Search Results (220)

Traditional optimization methods for interior permanent magnet synchronous motors (IPMSMs) often treat the stator and rotor as independent design domains, which limits the potential for suppressing torque fluctuations due to the neglected electromagnetic coupling between these components. This paper proposes a synergistic optimization strategy for a 120 kW IPMSM, aiming to overcome the inherent limitations of conventional unilateral optimization in design space exploration and achieve global performance enhancement through cross-domain collaboration. By establishing a unified surrogate model incorporating both stator slot geometries and rotor pole topologies, the collaborative effect of seven high-sensitivity design variables is systematically analyzed. The NSGA-II algorithm, coupled with a Kriging surrogate model, is employed to navigate the complex trade-offs among average torque, torque ripple, and cogging torque. Results demonstrate that the synergistic approach achieves a 28.1% reduction in torque ripple while maintaining high average torque, demonstrating superior improvement over conventional stator-only or rotor-only optimization schemes. Analysis based on Maxwell stress tensors and air-gap permeance functions reveals that the proposed method achieves simultaneous suppression of cogging torque and torque ripple by effectively harmonizing the 24th and 48th spatial harmonics. This study provides an efficient synergistic design methodology for the comprehensive performance enhancement of traction motors, offering practical reference value for the engineering development of high-performance electric vehicles. Full article

Due to the widespread adoption of high-performance electric vehicles (EVs), Interior Permanent Magnet (IPM) machines have achieved significant advancement in the field of electric motors due to their high torque density and efficiency. However, research has been ongoing for many decades to suppress the rare-earth permanent magnet (PM) usage without sacrificing electromagnetic performance while still achieving the required torque, power, and efficiency. In this regard, various EV manufacturers, such as Honda, Toyota, Chevrolet, BMW, and Nissan, have developed different types of IPM topologies; however, the rare-earth PM usage is extensively high, and the torque density is lower. Thus, to reduce the PM consumption and improve the electromagnetic performance, especially torque density, this paper proposes a novel segmented delta-shaped IPM (SΔ-IPM) with a three-notched rotor pole shape having two different specifications and featuring embedded circular flux barriers and an intermediate flux bridge. Secondly, torque performance is analytically discussed, and electromagnetic performance has been evaluated using 2D finite element analysis (FEA). Due to its unique design featuring improved magnetic field shifting, an average torque of 393.7 Nm with torque ripples of 5.1% and a cogging torque of 0.57 Nm has been achieved. Finally, an extensive comparative analysis of the aforementioned ten state-of-the-art industry models has been conducted, which confirms the effectiveness of the proposed design for high torque density with minimum PM usage. Full article

This paper deals with the investigation of the best topology of a five-phase fault-tolerant spoke-type permanent magnet (PM) motor for the propulsion of a multirotor aerial vehicle. This study is carried out through four stages. First, an assessment of the PM configuration effect on motor performance, considering three positions, namely surface PM, spoke-type PM, and V-shape PM. Second, an evaluation of the optimisation formulation problem on motor performance, where three formulations, respectively, involving either electric motor (EM) efficiency, EM efficiency and torque, or EM efficiency and active weight are considered for this purpose. Third, the stator winding configuration effect on performance in healthy and faulty operation mode (OM), e.g., open-circuit fault (OC) and inter-turn short-circuit (ITSC) fault, is also assessed. This evaluation is performed considering two winding configurations, namely fractional slot concentrated winding (FSCW) with single-layer (SL) or dual-layer (DL) winding. Fourth, a modified rotor geometry is proposed, based on the airgap length variation, in order to increase the airgap flux density amplitude and thus improve the motor torque and power densities. A comparative study, in this case, is performed with a classical rotor geometry in order to assess their influence on motor performance in healthy and faulty operation mode (OM). In addition, this paper presents a quantitative comparison of the proposed five-phase motor and a three-phase spoke-type PM motor, where the results, in healthy and faulty OM, show the interest of the proposed multiphase motor. Full article

