymerization was also developed, matching qualitatively the measured evolution, to suggest scale-up rules from laboratory specimens to full-scale drums, which should be achieved while preserving the thermal evolution. Full article

Recently, environmental issues have compelled people worldwide to pursue sustainability and adopt circular economy practices across all engineering sectors, including polymer engineering and composite fabrication. A transition towards fabric-reinforced thermoplastics (FRTPs), a greener solution, has been recommended in recent years. On the other hand, utilizing recovered reinforcing phases, such as recycled carbon fiber (rCF), has attracted tremendous attention. In this framework, the aim of this research is to investigate the performance of acrylic-based FRTPs (Elium^® resin developed by Arkema). Woven virgin carbon fiber (vCF) and non-woven recycled carbon fiber (rCF) fabrics were used as reinforcement architectures for the fabrication of composites via resin infusion. The optimized formulation selected for the matrix showed flexural modulus and flexural strength of 5 GPa and 78 MPa, respectively. Composites prepared with woven vCF reached 36 GPa and 620 MPa values of flexural modulus and strength, respectively. The study of non-woven fabric is of particular interest, because the web is composed of recycled carbon fibers obtained from end-of-life (EoL) thermoset composite components. The results were promising; the flexural modulus reached 8 GPa, and the flexural strength was 113 MPa. Improvements are anticipated, especially in the parameters and conditions of the molding process. Full article

With the increasing demand for sustainable and cost-effective alternatives in the construction industry, polymer composites have emerged as a promising solution. This study focuses on the development of innovative composite tiles using Linear Low-Density Polyethylene (LLDPE) powder blended with epoxy resin and a hardener as a green substitute for conventional ceramic and cement tiles. LLDPE is recognized for its flexibility, durability, and chemical resistance, making it an effective filler within the epoxy matrix. To optimize its material properties, composite samples were fabricated using three different LLDPE-to-epoxy ratios: 30:70, 40:60, and 50:50. Flexural strength testing revealed that while the 50:50 blend achieved the highest maximum value (29.887 MPa), it also exhibited significant variability, reducing its reliability for practical applications. In contrast, the 40:60 ratio demonstrated more consistent and repeatable flexural strength, ranging from 16 to 20 MPa, which is ideal for flooring applications where mechanical performance under repeated loading is critical. Scanning Electron Microscopy (SEM) images confirmed uniform filler dispersion in the 40:60 mix, further supporting its mechanical consistency. The 30:70 composition showed irregular and erratic behaviour, with values ranging from 11.596 to 25.765 MPa, indicating poor dispersion and increased brittleness. To complement the development of the materials, deep learning techniques were employed for real-time defect detection in the manufactured tiles. Utilizing the YOLOv8 (You Only Look Once version 8) algorithm, this study implemented an automated, vision-based surface monitoring system capable of identifying surface deterioration and defects. A dataset comprising over 100 annotated images was prepared, featuring various surface defects such as cracks, craters, glaze detachment, and tile lacunae, alongside defect-free samples. The integration of machine learning not only enhances quality control in the production process but also offers a scalable solution for defect detection in large-scale manufacturing environments. This research demonstrates a dual approach to material innovation and intelligent defect detection to improve the performance and quality assurance of composite tiles, contributing to sustainable construction practices. Full article