Search Results (336)

In this work, the sintering behavior of tapes prepared via tape casting from stainless-steel and zirconia powders is investigated by optical—as well as push-rod—dilatometry. Both methods are compared in terms of sample preparation, measurement conditions, and advantages and disadvantages. The experimental work shows the advantages of optical dilatometry in the characterization of the sintering behavior of load-free sintering tapes and the possibility of simultaneously observing sample warpage and deformation. Push-rod dilatometry requires a constant load on the sample, which influences measurement in the case of tapes with lower mechanical stability due to their sensitivity to deformation, but it has advantages because of its higher accuracy in measuring dimensional changes. In the case of warpage, shrinkage due to the sintering of the sample is superimposed by an irregular deformation process that can be separated by analytical methods. No in-plane shrinkage anisotropy of the tapes is observed for either type of tape. In the case of the push-rod dilatometer, an additional peak in the shrinkage rate is observed in the early stage of compaction, along with a slight shift and an increased maximum in the compaction rate. This is most likely due to the effects of the contact pressure of the push-rod. Full article

(Na_0.5Bi_0.5)TiO₃-BaTiO₃-SrTiO₃-based lead-free piezoelectric ceramics are one of the possible replacements for Pb(Zr_1−xTi_x)O₃. Although they are considered a promising alternative actuator material due to their large electric-field-induced strains, they have several drawbacks, such as large strain hysteresis and the requirement of a high electric field to obtain large electric-field-induced strains. Sintering parameters strongly influence the electrical properties. Thus, the effect of sintering parameters, including atmosphere (air/oxygen), temperature (1150 °C~1250 °C) and holding time (1~20 h) on the sintering behavior of 0.685(Na_0.5Bi_0.5)TiO₃-0.065BaTiO₃-0.25SrTiO₃ electroceramics was studied. Then, the influence of sintering atmosphere on the piezoelectric, ferroelectric and dielectric properties of 0.685(Na_0.5Bi_0.5)TiO₃-0.065BaTiO₃-0.25SrTiO₃ electroceramics sintered at 1250 °C for 1 h was investigated. Sintering in oxygen improves density and restrains grain growth including abnormal grain growth. 0.685(Na_0.5Bi_0.5)TiO₃-0.065BaTiO₃-0.25SrTiO₃ electroceramics sintered in oxygen exhibit smaller grain size, higher density, similar inverse piezoelectric coefficient d₃₃* and lower strain hysteresis compared to air-sintered samples. The effect of sintering atmosphere on grain growth is explained using the mixed control mechanism of boundary migration. Full article

To address the limitations of cobalt-based cermet in oxidative and high-temperature environments, this study investigates a (W,Ti)C-based cermet system incorporating a hybrid binder composed of nickel (Ni) and 304 stainless steel (304ss). A series of cermets with varying Ni/304ss binder metal ratios were fabricated via vacuum sintering at 1440 °C. The introduction of 304ss into the Ni matrix enhanced interfacial diffusion and phase stability, effectively suppressing core–rim structures and promoting a uniform microstructure. Notably, the cermet with 8%Ni–8%304ss composition achieved a Vickers hardness of 15.6 GPa and fracture toughness of 9.21 MPa·m^1/2, balancing mechanical strength and toughness. Isothermal oxidation testing at 450 °C showed that the hybrid binder substantially suppressed specific mass gain compared to monolithic Ni or 304ss systems. These improvements are attributed to the interplay between Ni-enhanced densification, which limits oxygen transport, and Cr-facilitated surface passivation, which stabilizes the oxide layer. The results highlight the potential of Ni-304ss hybrid binders as cobalt-free alternatives for high-performance tooling and wear-resistant applications in oxidative environments. Full article