This paper proposes a novel arch-shaped-magnet variable-flux memory machine (ASM-VFMM). The proposed machine adopts a dual-layer permanent magnet (PM) rotor structure. In the first layer, an arch-shaped magnet arrangement is utilized to increase the volume of low-coercive-force (LCF) magnets, which contributes to improved magnetic flux adjustment (MFA) performance. The second layer incorporates an asymmetric PM (APM) layout to create a parallel magnetic circuit, enabling further suppression of air-gap flux density at the weakened-flux state. The topological development of the proposed machine is first described, covering the conventional series magnetic circuit (SMC) structure, the intermediary APM structure, and the proposed ASM structure. A theoretical modeling analysis is then conducted for the three machines. This confirms the superiority of the proposed design regarding its MFA capability. A comprehensive electromagnetic performance evaluation is carried out for the proposed machine, alongside comparative assessments of the other two machines. The results show that the proposed design outperforms the other two machines in terms of magnetization performance, MFA range, and on-load magnetization stabilization capability. Notably, the proposed machine exhibits excellent overall efficiency characteristics, especially under high-speed operating conditions. Full article

This study presents a systematic topological progression and multi-objective optimization of a Permanent Magnet-assisted Non-overlapping Winding Line-Start Synchronous Reluctance Motor (PMaNWLS-SynRM) for industrial applications. To explicitly highlight the core contribution, the research establishes a rigorous comparative framework evaluating the transition from a conventional 4-pole/36-slot distributed winding (DW) to a 2 × 12-slot non-overlapping winding (NW) architecture. Baseline results demonstrate that the NW configuration shortens end-turns, successfully reducing total electromagnetic losses from 417 W to 349 W and improving steady-state efficiency from 93.7% to 95.1%. To overcome the inherent starting limitations of pure synchronous reluctance machines, an aluminum squirrel-cage is integrated to enable robust direct-on-line (DOL) synchronization, while NdFeB permanent magnets are embedded within the rotor flux barriers to mitigate asynchronous spatial harmonics and elevate torque density. Finite element analysis (FEA) confirms this magnetic assistance raises the average synchronous torque to 65.8 Nm while suppressing absolute torque ripple to 1.37 Nm. Finally, an evolutionary genetic algorithm is deployed across 440 iterative configurations to resolve geometric multi-physics conflicts. The finalized optimized design achieves a 13.2 kW output power at 1800 rpm, maximizing average torque to 70.12 Nm and strictly dampening absolute torque ripple to an industry-acceptable 1.04 Nm. Operating with an aggregated total loss of 1382 W, the optimized PMaNWLS-SynRM yields a 90.5% operational efficiency, definitively validating its suitability as an ultra-premium IE4/IE5 alternative to conventional induction motors. Full article

This study presents a stator-focused electromagnetic optimization of a 350 W, 27-slot, 30-pole outer-rotor brushless direct current (BLDC) motor developed for electric scooter applications. Unlike conventional redesign approaches that modify rotor topology or overall motor dimensions, the proposed methodology preserves the rotor structure and external geometry of a commercially validated reference motor and improves performance primarily through targeted stator geometric refinement, with minor adjustments in the winding configuration. A two-stage optimization strategy combining parametric analysis and genetic algorithm (GA)-based multi-objective optimization is implemented to minimize cogging torque and torque ripple while maximizing efficiency. Finite element analyses (FEA) were conducted to evaluate back electromotive force (back-EMF) characteristics, magnetic flux density distribution, torque behavior, and current density. Experimental validation confirms a 54.86% reduction in cogging torque (from 257 mNm to 116 mNm), a 19.6% decrease in torque ripple, a 6.17% reduction in maximum current density, and a 2–3% improvement in efficiency within the nominal load range (5.2–6.45 Nm), reaching 85.69% efficiency at 350 W output power. The results demonstrate that systematic stator geometry optimization, supported by minor winding modifications, can significantly enhance efficiency, torque smoothness, and thermal margin without increasing motor size, rated power, or manufacturing complexity. This work provides a practical and manufacturable design pathway for high-performance outer rotor BLDC motors in light electric vehicle (LEV) propulsion systems. Full article

The increasing demand for electric power in hybrid electric aircraft platforms prompts the development of multi-megawatt generators featuring high specific power, compactness and intrinsic fault tolerance. Air-core machines constitute a promising solution to overcome the magnetic saturation and mass limitations of conventional iron-core designs. This paper presents a comparative electromagnetic design study of two air-core synchronous generator topologies for aircraft applications, namely a permanent magnet machine with a Halbach array rotor and an electrically excited synchronous machine featuring a high-temperature superconducting field winding. Both the generators are designed for identical output and adopt a double three-phase stator winding to enhance safety and redundancy. The Halbach array machine is used as the reference configuration representative of a technologically mature solution, whereas the superconducting generator targets high magnetic loadings by means of the superconducting excitation, to minimize the active volume. The solutions proposed in this paper are developed in the frame of a national (Italian) research project dedicated to the study of stages of multi-megawatt fault-tolerant aircraft generators. Full article

