Designing, Sensing, Instrumentation, Diagnosis, Controlling, and Integration of Actuators in Digital Manufacturing Especially in Aerospace Engineering

A special issue of Actuators (ISSN 2076-0825). This special issue belongs to the section "Actuators for Manufacturing Systems".

Deadline for manuscript submissions: closed (31 January 2024) | Viewed by 12789

Special Issue Editors


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Guest Editor
Department of Civil and Mechanical Engineering, Purdue University Fort Wayne, Fort Wayne, IN, USA
Interests: enterprise information systems; digital manufacturing; finite element analysis; machine designs; robotics and automation; enterprise systems
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Department of Industrial and Systems Engineering, Hong Kong Polytechnic University, Hong Kong, China
Interests: precision engineering; product mechatronics; automatic control system; computer integrated manufacturing and management; computer vision; 3D model retrieval; logistic planning and optimization; deep space exploration
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A2, Canada
Interests: radio frequency identification (RFID) and supply chain technologies; wireless sensor networks (WSNs); decision support systems and artificial intelligence (AI); big data analytics; resilience engineering
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Actuators are usually essential enablers to implement the functions of a device, product, or system. As primary system elements, actuators are required to be integrated with other system elements such as other actuators, sensors, end-effectors, and embedded controls to fulfill their functions. Therefore, modern actuators have been advanced greatly by incorporating newly developed digital technologies such as cyber-physical systems (CPSs), Internet of Things (IoT), digital twins (DT-I), cloud computing (CC), digital triads (DT-II), additive manufacturing, predictive manufacturing, blockchain technologies (BCT), and big data analytics (BDA). This Special Issue aims to collect some representative researches on the development of new machines, products, and systems in digital manufacturing, especially in aerospace engineering, with the merits in designing, sensing, instrumentation, diagnosis, control, and integration of actuators. The topics that will make up this Special Issue include, but are not limited to, the following:

  • Literature surveys on working principles, methodologies, and applications of actuators
  • Smart actuators
  • Macro/micro systems
  • Temperature-compensation actuators
  • Mechatronic designs of actuators
  • New fabrication, assembly, and testing of actuators
  • Actuators by additive manufacturing
  • Predictive controls
  • Improvement of existing actuators
  • Actuators in defense and space explorations and other applications
  • Actuators in productions
  • Actuators in digital manufacturing
  • Actuators in cyber physical systems
  • Actuators in robotics
  • New technologies such as sensing, diagnosis, modelling, and analysis relevant to actuators
  • Self-powered actuators, sensors, and cyber-physical sensors
  • Modelling methods for analyses and optimization of actuators
  • Actuators in digital manufacturing
  • Designs of actuators in special applications especially in deep sea or space explorations
  • Actuators in mechatronic products and systems

Prof. Dr. Zhuming Bi
Dr. Yuk-Ming Tang
Dr. K.L. Yung
Prof. Dr. Andrew W. H. Ip
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Actuators is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • literature survey
  • virtual reality
  • artificial intelligence
  • digital twin
  • industry 4.0
  • sustainable technology
  • smart actuators
  • system integration
  • space explorations
  • sensing and instrumentation
  • hardware in loop
  • digital manufacturing
  • mechatronic systems
  • embedded controls
  • predictive controls
  • modelling and simulation
  • Internet of Things
  • big data analytics
  • data-driven controls
  • cyber physical systems
  • robotics

Published Papers (7 papers)

