Search Results (123)

This study explored the optimization of green hydrogen production via seawater electrolysis powered by a hybrid photovoltaic (PV)-wind system in KwaZulu-Natal, South Africa. A Box–Behnken Design (BBD), adapted from Response Surface Methodology (RSM), was utilized to address the synergistic effect of key operational factors on the integration of renewable energy for green hydrogen production and its economic viability. Addressing critical gaps in renewable energy integration, the research evaluated the feasibility of direct seawater electrolysis and hybrid renewable systems, alongside their techno-economic viability, to support South Africa’s transition from a coal-dependent energy system. Key variables, including electrolyzer efficiency, wind and PV capacity, and financial parameters, were analyzed to optimize performance metrics such as the Levelized Cost of Hydrogen (LCOH), Net Present Cost (NPC), and annual hydrogen production. At 95% confidence level with regression coefficient (R² > 0.99) and statistical significance (p < 0.05), optimal conditions of electricity efficiency of 95%, a wind-turbine capacity of 4960 kW, a capital investment of $40,001, operational costs of $40,000 per year, a project lifetime of 29 years, a nominal discount rate of 8.9%, and a generic PV capacity of 29 kW resulted in a predictive LCOH of 0.124$/kg H₂ with a yearly production of 355,071 kg. Within the scope of this study, with the goal of minimizing the cost of production, the lowest LCOH observed can be attributed to the architecture of the power ratios (Wind/PV cells) at high energy efficiency (95%) without the cost of desalination of the seawater, energy storage and transportation. Electrolyzer efficiency emerged as the most influential factor, while financial parameters significantly affected the cost-related responses. The findings underscore the technical and economic viability of hybrid renewable-powered seawater electrolysis as a sustainable pathway for South Africa’s transition away from coal-based energy systems. Full article

This study evaluates the techno-economic feasibility of integrating wind power with hydrogen-based storage to decarbonize the Raglan Mine in northern Canada. Using HOMER simulations with real 2021 operational data, six progressive scenarios were modeled, ranging from partial substitution of diesel generators to complete site-wide electrification, including heating, transport, and mining equipment. Results show that complete decarbonization (Scenario 6) is technically achievable and could avoid up to 143,000 tCO₂eq annually (~2.15 Mt over 15 years), but remains economically prohibitive under current technology costs. In contrast, Scenario 2 Case 2, which combines solid oxide fuel cells with thermal charge controllers, emerges as the most viable near-term pathway, avoiding ~61,000 tCO₂eq annually (~0.91 Mt over 15 years) while achieving improved return on investment. A qualitative multi-criteria framework highlights this configuration as the best trade-off between technical feasibility, environmental performance, and economic viability. At the same time, complete decarbonization remains a longer-term target contingent on cost reductions and policy support. Overall, the findings provide clear evidence that hydrogen storage, when coupled with wind power, can deliver substantial and measurable decarbonization benefits for Arctic mining operations. Full article

Hydrogen is increasingly recognized as a clean energy vector and storage medium, yet its viability and strategic role in the Western Balkans remain underexplored. This study provides the first comprehensive techno-economic, environmental, and strategic evaluation of hydrogen production pathways in Albania. Results show clear trade-offs across options. The levelized cost of hydrogen (LCOH) is estimated at 8.76 €/kg H₂ for grid-connected, 7.75 €/kg H₂ for solar, and 7.66 €/kg H₂ for wind electrolysis—values above EU averages and reliant on lower electricity costs and efficiency gains. In contrast, fossil-based hydrogen via steam methane reforming (SMR) is cheaper at 3.45 €/kg H₂, rising to 4.74 €/kg H₂ with carbon capture and storage (CCS). Environmentally, Life Cycle Assessment (LCA) results show much lower Global Warming Potential (<1 kg CO₂-eq/kg H₂) for renewables compared with ~10.39 kg CO₂-eq/kg H₂ for SMR, reduced to 3.19 kg CO₂-eq/kg H₂ with CCS. However, grid electrolysis dominated by hydropower entails high water-scarcity impacts, highlighting resource trade-offs. Strategically, Albania’s growing solar and wind projects (electricity prices of 24.89–44.88 €/MWh), coupled with existing gas infrastructure and EU integration, provide strong potential. While regulatory gaps and limited expertise remain challenges, competition from solar-plus-storage, regional rivals, and dependence on external financing pose additional risks. In the near term, a transitional phase using SMR + CCS could leverage Albania’s gas assets to scale hydrogen production while renewables mature. Overall, Albania’s hydrogen future hinges on targeted investments, supportive policies, and capacity building aligned with EU Green Deal objectives, with solar-powered electrolysis offering the potential to deliver environmentally sustainable green hydrogen at costs below 5.7 €/kg H₂. Full article

