Search Results (134)

This study introduces novel experimental systems that facilitate the nucleation, growth, aggregation, and agglomeration of ionic salt solutions, leading to structurally and functionally distinctive crystal formations. Through evaporative crystallization in hanging drops—including layered binary solutions—a range of macroscopic agglomerates were produced, such as hollow spheroidal NaCl/NiSO₄ structures, octahedral NaCl films, pentagonally arranged CdSO₄ spherulites, and NH₄Cl dendritic shells. Additionally, NaCl spheroids were used as templates to fabricate carbon-based morphologies and colloidal photonic crystals with convex or concave geometries, which were subsequently analyzed optically. The study reveals that crystallization and self-assembly, whether independently or synergistically applied, can yield complex architectures with potential applications in advanced device manufacturing beyond conventional processing methods. Full article

This study investigated the CaCO₃ spontaneous precipitation in the presence of soluble organic macromolecules (SOMs) extracted from the skeleton of Mediterranean colonial coral species, symbiotic Cladocora caespitosa (SOM-CCA) and asymbiotic Astroides calycularis (SOM-ACL). This approach was used as a model to explore biomineralization processes in marine organisms. The research was conducted in systems without or with the addition of Mg²⁺ (Mg/Ca molar ratio was 5:1) and/or SOMs (concentration range was 0.5–4 ppm). In the model system (system without Mg²⁺ or SOMs), only vaterite spherulites precipitated, while in the system with added Mg²⁺, only aragonite irregular aggregates were observed. Although the addition of SOMs did not influence the polymorphic composition of the CaCO₃ precipitates, it led to noticeable changes in induction time and morphology of CaCO₃ crystals, and these effects were stronger in the presence of SOM-ACL. By comparing systems containing both Mg²⁺ and SOM with the model system as well as with systems where Mg²⁺ or SOMs were added individually, the dominant role of Mg²⁺ in the aragonite formation was observed. However, the combined effect of Mg²⁺ and both SOMs enhanced the inhibition of CaCO₃ precipitation. This inhibitory effect was particularly enhanced in the system combining Mg²⁺ and SOM-ACL. Full article

In this study, growth mechanisms are proposed to understand how banded dendritic crystal aggregates in poly(1,4-butylene adipate) (PBA) transform into straight dendrites upon dilution with a large quantity of poly(ethylene oxide) (PEO) (25–90 wt.%). In growth packing, crystal plates are deformed in numerous ways, such as bending, scrolling, and twisting in self-assembly, into final aggregated morphologies of periodic bands or straight dendrites. Diluting PBA with a significant amount of PEO uncovers intricate periodic banded assemblies, facilitating better structural analysis. Both circularly banded and straight dendritic PBA aggregates have similar basic lamellar patterns. In straight dendritic PBA spherulites, crystal plates can twist from edge-on to flat-on, similar to those in ring-banded spherulites. Therefore, twists—whether continuous or discontinuous—are not limited to the conventional models proposed for classical periodic-banded spherulites. Thus, it would not be universally accurate to claim that the periodic circular bands observed in polymers or small-molecule compounds are caused by continuous lamellar helix twists. Straight dendrites, which do not exhibit optical bands, may also involve alternate crystal twists or scrolls during growth. Iridescence tests are used to compare the differences in crystal assemblies of straight dendrites vs. circularly banded PBA crystals. Full article

Salbutamol sulfate is a selective β2-receptor agonist used to treat asthma and chronic obstructive pulmonary disease. The crystals of salbutamol sulfate usually appear as needles with a relatively large aspect ratio, showing poor powder properties. In this study, spherical particles of salbutamol sulfate were obtained via antisolvent crystallization. Four different antisolvents, including ethanol, n-propanol, n-butanol, and sec-butanol, were selected, and their effects on crystal form and morphology were compared. Notably, a new solvate of salbutamol sulfate with sec-butanol has been obtained. The novel crystal form was characterized by single-crystal X-ray diffraction, revealing a 1:1 stoichiometric ratio between solvent and salbutamol sulfate in the crystal lattice. In addition, the effects of crystallization temperature, solute concentration, ratio of antisolvent to solvent, feeding rate, and stirring rate on the morphology of spherical particles were investigated in different antisolvents. We have found that crystals grown from the n-butanol–water system at optimal conditions (25 °C, antisolvent/solvent ratio of 9:1, and drug concentration of 0.2 g·mL⁻¹) could be developed into compact and uniform spherulites. The morphological evolution process was also monitored, and the results indicated a spherulitic growth pattern, in which sheaves of plate-like crystals gradually branched into a fully developed spherulite. This work paves a feasible way to develop new crystal forms and prepare spherical particles of pharmaceuticals. Full article