During the transportation of oil and gas pipelines, the adhesion and aggregation of hydrate particles on the pipe wall are prone to cause pipeline blockage, which seriously impairs the safe and efficient transportation of energy. Taking cyclopentane hydrates as the research object, this study investigated the effects of contact time, wall wettability, and the concentration of kinetic hydrate inhibitor poly(N-vinylcaprolactam) (PVCap) on the adhesion force between hydrates and the wall of X80 pipeline steel by combining a high-precision micromechanical force measurement system with microscopic morphology observation and analysis. The results show that the adhesion force increases with prolonged contact time: it is dominated by capillary liquid bridge force in the initial contact stage with slow growth, and after exceeding the critical time, the sintering effect becomes the dominant factor, leading to a rapid rise in adhesion force that eventually tends to stabilize. Wall wettability significantly influences the adhesion force, and enhanced wettability improves the adhesion force by increasing the liquid bridge volume and the hydrate–wall contact area. PVCap concentration exerts a non-monotonic effect on adhesion force—first decreasing and then increasing. At low concentrations (0.25–1 wt%), PVCap molecules adsorb on the hydrate surface to form a physical barrier, reducing adhesion force. At high concentrations (1.5–2 wt%), excessive PVCap damages hydrate shell integrity, releasing free water to expand the liquid bridge volume and increase adhesion force. This study provides a theoretical basis for eliminating or reducing hydrate blockage in deep-sea oil and gas pipelines. Full article

Ni-based catalysts have been extensively investigated for lignin hydrogenation; however, they often exhibit limited phenol selectivity and poor catalytic stability. To address these challenges, we introduced Cu as a promoter, resulting in the development of NiCu/ZSM-5 catalysts with significantly enhanced phenol selectivity and durability. Characterization studies revealed that Cu species form an alloy structure with Ni, which effectively suppresses the sintering of Ni nanoparticles during the catalytic process, thereby maintaining consistent performance over multiple reaction cycles. Furthermore, the Cu-Ni alloy demonstrated improved hydrogen activation capability while reducing overall H₂ uptake, leading to a marked increase in phenol selectivity compared to the Cu-free Ni/ZSM-5 catalyst. As a result, the Ni₁Cu₁/ZSM-5 (Ni/Cu molar ratio = 1:1) catalyst achieved a lignin conversion of 69.8% and a phenol selectivity of 84.4%, with negligible performance degradation over 8 cycles. The strategy presented in this work may offer an effective approach for enhancing the performance of industrial catalysts in lignin upgrading processes. Full article

Tin selenide (SnSe) is a sustainable, lead-free IV–VI semiconductor whose layered orthorhombic crystal structure induces pronounced electronic and phononic anisotropy, enabling diverse energy-related functionalities. This review systematically summarizes recent progress in understanding the structure–property–processing relationships that govern SnSe performance in thermoelectric and optoelectronic applications. Key crystallographic characteristics are first discussed, including the temperature-driven Pnma–Cmcm phase transition, anisotropic band and valley structures, and phonon transport mechanisms that lead to intrinsically low lattice thermal conductivity below 0.5 W m⁻¹ K⁻¹ and tunable carrier transport. Subsequently, major synthesis strategies are critically compared, spanning Bridgman and vertical-gradient single-crystal growth, spark plasma sintering and hot pressing of polycrystals, as well as vapor- and solution-based thin-film fabrication, with emphasis on process windows, stoichiometry control, defect chemistry, and microstructure engineering. For thermoelectric applications, directional and temperature-dependent transport behaviors are analyzed, highlighting record thermoelectric performance in single-crystal SnSe at hi. We analyze directional and temperature-dependent transport, highlighting record thermoelectric figure of merit values exceeding 2.6 along the b-axis in single-crystal SnSe at ~900 K, as well as recent progress in polycrystalline and thin-film systems through alkali/coinage-metal doping (Ag, Na, Cu), isovalent and heterovalent substitution (Zn, S), and hierarchical microstructural design. For optoelectronic applications, optical properties, carrier dynamics, and photoresponse characteristics are summarized, underscoring high absorption coefficients exceeding 10⁴ cm⁻¹ and bandgap tunability across the visible to near-infrared range, together with interface engineering strategies for thin-film photovoltaics and broadband photodetectors. Emerging applications beyond energy conversion, including phase-change memory and electrochemical energy storage, are also reviewed. Finally, key challenges related to selenium volatility, performance reproducibility, long-term stability, and scalable manufacturing are identified. Overall, this review provides a process-oriented and application-driven framework to guide the rational design, synthesis optimization, and device integration of SnSe-based materials. Full article

