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Keywords = self-reconfigurable modular robots

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16 pages, 11849 KB  
Article
A Modular Soft Gripper with Embedded Force Sensing and an Iris-Type Cutting Mechanism for Harvesting Medium-Sized Crops
by Eduardo Navas, Kai Blanco, Daniel Rodríguez-Nieto and Roemi Fernández
Actuators 2025, 14(9), 432; https://doi.org/10.3390/act14090432 - 2 Sep 2025
Viewed by 1204
Abstract
Agriculture is facing increasing challenges due to labor shortages, rising productivity demands, and the need to operate in unstructured environments. Robotics, particularly soft robotics, offers promising solutions for automating delicate tasks such as fruit harvesting. While numerous soft grippers have been proposed, most [...] Read more.
Agriculture is facing increasing challenges due to labor shortages, rising productivity demands, and the need to operate in unstructured environments. Robotics, particularly soft robotics, offers promising solutions for automating delicate tasks such as fruit harvesting. While numerous soft grippers have been proposed, most focus on grasping and lack the capability to detach fruits with rigid peduncles, which require cutting. This paper presents a novel modular hexagonal soft gripper that integrates soft pneumatic actuators, embedded mechano-optical force sensors for real-time contact monitoring, and a self-centering iris-type cutting mechanism. The entire system is 3D-printed, enabling low-cost fabrication and rapid customization. Experimental validation demonstrates successful harvesting of bell peppers and identifies cutting limitations in tougher crops such as aubergine, primarily due to material constraints in the actuation system. This dual-capability design contributes to the development of multifunctional robotic harvesters capable of adapting to a wide range of fruit types with minimal requirements for perception and mechanical reconfiguration. Full article
(This article belongs to the Special Issue Soft Actuators and Robotics—2nd Edition)
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19 pages, 5449 KB  
Article
Coordinated Motion Control of Mobile Self-Reconfigurable Robots in Virtual Rigid Framework
by Ruopeng Wei, Yubin Liu, Huijuan Dong, Yanhe Zhu and Jie Zhao
Machines 2024, 12(12), 888; https://doi.org/10.3390/machines12120888 - 5 Dec 2024
Viewed by 1276
Abstract
This paper presents a control method for the coordinated motion of a mobile self-reconfigurable robotic system. By utilizing a virtual rigid framework, the system ensures that its configuration remains stable and intact, while enabling modular units to collaboratively track the required trajectory and [...] Read more.
This paper presents a control method for the coordinated motion of a mobile self-reconfigurable robotic system. By utilizing a virtual rigid framework, the system ensures that its configuration remains stable and intact, while enabling modular units to collaboratively track the required trajectory and velocity for mobile tasks. The proposed method generates a virtual rigid structure with a specific configuration and introduces an optimized controller with dynamic look-ahead distance and adaptive steering angle. This controller calculates the necessary control parameters for the virtual rigid structure to follow the desired trajectory and speed, providing a unified reference framework for the coordinated movement of the module units. A coordination controller, based on kinematics and adaptive sliding mode control, is developed to enable each module to track the motion of the virtual rigid structure, ensuring the entire robotic system follows the target path while maintaining an accurate configuration. Extensive simulations and experiments under various configurations, robot numbers, and environmental conditions demonstrate the effectiveness and robustness of the proposed method. This approach shows strong potential for applications in smart factories, particularly in material transport and assembly line supply. Full article
(This article belongs to the Special Issue Industry 4.0: Intelligent Robots in Smart Manufacturing)
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25 pages, 72150 KB  
Article
Advancing Sustainable Construction: Discrete Modular Systems & Robotic Assembly
by Yuxi Liu, Boris Belousov, Tim Schneider, Kevin Harsono, Tsung-Wei Cheng, Shen-Guan Shih, Oliver Tessmann and Jan Peters
Sustainability 2024, 16(15), 6678; https://doi.org/10.3390/su16156678 - 4 Aug 2024
Cited by 1 | Viewed by 5215
Abstract
This research explores the SL-Block system within an architecture framework by embracing building modularity, combinatorial design, topological interlocking, machine learning, and tactile sensor-based robotic assembly. The SL-Block, composed of S and L-shaped tetracubes, possesses a unique self-interlocking feature that allows for reversible joining [...] Read more.