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23 pages, 6090 KiB  
Article
Research on High Precision Magnetic Positioning Technology Based on Facility Transport Platform
by Song Mei, Yifei Tong, Fengque Pei, Zhiyu Song and Yifan Shao
Actuators 2023, 12(1), 13; https://doi.org/10.3390/act12010013 - 27 Dec 2022
Viewed by 1668
Abstract
With the continuous development of economic globalization, the research demand for intelligent agricultural machinery equipment in modern agriculture is increasing. This paper, which aims at the positioning problem of mobile robots in agriculture production, proposes a low-cost magnetic positioning scheme for cement ground. [...] Read more.
With the continuous development of economic globalization, the research demand for intelligent agricultural machinery equipment in modern agriculture is increasing. This paper, which aims at the positioning problem of mobile robots in agriculture production, proposes a low-cost magnetic positioning scheme for cement ground. First, the analytical magnetic field model of ground magnets was established. Then, by comparing the analytic computing results, simulation results, and measured values, the modified model of magnetic fields was built and the relevant impact factors were calculated. After that, acquisition devices were used to collect the ground magnetic field data for the establishment of a magnetic field matching algorithm. Finally, the result showed that the positioning displacement error was ±1 mm, and the positioning accuracy was higher than the conventional indoor positioning method, which solved the problem of the low indoor positioning accuracy of agriculture mobile robots and contributes to the efficient production and modernization of agricultural machinery equipment. Full article
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18 pages, 7747 KiB  
Article
Prediction and Control of Small Deviation in the Time-Delay of the Image Tracker in an Intelligent Electro-Optical Detection System
by Cheng Shen, Zhijie Wen, Wenliang Zhu, Dapeng Fan, Yukang Chen and Zhuo Zhang
Actuators 2023, 12(7), 296; https://doi.org/10.3390/act12070296 - 21 Jul 2023
Cited by 1 | Viewed by 901
Abstract
A small deviation in the time-delay of the image tracker is essential for improving the tracking precision of an electro-optical system, and for future advances in actuator technology. The core goal of this manuscript is to address issues such as tracking the controller [...] Read more.
A small deviation in the time-delay of the image tracker is essential for improving the tracking precision of an electro-optical system, and for future advances in actuator technology. The core goal of this manuscript is to address issues such as tracking the controller time-delay compensation and the precision of an electro-optical detection system using an advanced filter design, a fire control modeling, and an anti-occlusion target detection system. To address this problem, a small deviation in the time-delay prediction and control method of the image tracker is proposed based on the principle of linear motion transformation. The time-delay error formation is analyzed in detail to reveal the scientific mechanism between the tracking controller feedback and the line-of-sight position correction. An advanced N-step Kalman filtering controller model is established by combining a line-of-sight firing control judgment and a single-sample training anti-occlusion DSST target tracking strategy. Finally, an actuator platform with three degrees of freedom is used to test the optical mechatronics system. The results show that the distribution probability of the line-of-sight measuring error in a circle with a radius of 0.15 mrad is 72%. Compared with the traditional control method, the tracking precision of the optimal method is improved by 58.3%. Full article
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23 pages, 2430 KiB  
Review
Modular Self-Configurable Robots—The State of the Art
by Lu Anh Tu Vu, Zhuming Bi, Donald Mueller and Nashwan Younis
Actuators 2023, 12(9), 361; https://doi.org/10.3390/act12090361 - 14 Sep 2023
Cited by 1 | Viewed by 1716
Abstract
Modular self-configurable robot (MSR) systems have been investigated for decades, and their applications have been widely explored to meet emerging automation needs in various applications, such as space exploration, manufacturing, defense, medical industry, entertainment, and services. This paper aims to gain a deep [...] Read more.
Modular self-configurable robot (MSR) systems have been investigated for decades, and their applications have been widely explored to meet emerging automation needs in various applications, such as space exploration, manufacturing, defense, medical industry, entertainment, and services. This paper aims to gain a deep understanding of up-to-date research and development on MSR through a thorough survey of market demands and published works on design methodologies, system integration, advanced controls, and new applications. In particular, the limitations of existing mobile MSR are discussed from the reconfigurability perspective of mechanical structures. Full article
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19 pages, 6442 KiB  
Article
Sensorless Control Analysis of Electric Motor Drives Based on High-Frequency Signal Injection and Its Simulation Verification
by Michal Duhancik, Tomas Coranic, Stefan Gaspar and Vladimir Lipovsky
Actuators 2022, 11(11), 317; https://doi.org/10.3390/act11110317 - 01 Nov 2022
Cited by 2 | Viewed by 1534
Abstract
The subject of this research is the sensorless control method verification of an asynchronous motor by a simulation in the area of low speed (up to 5 Hz) via the high-frequency analog signal injection method. The implementation of the continuous signal injection method [...] Read more.