Achieving decarbonization targets in the aviation sector requires transformative approaches to sustainable aviation fuel (SAF) production. In this pursuit, feedstock innovation has emerged as a critical challenge. This research uses the U.S. SAF Grand Challenge as a case study, focusing on its feedstock innovation workstream, to investigate how Industry 4.0 technologies can fulfill that workstream’s objectives. An integrative literature review, drawing on academic, industry, and policy sources, is used to evaluate the Technology Readiness Levels (TRLs) of Industry 4.0 technology applications across the SAF biomass supply chain. The analysis identifies several key technologies as essential for improving yield prediction, optimizing resource allocation, and linking stochastic models to techno-economic analyses (TEAs): IoT-enabled sensor networks, probabilistic/precision forecasting, and automated quality monitoring. Results reveal an uneven maturity landscape, with some applications demonstrating near-commercial readiness, while others remain in early research or pilot stages, particularly in areas such as logistics, interoperability, and forecasting. The study contributes a structured TRL-based assessment that not only maps maturity but also highlights critical gaps and corresponding policy implications, including data governance, standardization frameworks, and cross-sector collaboration. By aligning digital innovation pathways with SAF deployment priorities, the findings offer both theoretical insights and practical guidance for advancing sustainable aviation fuel adoption and accelerating progress toward net-zero aviation. Full article

Developing a robust Fenton-like catalyst through a feasible method is a significant challenge and is crucial for sustainability in wastewater treatment. Herein, we report a novel dual-phase H₂O₂ activation for ^•OH generation via both heterogeneous surface-mediated reactions and homogeneous radical propagation pathways. Mechanistic investigations revealed that the surface Fe²⁺/Fe³⁺ redox cycle was the primary driver of catalysis at pH 5. Notably, the catalyst produced fewer secondary pollutants than Fenton reactions and was effective in treating pollutants with high concentrations. The oxidative performance of the PAS-ISe was comparable to that of commercial FeSO₄·7H₂O in terms of chemical oxygen demand (COD) removal efficiency and reaction kinetics. Besides, the utility of the catalyst was 2-75-fold greater than that of state-of-the-art Fenton or photo-Fenton-like catalysts. A detailed techno-economic analysis confirmed the feasibility of this strategy and significant cost advantages over existing heterogeneous catalyst synthesis methods. This study concurrently proposes a low-cost approach to valorizing hazardous sludge and effectively treating industrial wastewater, which may support circular economic principles. Full article

Methane pyrolysis produces hydrogen (H₂) with solid carbon black as a co-product, eliminating direct CO₂ emissions and enabling a low-carbon supply when combined with renewable or low-carbon heat sources. In this study, we propose a hybrid geothermal pyrolysis configuration in which an enhanced geothermal system (EGS) provides base-load preheating and isothermal holding, while either electrical or solar–thermal input supplies the final temperature rise to the catalytic set-point. The work addresses four main objectives: (i) integrating field-scale geothermal operating envelopes to define heat-integration targets and duty splits; (ii) assessing scalability through high-pressure reactor design, thermal management, and carbon separation strategies that preserve co-product value; (iii) developing a techno-economic analysis (TEA) framework that lists CAPEX and OPEX, incorporates carbon pricing and credits, and evaluates dual-product economics for hydrogen and carbon black; and (iv) reorganizing state-of-the-art advances chronologically, linking molten media demonstrations, catalyst development, and integration studies. The process synthesis shows that allocating geothermal heat to the largest heat-capacity streams (feed, recycle, and melt/salt hold) reduces electric top-up demand and stabilizes reactor operation, thereby mitigating coking, sintering, and broad particle size distributions. High-pressure operation improves the hydrogen yield and equipment compactness, but it also requires corrosion-resistant materials and careful thermal-stress management. The TEA indicates that the levelized cost of hydrogen is primarily influenced by two factors: (a) electric duty and the carbon intensity of power, and (b) the achievable price and specifications of the carbon co-product. Secondary drivers include the methane price, geothermal capacity factor, and overall conversion and selectivity. Overall, geothermal-assisted methane pyrolysis emerges as a practical pathway to turquoise hydrogen, if the carbon quality is maintained and heat integration is optimized. The study offers design principles and reporting guidelines intended to accelerate pilot-scale deployment. Full article