This research explores the SL-Block system within an architecture framework by embracing building modularity, combinatorial design, topological interlocking, machine learning, and tactile sensor-based robotic assembly. The SL-Block, composed of S and L-shaped tetracubes, possesses a unique self-interlocking feature that allows for reversible joining and the creation of various 2D or 3D structures. In architecture modularity, the high degree of reconfigurability and adaptability of the SL-Block system introduces a new element of interest. Unlike modularization strategies that emphasize large-scale volumetric modules or standardized building components, using small-scale generic building blocks provides greater flexibility in maximizing design variations and reusability. Furthermore, the serial repetition and limited connectivity of building elements reduce the efforts required for bespoke manufacturing and automated assembly. In this article, we present our digital design and robotic assembly strategies for developing dry-jointed modular construction with SL-Blocks. Drawing on combinatorics and graph theory, we propose computational design methods that can automatically generate hierarchical SL-Block assemblies from given shapes. To address the physical complexities of contact-rich assembly tasks, we develop robotics using two distinct methods: pre-programmed assembly and sensor-based reinforcement learning. Through a series of demonstrators, we showcase the ability of SL-Blocks not only to reconfigure conventional building tectonics but also to create new building configurations. Full article
(This article belongs to the Special Issue Prefabrication and Modularized Construction)
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17 pages, 60650 KB  
Article
Autonomous Alignment and Docking Control for a Self-Reconfigurable Modular Mobile Robotic System
by Shumin Feng, Yujiong Liu, Isaac Pressgrove and Pinhas Ben-Tzvi
Robotics 2024, 13(5), 81; https://doi.org/10.3390/robotics13050081 - 20 May 2024
Cited by 4 | Viewed by 3643
Abstract
This paper presents the path planning and motion control of a self-reconfigurable mobile robot system, focusing on module-to-module autonomous docking and alignment tasks. STORM, which stands for Self-configurable and Transformable Omni-Directional Robotic Modules, features a unique mode-switching ability and novel docking mechanism design. [...] Read more.
This paper presents the path planning and motion control of a self-reconfigurable mobile robot system, focusing on module-to-module autonomous docking and alignment tasks. STORM, which stands for Self-configurable and Transformable Omni-Directional Robotic Modules, features a unique mode-switching ability and novel docking mechanism design. This enables the modules that make up STORM to dock with each other and form a variety configurations in or to perform a large array of tasks. The path planning and motion control presented here consists of two parallel schemes. A Lyapunov function-based precision controller is proposed to align the target docking mechanisms in a small range of the target position. Then, an optimization-based path planning algorithm is proposed to help find the fastest path and determine when to switch its locomotion mode in a much larger range. Both numerical simulations and real-world experiments were carried out to validate these proposed controllers. Full article
(This article belongs to the Special Issue Motion Trajectory Prediction for Mobile Robots)
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28 pages, 27240 KB  
Article
PARTS—A 2D Self-Reconfigurable Programmable Mechanical Structure
by Michael Gerbl, Michael Pieber, Emanuel Ulrich and Johannes Gerstmayr
Robotics 2024, 13(5), 77; https://doi.org/10.3390/robotics13050077 - 14 May 2024
Cited by 3 | Viewed by 4949
Abstract
Modular self-reconfigurable robots hold the promise of being capable of performing a wide variety of tasks. However, many systems fall short of either delivering this promised functionality due to constraints in system architecture or validating it on functional hardware prototypes. This paper demonstrates [...] Read more.