To reduce the computational burden of 3D finite element analysis for hybrid-flux high-speed switched reluctance motors (HFHSRMs), a quasi-3D parameterized equivalent magnetic network (EMN) is proposed. A parameterized radial–circumferential cross-grid is used to discretize the stator, air-gap, and rotor regions, and axial coupling branches are introduced to represent key 3D flux paths. Rotor rotation and rotor dislocation are implemented through a circumferential node-shift mapping, thereby avoiding topology reconstruction at different rotor positions. Core nonlinearity is incorporated using a piecewise fit of measured B–H data, and sparse-matrix assembly is adopted to improve solution efficiency. Based on the proposed EMN, key electromagnetic quantities are evaluated, including air-gap flux density, static characteristics, and dynamic characteristics. The results are validated against 3D finite element method (FEM) and prototype experiments. In the prototype experiments, the EMN prediction errors of key quantities are within 6%. In addition, computational efficiency is significantly improved compared with the 3D FEM, enabling rapid parameter iteration and early-stage design evaluation for HFHSRMs. Full article

Environmental regulations, rapid technological advancements, and evolving mobility trends have led to a significant transformation of the automotive industry in recent years. The adoption of battery-electric vehicles (BEVs) has been accelerated by these developments, which are becoming increasingly efficient and widely deployed. Evaluating BEV energy consumption and performance is essential for optimizing energy efficiency, extending driving range, and developing effective control strategies under real-world operating conditions. The analysis is based on the WLTP Class 3 driving cycle, in which the vehicle operating points are projected onto the motor efficiency map to evaluate the influence of real-world operating conditions on overall propulsion efficiency. Two operating scenarios are considered: with regenerative braking and without regenerative braking. The inverter and battery are modeled using quasi-static energy-based representations to ensure system-level energetic consistency while maintaining computational efficiency. The results show that rotor topology significantly influences vehicle-level energy consumption. The dual-layer IPM configuration reduces net WLTP energy demand by approximately 9% and increases the estimated driving range from about 489 km to 535 km compared to the single-layer V-shaped configuration. Variations in rotor topology led to different efficiency distributions, which leads to systematic differences in battery energy demand and achievable driving range. The results highlight the importance of aligning traction motor design with realistic operating-point distributions rather than optimizing solely for peak efficiency or marginal improvements in regenerative braking performance. Full article

Driven by the evolution of electric drive systems in electric vehicles, aerospace, and industrial machine tools, high-speed operation has become a key direction in motor development. While progress in emerging manufacturing technologies and novel materials has partially alleviated the inherent contradiction between electromagnetic performance and mechanical strength in high-speed rotors, traditional approaches—including geometric optimization of flux bridges and center posts, macroscopic material replacement, and structural reinforcements—tend to make the multi-physics trade-offs increasingly complex. The application of dual-phase soft magnetic laminate presents a promising alternative. By achieving localized regulation of rotor characteristics, this approach effectively decouples electromagnetic performance from mechanical constraints. Although the technical merits have been verified, the existing literature lacks a systematic overview of the fabrication technologies and application status of dual-phase soft magnetic material laminate. Hence, this paper aims to provide a comprehensive review of recent fabrication approaches and development trends, thereby serving as a fundamental reference for researchers aiming to integrate this material into innovative rotor topologies. Full article

This paper investigates the feasibility of an interior permanent magnet (IPM) rotor for 1 MW-class high-speed permanent magnet synchronous machines (PMSMs) in a hybrid propulsion system of electrified aviation. A double-layer IPM machine and a surface-mounted PM (SPM) benchmark machine with Halbach-array PMs, which are typically employed in aviation applications; are designed using the same design specifications, the same stator, double-three-phase winding layout, physical air-gap length, outer and inner diameters of rotor; and the same materials. The rotor robustness of the IPM machine using high-strength iron material has been verified through mechanical strength analysis with an outstanding safety factor margin. The electromagnetic performances of IPM and SPM benchmark machines are compared. It is found that the IPM design can achieve similar high torque/power density and high efficiency to the SPM benchmark machine, using 48% less rare-earth PM materials and a simpler rotor structure without a carbon fiber sleeve for easy manufacturing. The investigation confirms the feasibility of IPM topology for MW-class high-speed aviation propulsion machines for lower cost and more sustainable purposes. Full article