The development of algal bioplastics offers a promising pathway toward sustainable materials that can mitigate reliance on fossil fuel-derived plastics. This article reviews recent advances in algal cultivation, strain optimization, biopolymer extraction, and processing technologies, alongside techno-economic and life cycle assessments. Special emphasis is placed on integrated biorefinery models, innovative processing techniques, and the role of government–industry–academia partnerships in accelerating commercialization. The analysis incorporates both demonstrated algal systems and theoretical applications derived from established microbial processes, reflecting the emerging nature of this field. The environmental advantages, market readiness, and scalability challenges of algal bioplastics are critically evaluated, with reference to peer-reviewed studies and industrial pilot projects. The analysis underscores that while technical feasibility has been demonstrated, economic viability and large-scale adoption depend on optimizing yield, reducing production costs, and fostering collaborative frameworks. Future research priorities include enhancing strain performance via AI-enabled screening, expanding product valorization streams, and aligning regulatory standards to support global market integration. Full article

The rapid rise in atmospheric CO₂ concentrations has intensified the need for scalable, sustainable, and economically viable carbon sequestration technologies. This study introduces a cost-effective CaO/Ca(OH)₂-based mineralization process that not only enables efficient CO₂ removal but also allows the simultaneous recovery of high-purity calcite nanoparticles as value-added products. The process involves hydrating CaO, followed by controlled carbonation under optimized CO₂ flow rates, temperature conditions, and and additive use, yielding nanocrystalline calcite with an average particle size of approximately 100 nm. Comprehensive characterization using X-ray diffraction, transmission electron microscopy, and energy-dispersive X-ray spectroscopy confirmed a polycrystalline structure with exceptional chemical purity (99.9%) and rhombohedral morphology. Techno-economic analysis further demonstrated that coupling CO₂ sequestration with nanoparticle production can markedly improve profitability, particularly when utilizing CaO/Ca(OH)₂-rich industrial residues such as steel slags or lime sludge as feedstock. This hybrid, multi-revenue strategy—integrating carbon credits, nanoparticle sales, and waste valorization—offers a scalable pathway aligned with circular economy principles, enhancing both environmental and economic performance. Moreover, the proposed system can be applied to CO₂-emitting plants and facilities, enabling not only effective carbon dioxide removal and the generation of carbon credits, but also the production of calcite nanoparticles for diverse applications in agriculture, manufacturing, and environmental remediation. These findings highlight the potential of CaO/Ca(OH)₂-based mineralization to evolve from a carbon management technology into a platform for advanced materials manufacturing, thereby contributing to global decarbonization efforts. Full article

This research presents Geographic Information System (GIS) mapping and development of biomass for combined heat and power (CHP) generation in Nigeria. It includes crop and forest classification, thermodynamic, and exergo-economic analyses using ArcGIS, Engineering Equation Solver, and Microsoft Excel. Syngas generated from biomass residues powered an integrated CHP system combining a gas turbine (GT), dual steam turbine (DST), and a cascade organic Rankine cycle (CORC) plant. The net power output of the integrated system stood at 2911 MW, with a major contribution from the gas turbine cycle (GTC) unit. The system had a total exergy destruction of 6480 MW, mainly in the combustion chamber (2143 MW) and HP-HRSG (1660 MW), and produced 3370.41 MW of heat, with a flue gas exit temperature of 74 °C. The plant’s energy and exergy efficiencies were 87.16% and 50.30%, respectively. The BCHP system showed good economic and environmental performance, with an annualized life cycle cost of USD 93.4 million, unit cost of energy of 0.0076 USD/kWh kWh, and a 7.5-year break-even. The emissions and impact factors align with those of similar existing plants. It demonstrates that biomass residue can significantly support Nigeria’s energy needs and contribute to clean energy goals under the Paris Agreement and UN-SDGs. This work suggests a pathway to tackle energy insecurity, inform policymakers on biomass-to-energy, and serve as a foundation for future techno-economic–environmental assessment of biomass residues across suitable locations in Nigeria. Full article