Modular self-reconfigurable robots hold the promise of being capable of performing a wide variety of tasks. However, many systems fall short of either delivering this promised functionality due to constraints in system architecture or validating it on functional hardware prototypes. This paper demonstrates the functional capabilities of the Planar Adaptive Robot with Triangular Structure (PARTS) and documents the versatility of this robot system using a holistic approach that combines simulations and hardware demonstrations on a prototype with nine fabricated modules. PARTS is a two-dimensional modular robot consisting of modules with a shape-shifting triangular geometry capable of forming adaptable space-covering structures. Meta-modules and mesh restructuring techniques are presented as methods for achieving topological self-reconfiguration. The feasibility of these methods is demonstrated by applying them on a simulated reconfiguration example of 62 modules. The paper showcases the versatility of PARTS on the hardware prototype using task-specific configurations, including locomotion using a meta-module and a walker configuration, module-module interaction by establishing a bridge between two separated module clusters, and interaction with the environment using a gripper and supporting structure configuration. The results validate the versatility and emphasize the potential of the system’s design concept, motivating the transfer of the hardware architecture to the third dimension. Full article
(This article belongs to the Section Intelligent Robots and Mechatronics)
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18 pages, 7059 KB  
Article
A Graph-Based Hybrid Reconfiguration Deformation Planning for Modular Robots
by Ruopeng Wei, Yubin Liu, Huijuan Dong, Yanhe Zhu and Jie Zhao
Sensors 2023, 23(18), 7892; https://doi.org/10.3390/s23187892 - 14 Sep 2023
Cited by 3 | Viewed by 2171
Abstract
The self-reconfigurable modular robotic system is a class of robots that can alter its configuration by rearranging the connectivity of their component modular units. The reconfiguration deformation planning problem is to find a sequence of reconfiguration actions to transform one reconfiguration into another. [...] Read more.
The self-reconfigurable modular robotic system is a class of robots that can alter its configuration by rearranging the connectivity of their component modular units. The reconfiguration deformation planning problem is to find a sequence of reconfiguration actions to transform one reconfiguration into another. In this paper, a hybrid reconfiguration deformation planning algorithm for modular robots is presented to enable reconfiguration between initial and goal configurations. A hybrid algorithm is developed to decompose the configuration into subconfigurations with maximum commonality and implement distributed dynamic mapping of free vertices. The module mapping relationship between the initial and target configurations is then utilized to generate reconfiguration actions. Simulation and experiment results verify the effectiveness of the proposed algorithm. Full article
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23 pages, 2430 KB  
Review
Modular Self-Configurable Robots—The State of the Art
by Lu Anh Tu Vu, Zhuming Bi, Donald Mueller and Nashwan Younis
Actuators 2023, 12(9), 361; https://doi.org/10.3390/act12090361 - 14 Sep 2023
Cited by 7 | Viewed by 7457
Abstract
Modular self-configurable robot (MSR) systems have been investigated for decades, and their applications have been widely explored to meet emerging automation needs in various applications, such as space exploration, manufacturing, defense, medical industry, entertainment, and services. This paper aims to gain a deep [...] Read more.
Modular self-configurable robot (MSR) systems have been investigated for decades, and their applications have been widely explored to meet emerging automation needs in various applications, such as space exploration, manufacturing, defense, medical industry, entertainment, and services. This paper aims to gain a deep understanding of up-to-date research and development on MSR through a thorough survey of market demands and published works on design methodologies, system integration, advanced controls, and new applications. In particular, the limitations of existing mobile MSR are discussed from the reconfigurability perspective of mechanical structures. Full article
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23 pages, 15987 KB  
Article
ROBOMINER: Development of a Highly Configurable and Modular Scaled-Down Prototype of a Mining Robot
by Virgilio Gomez, Miguel Hernando, Esther Aguado, Ricardo Sanz and Claudio Rossi
Machines 2023, 11(8), 809; https://doi.org/10.3390/machines11080809 - 7 Aug 2023
Cited by 5 | Viewed by 4471
Abstract
Historically, mining operations have faced numerous challenges, including safety hazards, inefficiencies, and environmental concerns. However, recent advances in robotics, automation, and artificial intelligence have presented opportunities for the mining industry. The ROBOMINERS project, a Horizon 2020 European Union initiative, aims to revolutionize the [...] Read more.