Ni–ySiC system (where y = 0.001, 0.005, and 0.015 wt.%) composite materials with enhanced mechanical properties have been fabricated and comprehensively investigated. The composites were synthesized using a combined technology involving preliminary mechanical activation of powder components in a planetary mill followed by consolidation via spark plasma sintering (SPS) at 850 °C. The microstructure and phase composition were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The physico-mechanical properties were evaluated by density measurements (hydrostatic weighing), three-point bending tests (25 °C and 400 °C), and Young’s modulus measurement using an ultrasonic method (25–750 °C). It was found that the introduction of ultralow amounts of SiC nanoparticles (0.001 wt.%) leads to an extreme increase in flexural strength: by 115% at 20 °C (up to 1130 MPa) and by 86% at 400 °C (up to 976 MPa) compared to pure nickel. Microstructural analysis revealed the formation of an ultrafine-grained structure (0.15–0.4 µm) with the presence of pyrolytic carbon and probable nickel silicide interlayers at the grain boundaries. Thermodynamic and kinetic modeling, including the calculation of chemical potentials and diffusion coefficients, confirmed the possibility of reactions at the Ni/SiC interface with the formation of nickel silicides (Ni₂Si, NiSi) and free carbon. The scientific novelty of the work lies in establishing a synergistic strengthening mechanism combining the Hall–Petch, Orowan (dispersion), and solid solution strengthening effects, and in demonstrating the property extremum at an ultralow content of the dispersed phase (0.001 wt.%), explained from the standpoint of quantum-chemical analysis of phase stability. The obtained results are of practical importance for the development of high-strength and thermally stable nickel composites, promising for application in aerospace engineering. Full article

Electrostriction is an intriguing behaviour of dielectric materials, characterized by stable electrostrain with minimal hysteresis. (Na_0.5Bi_0.5)TiO₃-based ceramics show promising electrostrictive behaviour, particularly the 0.90(Na_0.5Bi_0.5)TiO₃-0.08KNbO₃-0.02SrTiO₃ composition located near the morphotropic phase boundary between ferroelectric rhombohedral and relaxor pseudocubic phases. The templated grain growth method has been effectively used to control the grain orientation of NBT-based systems, thereby enhancing their electrical properties. In this study, texturing was introduced to 0.90(Na_0.5Bi_0.5)TiO₃-0.08KNbO₃-0.02SrTiO₃ ceramics through homoepitaxial NBT platelets prepared via a three-step molten salt/topochemical microcrystal conversion method. By adding 4 wt% of NBT platelets combined with optimized sintering conditions, textured ceramics were prepared exhibiting a high Lotgering factor of 83% with enhancement of strain (0.02%) and polarization (3 µC/cm²) at an electric field of 40 kV/cm, as well as stable dielectric permittivity between 130 and 300 °C. Moreover, the electrostrictive coefficient of textured ceramics increased by ~0.004 C²m⁻⁴ compared to that of untextured ceramics, confirming the improvement of the electrostrictive response. These results demonstrate that homoepitaxial templating effectively improves the electrical properties of NBT-KN-ST ceramics while preserving their electrostrictive nature, which offers a viable route for designing lead-free electrostrictive materials. Full article

Selective Laser Sintering (SLS) is an Additive Manufacturing (AM) technology that is receiving considerable attention in the scientific and industrial communities due to its great ability to efficiently produce functional and complex parts. The present work aims to fabricate a real prototype via SLS, such as a hose reel for industrial applications, using polyamide 11 (PA11) as a starting material. Characterization of the PA11 powder properties was first carried out from a thermal and morphological viewpoint to determine the powder’s thermal stability by TGA, the sintering window and degree of crystallinity by DSC, and the microstructure by SEM, PSD, and XRD analyses. The results revealed that PA11 has a 45-micron average particle size, circularity close to 1, and a Hausner ratio of 1.17. Together, these parameters ensure that PA11 powder flows smoothly, packs uniformly, and forms dense and defect-free layers during the SLS process, directly contributing to high part quality, dimensional precision, and stable process performance. The printability of the PA11 was optimized for the realization of 3D-printed parts for industrial applications. Finally, the quality of the printed samples and the mechanical and thermal performance were investigated. Several PA11-based parts were fabricated via SLS, showing a high level of complexity and definition, ideal for industrial applications, as confirmed by the predominantly green areas of the colored maps of X-CT. A complete prototypal case for a hose reel was assembled by using the parts realized, and it was chosen as a technological demonstrator to verify the feasibility of PA11 powder in the production of industrial professional components. Full article