The subject of this research is the sensorless control method verification of an asynchronous motor by a simulation in the area of low speed (up to 5 Hz) via the high-frequency analog signal injection method. The implementation of the continuous signal injection method is simpler when compared with the discrete signal injection; however, the discrete signal injection method has more advantages in signal processing. The injected analog signal will be superimposed on the main stator voltage. The response to this signal will be manifested mainly based on the asymmetries of the asynchronous motor, which are given by the design of the motor. The influence of the stator inductance LS will be suppressed by a suitable elimination method since this asymmetry is undesirable for the rotor position detection. The asymmetry caused by the rotor slotting will be used to detect the rotor position. The less the rotor slots are inclined, the stronger the asymmetry. Therefore, to verify the given estimation method as realistically as possible, a mathematical model of an asynchronous motor, including asymmetries due to magnetic core saturation and asymmetries due to rotor slotting, has been designed in order to get as close as possible to the real condition. Thus, the chapter “Asymmetry Creation due to Rotor Slotting” describes the given phenomenon in more detail. Subsequently, the INFORM method the rotor position detection is implemented and defined in the chapter: “Rotor Position Estimation Based on HF Signal Injection.” Given the fact that the asymmetries caused by magnetic core saturation are undesirable, he estimation error reaches up to 10%; therefore, saturations are suppressed by a convenient method. After filtering out these asymmetries, the control accuracy is achieved with the maximum rotor position estimation error of 0.05 rad, representing 1%. The inaccuracy is directly proportional to the rotor rotation speed, and it is also caused by the computing power, the processing frequency, and the complexity of the computing algorithm. The present research paper serves essentially to verify the sensorless method based on a high-frequency signal injection and as a basis for effectiveness and efficiency compared with other control methods. Full article
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19 pages, 3702 KiB  
Article
Design and Testing of Accurate Dicing Control System for Fruits and Vegetables
by Song Mei, Fengque Pei, Zhiyu Song and Yifei Tong
Actuators 2022, 11(9), 252; https://doi.org/10.3390/act11090252 - 01 Sep 2022
Viewed by 2019
Abstract
It is hard to control the dicing size of current fresh-cutting devices for fruits and vegetables precisely, and this can be influenced by complex working environments. This paper looks at traditional three-dimensional fresh-cutting machines and, apart from analyzing the force-and-motion equation to determine [...] Read more.
It is hard to control the dicing size of current fresh-cutting devices for fruits and vegetables precisely, and this can be influenced by complex working environments. This paper looks at traditional three-dimensional fresh-cutting machines and, apart from analyzing the force-and-motion equation to determine the minimum rotational speed of the roller, the cross-cutting tool’s independent drive system, the speed detection system of the material before dicing, and shaft-speed monitoring have also been analyzed in order to develop precise control technology for three-dimensional fruit and vegetable dicing by considering dicing input-speed detection and by fine-tuning the cross-cutting tool’s dicing speed. Performance tests are carried out on the prototype before and after improvement. The results show that when the size of carrots and potatoes was 11 mm × 10 mm × 10 mm and 11 mm × 10 mm × 12 mm, the slice thickness and strip thickness error before improvement were 20% and 5%, respectively. Due to the structural limitations, the slice error was large, but the strip error as ideal. The dicing error was greater than 15% due to the different damping coefficients of the materials and the variable speed movement. After the adjustment, the overall dicing error was less than 10%, and the accuracy and stability were higher. Full article
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21 pages, 17821 KiB  
Article
Safety Analysis, Design and Evaluation of 2-DOF Parallel Lifting Actuator on Stereo Parking Robot
by Jingang Jiang, Qiyun Tan, Tianhua He, Jianpeng Sun and Jiawei Zhang
Actuators 2022, 11(7), 181; https://doi.org/10.3390/act11070181 - 29 Jun 2022
Cited by 1 | Viewed by 1803
Abstract
Stereo garage technology can effectively alleviate the problem of parking difficulties, but the safety problems of its actuators, via which the core of stereo parking function can be realized, seriously affect its promotion and further development. In this paper, a two degrees of [...] Read more.
Stereo garage technology can effectively alleviate the problem of parking difficulties, but the safety problems of its actuators, via which the core of stereo parking function can be realized, seriously affect its promotion and further development. In this paper, a two degrees of freedom (2-DOF) parallel lifting actuator for a stereo parking robot is designed by researching the type synthesis of the mechanism based on the screw theory. The limb constrained triangle method, the flexibility of limb constrained triangle, and the failure probability are proposed to determine the final configuration of the parallel lifting actuator. Then, this paper completes the dimensional optimization of the parallel lifting actuator based on the multi-motion performance indexes and kinematic analysis, which improves the safety and stability of the actuator. Finally, this paper verifies the validity of the parallel lifting actuator by establishing a parallel lifting actuator verification model system. By verifying the dynamic characteristics of the model mobile platform under different load conditions, it is proven that the kinematic stability of the mobile platform decreases with the increase of load mass under load conditions. Additionally, through practical application experiment, it is proven that the parallel lifting mechanism can effectively alleviate the parking difficulty problem. Full article
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11 pages, 842 KiB  
Article
A Weak SNR Signal Extraction Method for Near-Bit Attitude Parameters Based on DWT
by Yanhui Mao, Yongmin Zhong, Yi Gao and Yuelong Wang
Actuators 2022, 11(11), 323; https://doi.org/10.3390/act11110323 - 07 Nov 2022
Cited by 2 | Viewed by 1161
Abstract
In practice, the near-bit signals are usually accompanied by noises generated by drilling tool vibration and high-speed rotary. This study introduces discrete wavelet transform to a well drilling area and presents a new weal signal extraction algorithm, which can eliminate the vibration and [...] Read more.
In practice, the near-bit signals are usually accompanied by noises generated by drilling tool vibration and high-speed rotary. This study introduces discrete wavelet transform to a well drilling area and presents a new weal signal extraction algorithm, which can eliminate the vibration and rotary noises effectively and obtain the useful gravity attitude signals based on the discrete wavelet transform through a hard threshold method. The effectiveness and usefulness of our method are verified via Matlab simulation and actual drilling data. Full article
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