Historically, mining operations have faced numerous challenges, including safety hazards, inefficiencies, and environmental concerns. However, recent advances in robotics, automation, and artificial intelligence have presented opportunities for the mining industry. The ROBOMINERS project, a Horizon 2020 European Union initiative, aims to revolutionize the mining ecosystem by implementing disruptive robotic concepts. One such concept is resilience, which involves enabling mining robots to reconfigure morphologically during operation. This article presents the development of a modular robotic system that focuses on modularity and self-assembly to provide insight into developing a highly adaptable and compact solution for future mining robots. The robotic system is composed of a set of highly configurable modular robotic platforms that can be reconfigured with other robotic modules or submodules to form more complex systems to perform different tasks. Several module configurations are presented, and different locomotion experiments were carried out to test the ability of the modules to navigate unstructured environments. The modules exhibited great maneuverability in unstructured terrain and demonstrated self-assembly and reconfiguration capabilities during operation. This is a foundational step towards the long-term goal of developing compact autonomous agents capable of self-assembly and mining task execution. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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8 pages, 2039 KB  
Communication
A New Self-Reconfiguration Wave-like Crawling Robot: Design, Analysis, and Experiments
by Haosheng Sun, Qingxiang Wu, Xuebing Wang, Tong Yang and Ning Sun
Machines 2023, 11(3), 398; https://doi.org/10.3390/machines11030398 - 19 Mar 2023
Cited by 6 | Viewed by 3101
Abstract
Traditional mobile robots with fixed structures lack the ability to cope with complex terrains and tasks. Reconfigurable modular mobile robots have received considerable attention as they can automatically reassemble according to the changing environment or task. In this paper, a new self-reconfiguration wave-like [...] Read more.
Traditional mobile robots with fixed structures lack the ability to cope with complex terrains and tasks. Reconfigurable modular mobile robots have received considerable attention as they can automatically reassemble according to the changing environment or task. In this paper, a new self-reconfiguration wave-like crawling (SWC) robot is presented to improve the mobile robots’ locomotion capacity. First, the mechanical design of the wave-like crawling mechanism is detailed. Then, the series and parallel connections are introduced to achieve self-reconfiguration. In addition, the kinematic model of the SWC robot is established. Finally, experiments were performed to verify the robotic system with wireless data transmission. Full article
(This article belongs to the Topic Intelligent Systems and Robotics)
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18 pages, 61249 KB  
Article
Design of the Crawler Units: Toward the Development of a Novel Hybrid Platform for Infrastructure Inspection
by Sergio Leggieri, Carlo Canali and Darwin G. Caldwell
Appl. Sci. 2022, 12(11), 5579; https://doi.org/10.3390/app12115579 - 31 May 2022
Cited by 4 | Viewed by 3454
Abstract
Inspections of industrial and civil infrastructures are necessary to prevent damages and loss of human life. Although robotic inspection is gaining momentum, most of the operations are still performed by human workers. The main limiting factors of inspection robots are the lack of [...] Read more.
Inspections of industrial and civil infrastructures are necessary to prevent damages and loss of human life. Although robotic inspection is gaining momentum, most of the operations are still performed by human workers. The main limiting factors of inspection robots are the lack of versatility as well as the low reliability of these devices, since they need to operate in a non-structured environment. In this work, a novel Hybrid Platform for inspection in industrial contexts is proposed, focusing on the design and testing of the Crawler Unit. The goal is to solve versatility related issues exploiting modularity and self-reconfigurability. The Hybrid Platform consists of three main systems: a mobile Main Base and two Crawler Units. Each would operate independently, accomplishing specific tasks. Docking interfaces, on each device, allow the systems to reconfigure into different robots. The Crawler Unit operates in constrained environments and narrow spaces. The Main Base patrols wide areas and deploys the Crawler Units near the inspection site. For dealing with challenging conditions, the two Crawler Units can dock together, reconfiguring into a snake-like robot. Additionally, once docked to the Main Base, the two Crawlers can operate also as robotic arms, providing manipulation abilities to the platform. The first version of the Crawler Unit exhibited an interesting performance over flat and uneven terrains. To extend the mobility of this robot, a second version was developed, introducing some innovations in the system design. These innovations provided the Crawler Unit with advanced mobility in the vertical plane, thus allowing the robot to deal with more complex scenarios such as crossing gaps, overcoming obstacles and lifting the modules. Full article
(This article belongs to the Special Issue Smart Robots for Industrial Applications)
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33 pages, 16851 KB  
Article
Self-Assembly and Self-Repair during Motion with Modular Robots
by Robert H. Peck, Jon Timmis and Andy M. Tyrrell
Electronics 2022, 11(10), 1595; https://doi.org/10.3390/electronics11101595 - 17 May 2022
Cited by 7 | Viewed by 4535
Abstract
Self-reconfigurable modular robots consist of multiple modular elements and have the potential to enable future autonomous systems to adapt themselves to handle unstructured environments, novel tasks, or damage to their constituent elements. This paper considers methods of self-assembly, bringing together robotic modules to [...] Read more.