Permanent Magnet Synchronous Generators (PMSGs) have acquired a pivotal role in recent years, owing to their high-power density, high efficiency, and ability to operate in direct-drive configurations. Despite these advantages, such machines are susceptible to mechanical faults, particularly airgap eccentricity, with axial flux topologies being more vulnerable due to their high ratio of axial to radial length. Given the rapidly increasing deployment rates of these generators, this paper focuses on the electromagnetic analysis of a coreless axial flux dual-rotor direct-drive PMSG, with the analysis focusing on eccentricity faults. Static (SE) and dynamic (DE) eccentricities are investigated under a specific load condition using 3D finite element analysis (FEA) models. For the investigation of the fault scenarios, this work utilizes traditional signature analysis methods, namely Current Fast Fourier Transform (FFT), Voltage FFT, and Electromagnetic Torque Analysis. Full article

To address the low-voltage fault issue in doubly fed induction generator-motor (DFIGM) systems, this paper proposes a practically implementable cooperative control strategy that integrates an improved current reversely tracking control (CRTC) scheme with an enhanced IGBT-based active crowbar topology. The proposed method optimizes the current-tracking coefficients under rotor voltage and current constraints during LVRT operation. Meanwhile, the enhanced active crowbar provides reactive power support, thereby suppressing negative-sequence current components, mitigating harmonic distortion, and improving the power quality at the point of common coupling (PCC). A 10-MW DFIGM model is developed, and comparative studies are conducted with the conventional inductance emulating control (IEC) and the crowbar structure. The experimental results show the feasibility and effectiveness of the proposed method. Full article

To meet the demand for high torque density in applications such as actuators, this paper investigates the use of dual-armature (DA) windings on both stator and rotor to enhance torque performance for stator electrically excited machines. A systematic comparison is conducted among four topologies, namely the conventional flux-switching electrically excited (FSEE) and variable flux reluctance (VFR) machines, as well as their DA counterparts. All machines are optimized under the same copper loss and torque ripple constraints to ensure a fair comparison. The results show that the FSEE machine delivers approximately 49% higher torque than the VFR machine, attributed to its higher stator back-EMF. By integrating the rotor armature winding that fully utilizes the rotor space, the DA-FSEE and DA-VFR machines achieve substantial torque improvements of 81% and 163%, respectively. While the DA-VFR machine shows the most pronounced torque enhancement, the DA-FSEE machine provides the highest-torque output. Benefiting from the improved torque performance, the DA-FSEE and DA-VFR machines also demonstrate 10–20% higher efficiency over their counterparts within a typical speed range. Furthermore, sensitivity analysis of key design parameters reveals that the split ratio has the most profound influence on torque output for all the machines, followed by the stator tooth width. In the DA machines, the rotor yoke thickness emerges as a consistently important factor for achieving high torque performance. These key findings provide valuable guidance for the optimal selection and detailed design of high-performance electrically excited machines in engineering practice. Full article

In response to the need for cost-effective and resilient drivetrain architectures in renewable energy emulation platforms, this paper proposes a wind turbine emulator (WTE) designed to enhance the operational efficiency of variable-speed wind turbines (WTs) connected to electric generators in power grid applications. The proposed emulator relies on a robust sensorless vector-controlled induction motor (IM) drive fed by a reduced-switch soft–voltage source inverter (Soft-VSI) topology. The proposed control chain combines a second-order super-twisting sliding-mode flux observer, based on stator measurements, with a modified MRAS speed estimator whose Popov hyperstability offers explicit PI tuning and ensures stable sensorless speed convergence. The complete WTE design, from the aerodynamic model to the Soft-VSI induction motor drive, is implemented and evaluated in MATLAB/Simulink environment. A Mexican hat wind speed profile is used to excite the emulator and assess its dynamic behavior under diverse transient conditions. The simulation results demonstrate fast convergence of the estimated flux and speed, stable closed-loop operation when using the estimated speed, and strong robustness against no-loaded and loaded operations and rotor-resistance variations. Moreover, a comparative analysis between the proposed control scheme and a conventional first-order sliding-mode flux observer is carried out to highlight the enhanced flux and speed estimation accuracy, reduced chattering, and improved dynamic robustness of the WTE. The proposed framework provides a flexible tool to support the energy transition through the development of advanced wind energy system control strategies. Full article