Microbial electrosynthesis (MES) has emerged as a promising bio-electrochemical technology for sustainable CO₂ conversion into valuable organic compounds since it uses living electroactive microbes to directly convert CO₂ into value-added products. This review synthesizes advancements in MES from 2010 to 2025, focusing on the electrode materials, microbial communities, reactor engineering, performance trends, techno-economic evaluations, and future challenges, especially on the results reported between 2020 and 2025, thus highlighting that MES technology is now a technology to be reckoned with in the spectrum of biofuel technology production. While the current productivity and scalability of microbial electrochemical systems (MESs) remain limited compared to conventional CO₂ conversion technologies, MES offers distinct advantages, including process simplicity, as it operates under ambient conditions without the need for high pressures or temperatures; modularity, allowing reactors to be stacked or scaled incrementally to match varying throughput requirements; and seamless integration with circular economy strategies, enabling the direct valorization of waste streams, wastewater, or renewable electricity into valuable multi-carbon products. These features position MES as a promising platform for sustainable and adaptable CO₂ utilization, particularly in decentralized or resource-constrained settings. Recent innovations in electrode materials, such as conductive polymers and metal–organic frameworks, have enhanced electron transfer efficiency and microbial attachment, leading to improved MES performance. The development of diverse microbial consortia has expanded the range of products achievable through MES, with studies highlighting the importance of microbial interactions and metabolic pathways in product formation. Advancements in reactor design, including continuous-flow systems and membrane-less configurations, have addressed scalability issues, enhancing mass transfer and system stability. Performance metrics, such as the current densities and product yields, have improved due to exceptionally high product selectivity and surface-area-normalized production compared to abiotic systems, demonstrating the potential of MES for industrial applications. Techno-economic analyses indicate that while MES offers promising economic prospects, challenges related to cost-effective electrode materials and system integration remain. Future research should focus on optimizing microbial communities, developing advanced electrode materials, and designing scalable reactors to overcome the existing limitations. Addressing these challenges will be crucial for the commercialization of MES as a viable technology for sustainable chemical production. Microbial electrosynthesis (MES) offers a novel route to biofuels by directly converting CO₂ and renewable electricity into energy carriers, bypassing the costly biomass feedstocks required in conventional pathways. With advances in electrode materials, reactor engineering, and microbial performance, MES could achieve cost-competitive, carbon-neutral fuels, positioning it as a critical complement to future biofuel technologies. Full article

Non-thermal technologies (NTTs) such as ultrasound (US), pulsed electric fields (PEF), high-pressure processing (HPP), cold plasma (CP), and pulsed light (PL) are emerging as versatile tools in food fermentation, offering microbial control and process enhancement without the detrimental heat effects of conventional methods. Operating at ambient low temperatures, these techniques preserve heat-sensitive compounds, modulate microbial activity, and improve mass transfer, enabling both quality retention and functional enrichment. Recent studies highlight their potential to stimulate metabolic pathways and enhance the release of bioactive compounds, opening new opportunities for fermented food production. The bibliometric analysis of the recent literature further reveals a growing interest in NTT applications in fermentation, with HPP and PEF showing the highest industrial maturity. Each technology exhibits distinct mechanisms and optimal niches across upstream, midstream, and downstream stages: HPP for uniform volumetric treatment, US for fermentation intensification, CP for surface-selective oxidative chemistry, PEF for membrane permeability control, and PL for rapid, residue-free decontamination. While the degree of industrial readiness varies, critical barriers such as scale-up limitations, high capital costs, energy distribution uniformity, process standardization, and techno-economic feasibility remain to be overcome. Beyond technical aspects, the successful commercialization of NTTs will also depend on addressing regulatory approval pathways, ensuring consumer trust and acceptance, and demonstrating their contribution to sustainability goals through lower energy use, reduced food waste, and environmentally responsible processing. Strategic, stand-alone, or hybrid applications of NTTs can therefore act not only as technological alternatives but also as enablers of a more sustainable, consumer-centered, and innovation-driven food system. Full article

Spent coffee grounds (SCGs), a globally abundant by-product of the coffee industry, represent a significant source of lignocellulosic biomass with considerable valorization potential. Rich in organic compounds, lipids, and antioxidants, SCGs are increasingly recognized as a sustainable feedstock for energy, materials, and environmental applications within a circular bioeconomy framework. This review critically examines recent advances in SCG valorization via thermochemical, biochemical, and material-based pathways. The review focuses on the conversion of SCGs into biofuels (biodiesel, bioethanol, biogas, and bio-oil), activated carbon for water and air purification, biodegradable polymers, and soil-enhancing amendments. Comparative analyses of process conditions, product yields, and techno-economic feasibility are provided through summarized tables. Although laboratory-scale studies demonstrate promising outcomes, challenges persist in terms of process scalability, environmental impacts, feedstock variability, and lack of regulatory standardization. Furthermore, comprehensive life cycle assessments and policy integration remain underdeveloped. By merging all findings, this review identifies key knowledge gaps and outlines strategic directions for future research, including the development of integrated valorization platforms, hybrid conversion systems, and industrial-scale implementation. The findings support the role of SCG valorization in advancing sustainable resource management and contribute directly to the achievement of multiple Sustainable Development Goals. Full article