Self-reconfigurable modular robots consist of multiple modular elements and have the potential to enable future autonomous systems to adapt themselves to handle unstructured environments, novel tasks, or damage to their constituent elements. This paper considers methods of self-assembly, bringing together robotic modules to form larger organism-like structures, and self-repair, removing and replacing faulty modules damaged by internal events or environmental phenomena, which allow group tasks for the multi-robot organism to continue to progress while assembly and repair take place. We show that such “in motion” strategies can successfully assemble and repair a range of structures. Previously developed self-assembly and self-repair strategies have required group tasks to be halted before they could begin. This paper finds that self-assembly and self-repair methods able to operate during group tasks can enable faster completion of the task than previous strategies, and provide reliability benefits in some circumstances. The practicality of these new methods is shown with physical hardware demonstrations. These results show the feasibility of assembling and repairing modular robots whilst other tasks are in progress. Full article
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20 pages, 8849 KB  
Article
Design and Experiments of a Compact Self-Assembling Mobile Modular Robot with Joint Actuation and Onboard Visual-Based Perception
by Haiyuan Li, Haoyu Wang, Linlin Cui, Jiake Li, Qi Wei and Jiqiang Xia
Appl. Sci. 2022, 12(6), 3050; https://doi.org/10.3390/app12063050 - 16 Mar 2022
Cited by 15 | Viewed by 5249
Abstract
Modular robots have the advantage of self-assembling into a large and complex structure to travel through territories beyond an individual robot’s capacity. A swarm of mobile robots is combined through mechanical interconnection and joint actuation to achieve a linked or articular configuration. In [...] Read more.
Modular robots have the advantage of self-assembling into a large and complex structure to travel through territories beyond an individual robot’s capacity. A swarm of mobile robots is combined through mechanical interconnection and joint actuation to achieve a linked or articular configuration. In this paper, to enhance the perception, actuation and docking capacity of modular robots, a parallel mechanism-based docking system and onboard visual perception system are proposed in the design of a novel compact self-assembling mobile modular robot (SMMRob). Each module is self-contained, with a sensing or joint function. The robot modules can dock with each other based on relative positioning, which employs the visual perception of passive markers or active infrared signals in different localizations. Performance experiments were conducted to evaluate the robot module. Docking experiments were performed, along with an analysis of the success and failure results. The self-assembly of snake-like and quadruped robots was achieved in response to different environments, including an obstacle, gap or stair, and experiments were performed on self-assembly into a snake-like structure. Full article
(This article belongs to the Section Robotics and Automation)
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22 pages, 8291 KB  
Article
Modular Robotic Design and Reconfiguring Path Planning
by Ye Dai, Chao-Fang Xiang, Zhao-Xu Liu, Zhao-Long Li, Wen-Yin Qu and Qi-Hao Zhang
Appl. Sci. 2022, 12(2), 723; https://doi.org/10.3390/app12020723 - 12 Jan 2022
Cited by 8 | Viewed by 3823
Abstract
The modular robot is becoming a prevalent research object in robots because of its unique configuration advantages and performance characteristics. It is possible to form robot configurations with different functions by reconfiguring functional modules. This paper focuses on studying the modular robot’s configuration [...] Read more.