This study systematically investigates the impact of hydrolytic degradation on the crystallization kinetics and morphology of poly(butylene succinate-co-adipate) (PBSA). Gel Permeation Chromatography (GPC) confirmed extensive chain scission, significantly reducing the polymer’s weight-average molecular weight (M_w from ~103,000 to ~16,000 g/mol) and broadening its polydispersity index (PDI from ~2 to 7 after 64 days). Differential scanning calorimetry (DSC) analysis revealed that hydrolytic degradation dramatically accelerated crystallization rates, reducing crystallization time roughly 10-fold (e.g., from ~3000 s to ~300 s), and crystallinity increased from 34% to 63%. Multiple melting peaks suggested the presence of lamellae with varying thicknesses, consistent with the Gibbs–Thomson equation. Isothermal crystallization kinetics were evaluated using the Avrami equation (with n ≈ 3), reciprocal half-time of crystallization, and a novel inflection point slope method, all confirming accelerated crystallization; for instance, the slope increased from 0.00517 to 0.05203. Polarized optical microscopy (POM) revealed evolving spherulite morphologies, including hexagonal and flower-like dendritic spherulites with diamond-shape ends, while wide-angle X-ray diffraction (WAXD) showed a crystallization range shift to higher temperatures (e.g., from 72–61 °C to 82–71 °C) and a 14% increase in crystallite diameter, aligning with increased melting point and lamellar thickness and overall increased crystallinity. Full article

Bacterially produced poly[(R)-3-hydroxybutyrate] (P3HB) was subjected to an alcoholysis reaction to produce low-molecular-weight (M_n ≈ 10,000 g mol⁻¹) hydroxy-terminated P3HB (LMPHB). Using diethyl zinc as a catalyst, LMPHB was reacted with the cyclic monomers ε-caprolactone and l-lactide in separate ring-opening polymerization (ROP) reactions to produce PHB-b-PCL (PHBCL) and PHB-b-PLA (PHBLA) AB-type crystalline–crystalline diblock copolymers with varying PCL and PLA block lengths. ¹H NMR and GPC were used to confirm the structure of the polymers. DSC was used to measure the thermal properties as well as assessing crystallization. A single-shifting T_g for PHBLA showed the two blocks to be miscible in the melt. The TGA results indicate enhanced thermal stability over the homopolymer P3HB. A study of the crystallization was undertaken by combining WAXD, a second DSC heating regime, and POM. POM showed that the crystallization in PHBCL to be dependent on the crystallization temperature more so than PHBLA, whose composition appeared to be the more definitive factor determining the spherulitic morphology. The results informed the crystallization temperatures used in the production of the melt-crystallized thin films that were imaged using AFM. AFM images showed unique surface morphologies dependent on the diblock copolymer composition, block length, and crystallization temperature. Finally, the enzymatic degradation studies showed these unique surface morphologies to influence how these block copolymers were degraded by enzymes. Full article

This study investigates the impact of various nucleating agents on the crystallization behavior, thermal stability, and mechanical properties of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (P3HBHHx) with 6 mol% 3-hydroxyhexanoate (3HHx) units. Nucleating agents, including boron nitride (BN), poly(3-hydroxybutyrate) (PHB), talc, ultrafine cellulose (UFC), and an organic potassium salt (LAK), were incorporated to enhance the crystallization performance. Differential scanning calorimetry (DSC) revealed that BN and PHB significantly increased the crystallization temperature and reduced the crystallization time by half, with BN exhibiting the highest nucleation efficiency. Isothermal kinetics modeled using the Avrami and Lauritzen–Hoffman theories confirmed faster crystallization and reduced nucleation barriers in nucleated samples. Polarized optical microscopy (POM) revealed that the nucleating agents altered the spherulite morphology and increased the growth rates. Under fast cooling, only BN induced crystallization, confirming its superior nucleation activity. Thermogravimetric analysis (TGA) indicated minimal changes in thermal stability, while mechanical testing showed a slight reduction in stiffness without compromising the tensile strength. Overall, BN emerged as the most effective nucleating agent for enhancing the P3HBHHx crystallization kinetics, providing a promising strategy for improving processing efficiency and reducing the cycle times in industrial applications. Full article