Spent coffee grounds (SCG) constitute a significant organic waste stream with considerable potential for bioenergy recovery. This review critically examines the viability of anaerobic digestion (AD) as a sustainable valorization pathway for SCG, addressing both technical and environmental challenges. Due to their elevated lignin levels, lipid content, and inhibitory substances, SCG exhibit strong recalcitrance that limits their direct digestibility in anaerobic systems. Therefore, a range of pretreatment methods, including oil extraction, alkaline hydrolysis, thermo-alkaline processes, oxidative treatments, and hydrothermal techniques, are evaluated for their effectiveness in enhancing biodegradability and methane yields. Co-digestion with nutrient-rich substrates is explored as a strategy to improve process stability, mitigate inhibitory effects, and optimize nutrient balance. Furthermore, techno-economic and life cycle assessments underscore the feasibility of SCG-based AD compared to conventional waste management practices. The integration of SCG digestion into biorefinery models offers a promising approach to energy recovery, resource efficiency, and waste minimization within a circular bioeconomy framework. This review highlights the need for continued optimization and scale-up to fully harness the potential of SCG in renewable energy systems. Full article

Biomass pyrolysis is a thermochemical process that breaks down organic matter in the absence of oxygen, offering a sustainable route for converting biomass into bio-oil, biochar, and syngas. This review provides a comprehensive overview of pyrolysis, focusing on its fundamental principles, modes, and its applications across different industries. It covers major pyrolysis types and explores the reactors used in these processes and how key parameters, such as temperature, heating rate, and residence time, impact the distribution and quality of pyrolysis products. Special attention is given to bio-oil upgrading methods, including catalytic and non-catalytic processes, and how they affect fuel quality. The study also presents techno-economic assessments of various pathways, identifying cost-effective configurations like pyrolysis combined with hydrotreatment and heat integration. Despite encouraging advancements, scaling up bio-oil technologies continues to face significant challenges, primarily due to cost competitiveness and variability in feedstock supply. This review emphasizes the critical need for continued innovation in reactor design, catalyst efficiency, and integrated process optimization, alongside supportive policy frameworks and strategic investments to accelerate commercial deployment. Finally, this review aims to help researchers, engineers, and policymakers work together to advance pyrolysis technology as a practical solution for producing low-carbon fuels and chemicals. Full article

To address the high fossil energy dependency and the low-value utilization of stillage (WDGS) in conventional cassava-based ethanol production—factors that increase greenhouse gas emissions and limit overall sustainability—this study develops an integrated ethanol–biogas–CHP system that valorizes stillage and enhances energy recovery. Three process scenarios were designed and evaluated through life cycle assessment (LCA) and techno-economic analysis: Case-I (WDGS dried and sold as animal feed), Case-II (stillage anaerobically digested for biogas used for heat), and Case-III (biogas further utilized in a combined heat and power system). Process simulation was conducted in Aspen Plus V11, while environmental impacts were quantified with the CML 2001 methodology under a cradle-to-gate boundary across six categories, including global warming potential (GWP) and abiotic depletion potential (ADP). Results show that Case-III achieves the highest environmental and economic performance, with a net GWP of −1515.05 kg CO₂-eq/ton ethanol and the greatest profit of 396.80 USD/ton of ethanol, attributed to internal energy self-sufficiency and surplus electricity generation. Sensitivity analysis further confirms Case-III’s robustness under variations in transportation distance and electricity demand. Overall, valorizing cassava stillage through biogas–CHP integration significantly improves the sustainability of ethanol production, offering a practical pathway toward low-carbon bioenergy with potential for negative emissions. This study fills a gap in previous life cycle research by jointly assessing WDGS utilization pathways with techno-economic evaluation, providing actionable insights for carbon-neutral bioenergy policies in cassava-producing regions. Certain limitations, such as software version and data accessibility, remain to be addressed in future work. Full article