The modular robot is becoming a prevalent research object in robots because of its unique configuration advantages and performance characteristics. It is possible to form robot configurations with different functions by reconfiguring functional modules. This paper focuses on studying the modular robot’s configuration design and self-reconfiguration process and hopes to realize the industrial application of the modular self-reconfiguration robot to a certain extent. We design robotic configurations with different DOF based on the cellular module of the hexahedron and perform the kinematic analysis of the structure. An innovative design of a modular reconfiguration platform for conformational reorganization is presented, and the collaborative path planning between different modules in the reconfiguration platform is investigated. We propose an optimized ant colony algorithm for reconfiguration path planning and verify the superiority and rationality of this algorithm compared with the traditional ant colony algorithm for platform path planning through simulation experiments. Full article
(This article belongs to the Special Issue New Trends in Robotics, Automation and Mechatronics (RAM))
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20 pages, 8948 KB  
Article
Collision Avoidance and Stability Study of a Self-Reconfigurable Drainage Robot
by Rizuwana Parween, M. A. Viraj J. Muthugala, Manuel V. Heredia, Karthikeyan Elangovan and Mohan Rajesh Elara
Sensors 2021, 21(11), 3744; https://doi.org/10.3390/s21113744 - 28 May 2021
Cited by 9 | Viewed by 3022
Abstract
The inspection and maintenance of drains with varying heights necessitates a drain mapping robot with trained labour to maintain community hygiene and prevent the spread of diseases. For adapting to level changes and navigating in the narrow confined environments of drains, we developed [...] Read more.
The inspection and maintenance of drains with varying heights necessitates a drain mapping robot with trained labour to maintain community hygiene and prevent the spread of diseases. For adapting to level changes and navigating in the narrow confined environments of drains, we developed a self-configurable hybrid robot, named Tarantula-II. The platform is a quadruped robot with hybrid locomotion and the ability to reconfigure to achieve variable height and width. It has four legs, and each leg is made of linear actuators and modular rolling wheel mechanisms with bi-directional movement. The platform has a fuzzy logic system for collision avoidance of the side wall in the drain environment. During level shifting, the platform achieves stability by using the pitch angle as the feedback from the inertial measuring unit (IMU) mounted on the platform. This feedback helps to adjust the accurate height of the platform. In this paper, we describe the detailed mechanical design and system architecture, kinematic models, control architecture, and stability of the platform. We deployed the platform both in a lab setting and in a real-time drain environment to demonstrate the wall collision avoidance, stability, and level shifting capabilities of the platform. Full article
(This article belongs to the Section Sensors and Robotics)
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14 pages, 4338 KB  
Article
Presentation, Modeling and Experiments of an Electrostatic Actuator Based Catom for Programmable Matter
by Romain Catry, Abdenbi Mohand-Ousaid, Micky Rakotondrabe and Philippe Lutz
Actuators 2020, 9(2), 43; https://doi.org/10.3390/act9020043 - 4 Jun 2020
Cited by 3 | Viewed by 5528
Abstract
Nowadays, the concept of programmable matter paves the way for promising applications such as reshaping an object to test different configurations, modeling or rapid prototyping. Based on elementary modules, such matter can be arranged and disassembled easily according to the needs of the [...] Read more.
Nowadays, the concept of programmable matter paves the way for promising applications such as reshaping an object to test different configurations, modeling or rapid prototyping. Based on elementary modules, such matter can be arranged and disassembled easily according to the needs of the designers. Several solutions have been proposed to implement this concept. Most of them are based on modular self-reconfigurable robotics (SMR) that can work together and move relatively to one another in order to change their configuration. Achieving such behavior requires to solve some technological challenges in particular module’s geometry and actuation. In this paper, we build and develop a proof of concept for a catom based on electrostatic actuation. The modeling and analysis of the actuator functioning as catom is given after a comparison of various possible actuation. Simulations as well as experiments validations are afterwards carried out to confirm and demonstrate the efficiency of electrostatic actuation to achieve latching capabilities of the proposed catom. Full article
(This article belongs to the Special Issue Miniature and Micro-Actuators)
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