Dry reforming of methane (DRM) is a promising method for turning two major greenhouse gases, CO₂ and CH₄, into syngas (H₂ + CO). This syngas has the right H₂/CO ratio for making valuable chemicals and liquid fuels. However, there are significant challenges that make it tough to implement commercially. One big issue is that the process requires a lot of energy because it is highly endothermic, needing temperatures over 700 °C. This high heat can quickly deactivate the catalyst due to carbon build-up (coking) and the thermal sintering of metal nanoparticles. Researchers increasingly recognize mechanochemistry—a non-thermal, solid-state technique employing mechanical force to drive chemical transformations—as a sustainable, solvent-free strategy to address these DRM challenges. This mini-review critically assesses the dual role of mechanochemistry in advancing DRM. First, we examine its established role in creating advanced catalysts at lower temperatures. Here, mechanochemical methods help produce well-dispersed nanoparticles, enhance strong interactions between metal and support, and develop bimetallic alloys that resist coke formation and show great stability. Second, we delve into the exciting possibility of using mechanochemistry to directly engage in the DRM reaction at near-ambient temperatures, which marks a major shift from traditional thermocatalysis. Lastly, we discuss the key challenges ahead, like scalability and understanding the mechanisms involved, while also outlining future directions for research to fully harness mechanochemistry for converting greenhouse gases sustainably. Full article

Incorporating Cu into gold-based catalysts effectively reduced nanoparticle sintering and free carbonate accumulation, promoting long-term preservation of catalytic surface area over time. This study explores the catalytic activity of monometallic Au and bimetallic AuCu catalysts with varying Au:Cu atomic ratios (1:0.5, 1:1, and 1:1.5) that were synthesized on $\gamma$${\mathrm{-Al}}_2{\mathrm{O}}_3$ via sequential deposition–precipitation with urea. The catalysts were pretreated in either air or ${\mathrm{H}}_2$ and evaluated for CO oxidation activity and stability. A comprehensive characterization (EDS, BET, TEM, ${\mathrm{H}}_2$-TPR, ${\mathrm{O}}_2$-TPO, XPS, DRIFTS, and UV–Vis) was used to investigate particle size, metal oxidation states, and redox properties. Among all materials, the AuCu 1:1 catalyst exhibited the highest low-temperature CO conversion (>90% at 0 °C) and improved stability during 24 h tests, reflecting minimal nanoparticle sintering as confirmed by TEM analysis. In situ DRIFTS revealed that the presence of Cu⁺ and Cu²⁺ minimizes the accumulation of free carbonates (one of the main deactivation pathways in Au/$\gamma$${\mathrm{-Al}}_2{\mathrm{O}}_3$) while promoting the formation of reactive intermediates that facilitate ${\mathrm{CO}}_2$ production. Notably, air pretreatment at moderate temperature proved as effective as ${\mathrm{H}}_2$ pretreatment in activating both monometallic and bimetallic catalysts. These findings highlight the role of Cu as a structural and electronic promoter of gold, offering practical guidelines for designing durable, cost-effective catalysts for low-temperature CO oxidation on non-reducible supports. Full article