This study investigates the impact of hydrolysis on the crystallization behavior of poly(butylene succinate-co-adipate) (PBSA), a biodegradable polyester. Hydrolysis was conducted in a controlled environment using phosphate-buffered saline at 70 °C to isolate the impact of hydrolytic degradation on the polymer’s properties. The consequent changes in molecular weight characteristics were tracked using gel permeation chromatography (GPC), revealing a decrease in both weight average molecular weight (M_w) and an increase in polydispersity index (PDI) as hydrolysis progressed. The thermal behavior of PBSA during hydrolysis was thoroughly investigated using differential scanning calorimetry (DSC), which demonstrated significant changes in melting temperature (T_m), glass transition temperature (T_g), and crystallinity (X). These changes in T_m and T_g suggest a change in copolymer composition, likely due to the greater susceptibility of the adipic acid unit to hydrolysis compared to the succinic acid unit. Furthermore, polarized optical microscopy (POM) was employed to observe the morphological evolution of PBSA, showing a transition from spherulitic structures in the early stages of hydrolysis to dendritic structures with prolonged hydrolysis time. The decrease in nucleation activity led to a reduction in the number of spherulites, which in turn allowed the remaining spherulites to grow larger. Full article

This study explores the influence of various additives on the morphological, chemical, and thermal properties of poly(vinylidene fluoride) (PVDF) membranes prepared via the non-solvent induced phase separation (NIPS) technique. The use of a green solvent such as triethyl phosphate (TEP) was shown to be successful. A particular focus was dedicated to pore formers based on choline chloride–based deep eutectic solvents (DES) in combination with ethylene glycol and glycerol, i.e., ChCl/EG and ChCl/GLY, and its benchmark with traditional counterparts such as poly(ethylene glycol) (PEG) and glycerol (GLY). Comprehensive characterization was conducted using FESEM, FTIR, XRD, and DSC techniques to evaluate changes in membrane morphology, porosity, and crystallinity. PEG acted as a pore-forming agent, transitioning the internal structure from spherulitic to sponge-like with consistent pore sizes, while GLY produced a nodular morphology at higher concentrations due to increased dope solution viscosity. DES induced significant shifts in crystalline phase composition, decreasing α-phase fractions and promoting β-phase formation at higher concentrations. While the overall porosity remained unaffected by the addition of GLY or PEG, it was dependent on the DES concentration in the dope at lower values than those obtained by GLY and PEG. Membrane pore size with ChCl/GLY was lower than with ChCl/EG and GLY. All membranes showed performance at the hydrophobic regime. The findings demonstrate that ChCl/EG and ChCl/GLY can tailor the structural and thermal properties of TEP-driven PVDF membranes, providing a green and versatile approach to customize the membrane properties for specific applications. Full article

The microstructure of bivalve foliated calcite is extraordinary. It consists of units formed of stacks of folia with individual folia consisting of arrowhead-ended crystal laths. We investigated the texture of the foliated microstructure, the texture of individual and arrays of folia and the texture of assemblies of foliated units of the gryphaeid oyster Hyotissa hyotis with low kV, high-resolution, electron backscatter diffraction (EBSD). We base our understanding of the foliated texture on the combined interpretation of crystallographic aspects of individual and stacks of folia with the nature of crystal organization in a folium, a foliated unit and in foliated unit aggregations. Calcite c- and a*-axes arrangement in a folium is single-crystal-like. Due to the parallel organization of adjacent laths in a folium and the stacked arrangement of folia in a foliated unit, the assembly of calcite c- and a*-axes in foliated units is graded. The result is a ring-like distribution of c- and a*-axes orientations in the pole figures; nonetheless, the orientation rings are substructured by c- and a*-axes orientation clusters. The direction of the arrowhead endings of the laths is coincident with the growth direction of the shell. The morphology of arrowheaded laths initiates the formation of planes with {105}, {106} directions and a parallel orientation to the inner shell surface. H. hyotis’s foliated microstructure has a specific texture that is not fully understood. We discuss axial, spherulitic, turbostratic-like textures the foliated microstructure and suggest that the foliated texture of H. hyotis can, to some degree, be described with a turbostratic pattern. Full article

Synchrotron microbeam X-ray diffraction was employed to investigate the local-scale structure and solid-state phase transformation within individual spherulites of poly(vinylidene fluoride) (PVDF). In thin, non-oriented films, PVDF crystallizes into α and γ-phases, forming distinct spherulitic morphologies: large, banded α-spherulites and smaller, irregular “mixed” spherulites dominated by the γ-phase. For samples crystallized at high undercooling (160 °C), the mixed spherulites primarily consisted of the γ-phase, with only a minor fraction of α-lamellae localized at the spherulite boundaries. At higher crystallization temperatures (165 °C), the α-phase was entirely absent from the mixed spherulites. High-temperature annealing induced a phase transformation from the α-phase to the γ-phase, initiating at the interface between α- and γ-spherulites. The transformation propagated radially along the b-axis of the α-spherulite, while its characteristic banded morphology remained intact. Radial scanning with an X-ray microbeam provided spatially resolved mapping of the structural transition within the α-spherulite at the micrometer scale, offering detailed insights into the transformation mechanism and its impact on the spherulitic structure. The fast crystal growth direction remained unaltered during the transition, suggesting minimal material transport and maintaining structural coherence. Full article