This study investigates additive-free cold calendering of ELT-derived rubber powders across three particle size fractions (<0.5 mm, 0.5–0.71 mm, and 0.71–0.90 mm) using a two-roll mill without external heating or virgin polymers, aiming to obtain a cohesive material. Results demonstrate particle size effects on material properties. The finest fraction exhibited the highest crosslink density (5.30 × 10⁻⁴ mol·cm⁻³), approximately 18% greater than coarser fractions, correlating with superior hardness (≈65 ShA) and elastic modulus (≈7.5 MPa). Tensile properties ranged from 1.6–1.8 MPa stress and 60–75% elongation at break, positioning calendered sheets between low-temperature compression-molded GTR and high-pressure sintered materials reported in the literature. The cold calendering process achieves competitive mechanical performance with reduced energy consumption, simplified processing, and complete retention of recycled content. These findings support the development of regulation-compliant ELT recycling technologies, with potential applications in nonstructural construction panels, vibration-damping components, and protective barriers, advancing circular economy objectives while addressing emerging microplastic concerns. Full article

Magnesia-dolomite refractories have emerged as sustainable alternatives to traditional carbon- or chromium-containing linings in steelmaking and cement industries. Their outstanding thermochemical stability, high refractoriness, and strong basic slag compatibility make them suitable for converters, electric arc furnaces (EAF), and argon–oxygen decarburization (AOD) units. However, their practical application has long been constrained by hydration and thermal shock sensitivity associated with free CaO and open porosity. Recent advances, including optimized raw material purity, fused co-clinker synthesis, nano-additive incorporation (TiO₂, MgAl₂O₄ spinel, FeAl₂O₄), and improved sintering strategies, have significantly enhanced density, mechanical strength, and hydration resistance. Emerging technologies such as co-sintered magnesia–dolomite composites and additive-assisted microstructural tailoring have enabled superior corrosion resistance and extended service life. This review provides a comprehensive analysis of physicochemical mechanisms, processing routes, and industrial performance of magnesia–dolomite refractories, with special emphasis on their contribution to technological innovation, decarbonization, and circular economy strategies in high-temperature industries. Full article

Microwave (MW) sintering offers a promising alternative to conventional heating in powder metallurgy, providing faster processing, lower energy consumption, and improved microstructural control. In the diamond tool industry—where cost-efficiency and competitiveness are critical—MW–hybrid sintering shows strong potential for producing segments designed for cutting and polishing natural stone and construction materials. This study investigates the effects of sintering temperature, dwell time, and green density on the densification and mechanical properties of metal matrix composite (MMC) segments containing diamond particles. MW sintering reduced the optimum sintering temperature by 90–170 °C when compared to conventional free sintering. Under optimal conditions (57% green density, 820 °C, 5 min dwell), segments achieved ~95% densification and mechanical properties comparable to hot-pressed (HP) samples. Although MW–hybrid sintered matrices exhibited slightly lower Young’s modulus (~15%) and Vickers hardness (~20%), their flexural strength and fracture toughness remained comparable to HP counterparts. Overall, MW hybrid sintering provides a cost-effective, energy-efficient, and scalable route for fabricating high-performance diamond tool segments, supporting both economic viability and sustainable, competitive manufacturing. Full article

The development of rare-earth-free permanent magnets represents a strategic direction in advanced magnetic materials research. Among the most promising candidates, the metastable α″-Fe₁₆N₂ phase stands out due to its exceptionally high saturation magnetization. In this work, α″-Fe₁₆N₂ powders produced by gas atomization followed by nitriding were consolidated via Spark Plasma Sintering (SPS). The effects of sintering temperature (498–598 K) and pressure (40–80 MPa) on phase evolution, densification, microstructure, and magnetic properties have been systematically investigated. Optimal processing conditions were identified at 548 K and 60 MPa, providing a balance between densification (~80% of the theoretical density), phase stability, and magnetic performance. X-ray diffraction revealed that the α″-Fe₁₆N₂ phase remains stable up to ~523 K, while its decomposition into α-Fe and γ′-Fe₄N becomes significant at higher temperatures. The consolidated samples exhibited a saturation magnetization of ~230 Am²/kg, a maximum coercivity of ~86.5 kA/m, and a Mr/Ms ratio of 0.42. δM curve analysis indicated a transition from magnetostatic interactions (at low pressures) to exchange-dominated coupling (at intermediate and high pressures). These findings demonstrate the potential of SPS processing to preserve the α″-Fe₁₆N₂ phase and produce rare-earth-free magnetic compacts with competitive magnetic performance, providing a basis for further process optimization. Full article