We investigated the crystallization kinetics and morphology evolution of miscible crystalline/crystalline blends of poly(trimethylene terephthalate) (PTT) and poly(ethylene terephthalate) (PET) during isothermal melt crystallization. The integrated light-scattering intensity and the spherulite size increased gradually and then steeply as crystallization progressed in 70/30 PTT/PET at 215 °C, indicating the two-step crystallization behavior. The compact PET spherulite grew in the first step, and the dendritic PTT spherulite grew in the second step, forming the double spherulite consisting of a PET component in the inner region and a PTT one in the outer region. The spherulite size of PET increased nonlinearly with time, suggesting the exclusion of PTT from the crystal growth front. Atomic force microscopy (AFM) observation revealed that the PTT fibrils were interfiled within the PET spherulite in the inner region and continued outward to the outer region consisting of the PTT spherulite. These results suggest that the excluded PTT crystallizes into fibrils by interfiling crystallization within the inner PET spherulite, and then the interfiled PTT fibrils continue to grow outward to form the outer dendritic PTT spherulite after the spherulite growth of PET stops due to the excluded PTT at the growth front. Full article

Crystallization-controlled structure and thermal properties of biobased poly(ethylene 2,5-furandicarboxylate) (PEF) were studied. The cold-crystallization temperature controlled the structure and thermal properties of the biobased PEF. The melting was complex and evidenced the presence of a significant fraction of less-stable crystals with a low melting temperature that linearly increased with T_c, which formed already during the early stages of crystallization, together with those melting at a higher temperature. Low T_c resulted in the α’-phase formation, less crystallinity, and greater content of the rigid amorphous phase. At high T_c, the α-phase formed, higher crystallinity developed, the rigid amorphous phase content was lower, and the melting temperature of the less-stable crystals was higher; however, slight polymer degradation could have occurred. The applied thermal treatment altered the thermal behavior of PEF by shifting the melting of the less stable crystals to a significantly higher temperature. SEM examination revealed a spherulitic morphology. A lamellar order was evidenced with an average long period and small average lamella thickness, the latter about 3–3.5 nm, only slightly increasing with T_c. Full article

Poly(p-dioxanone) (PPDO) is crystallized with amorphous poly(p-vinyl phenol) (PVPh) and tannic acid (TA) as co-diluents to regulate and induce dendritic-ringed PPDO spherulites, with spoke- or sector-bands, aiming for convenience of analyses on interior lamellar assembly. Morphologies and interior lamellar arrangement leading to the peculiar rings on individual dendrites are evaluated by using polarized-light microscopy (PLM) and scanning electron microscope (SEM). Combinatory microbeam small-/wide-angle X-ray scattering (SAXS/WAXS) analyses further confirm the unique assembly patterns in periodic cycles. Alternate gratings are packed with periodic ridges composed of feather-like branches and the valley is featured with some embossed textures. The periodic gratings in the ringed spokes resemble those in nature’s structured coloration and are proven to display light-interference iridescence. Full article

The decades-long paradigm of continuous and perpetual lamellar twisting constituting banded spherulites has been found to be inconsistent with several recent studies showing discontinuity regions between consecutive bands, for which, however, no explanation has been found. The present research demonstrates, in three different semicrystalline polymers (HDPE, PEG10000 and Pluronic F-127), that sequential transcrystallinity is the predominant mechanism of banded spherulite formation, heterogeneously nucleated on intermittent self-shear-oriented amorphous layers excluded during the crystals’ growth. It is hereby demonstrated that a transcrystalline layer can be nucleated on amorphous self-shear-oriented polymer chains in the melt, by a local melt flow in the bulk or in contact with any interface—even in contact with the interface with air, e.g., in contact with an entrapped air bubble or at the edges of the sample—or nucleated following the multiple directions and orientations induced by a turbulent flow. The bilateral excessive local exclusion of amorphous non-crystallizable material, following a short period of initial non-banded growth, is found to be the source of dislocations leading to spirally banded spherulites, through the transcrystalline layers’ nucleation thereon. The present research reveals and demonstrates the sequential transcrystalline morphology of banded spherulites and the mechanism of its formation, which may lead to new insights in the understanding and design of polymer processing for specific applications. Full article