Search Results (12)

Ultra-thin overlays (UTOL) are a standard highway pre-maintenance method used to improve the road surface performance of asphalt pavements and to repair minor rutting and cracking. However, the thin thickness makes it very sensitive to external changes, which increases its wear and shortens its life. So, this paper aims to prepare a durable and skid-resistance asphalt ultra-thin overlay using epoxy asphalt (EA) and steel slag. First, the physical properties of EA were characterized by penetration, softening point, flexibility, and kinematic viscosity tests. The dynamic shear rheometer (DSR) test characterizes EA’s rheological properties. Differential Scanning Calorimetry (DSC), kinematic viscosity, and Fourier transform infrared spectroscopy (FTIR) characterized the EA’s curing process. Finally, the pavement performance of an epoxy ultra-thin overlay (EUTOL) prepared with EA and steel slag was tested. The results show that the epoxy resin particles increase with the increase in epoxy resin dosage, and at 40%, its epoxy particles are uniformly distributed with the most significant area share. With the addition of epoxy resin, the needle penetration of EA decreases and then increases, the flexibility decreases at a slower rate, and the softening point rises significantly. Moreover, the growth of the elastic component in EA significantly improved the high-temperature viscoelastic properties. Considering its physical and rheological properties, the optimal doping amount of 40% was selected. By analyzing the curing behavior of EA (optimum dosage), the combination temperature of EA is 150 °C, which meets the needs of mixing and paving asphalt mixtures. After 12 h of maintenance at 120 °C, its reaction is sufficient. The skid-resistance durability, high-temperature, low-temperature, water stability, and fatigue resistance of UTOL can be effectively improved using steel slag coarse aggregate. Full article

Due to the issue of weakened adhesion between ultra-thin surface overlays, higher demands have been placed on bonding layer materials in practical engineering. This study proposed a method for preparing a one-component waterborne epoxy resin-modified emulsified asphalt (OWEEA) and explored the impact of different ratios on its performance. The basic physical and mechanical properties of the OWEEA, as well as its rheological characteristics, were investigated through penetration tests, softening point tests, ductility tests, tensile tests, and dynamic shear rheological tests. Pull-out tests and shear tests considering different substrates were used to evaluate the interfacial bonding performance of the OWEEA as a bonding layer material, and comparative analysis was conducted with conventional waterborne epoxy resin-modified emulsified asphalt. Based on microscopic testing and analysis, the laws of physical and chemical changes and secondary curing characteristics of the one-component waterborne epoxy emulsion (OWE) during the modification of emulsified asphalt were elucidated. The results indicated that the OWE prepared in this study significantly enhanced the tensile strength and bonding properties of emulsified asphalt. The results showed that the tensile strength, bonding strength, and shear strength of the OWEEA increased from 0.15 MPa, 0.36 MPa, and 0.35 MPa to 0.55 MPa, 1.29 MPa, and 2.01 MPa, respectively. The modification effect of the OWEEA surpassed that of conventional waterborne epoxy emulsion, albeit with a certain reduction in elongation at break, reduced from 1551% to 98%. Furthermore, the OWEEA showed a distinct secondary curing phenomenon. The results of the SEM tests showed that high temperatures accelerated the formation of the crosslinked network structure of OWE, promoting its integration with emulsified asphalt and resulting in a more uniform and dense structure, significantly enhancing bonding strength in a short period. In the actual road construction process, laying hot-mix asphalt mixtures on the bonding layer can further enhance its curing effect and improve its bonding performance. Full article

Ultra-thin asphalt overlay, which is considered one of the main pavement maintenance strategies, has been widely used to maintain and restore pavements. However, the structural properties of traditional ultra-thin overlay materials, such as anti-friction and anti-cracking pavement surfaces, do not last longer under the climate change and traffic loading conditions. This paper introduces an innovative design of ultra-thin asphalt overlays with high viscosity and high elasticity, which provide not only a long service life of anti-resistance and anti-cracking performance, but also lower traffic noise and smoother riding quality. The process of designing such ultra-thin lift overlays involves multi-objective optimization of the overlay’s structural and functional performances, including the quality and quantity of asphalt additives, gradation of coarse aggregates and materials’ engineering, and cohesive and adhesive properties of asphalt overlays. During the lab tests prepared for this study, the compound-modified asphalt was prepared by modifying base asphalt with the high viscosity and high elasticity modifier. The gradation design was performed to improve coarse aggregate voids’ filling and the density of the mixture, and the trackless tack coat emulsified asphalt was used as an adhesive layer material. Laboratory tests were conducted to evaluate the performance of the asphalt mixture and bonding effect of trackless tack coat emulsified asphalt. Results showed that the high viscosity and elasticity ultra-thin overlay exhibited excellent performance in terms of skid resistance and noise reduction. The interlocking effect of the coarse aggregate skeleton and the optimal asphalt film contribute to the resilient and durable properties of an ultra-thin asphalt overlay. Full article

Asphalt pavements inevitably deteriorate over time, requiring frequent maintenance work to ensure the proper serviceability of the road network. Small interventions, such as resurfacing for pavement preservation, are preferable to reconstruction at the end of roads’ in-service lives as they limit environmental- and economic-related impacts. Thin asphalt overlay (TAO) mixture represents a suitable maintenance solution to restore the functional properties of road surfaces. Due to the increasing awareness of the depletion of non-renewable resources and the importance of promoting the circular economy, this study evaluated the possibility of using fully recycled TAO mixes by investigating their volumetric and mechanical properties. Two eco-friendly TAO mixes were designed using recycled aggregates from reclaimed asphalt pavements, a municipal solid waste incinerator, and steel slags in order to meet EN 13108-2 requirements. The TAO mixes differed in regard to the type of bituminous binder (neat/SBS-modified bitumens) and fibres (natural/synthetic) employed. The preliminary results demonstrated that the presence of recycled aggregates did not negatively affect the workability and the mechanical performances of the two sustainable mixtures in terms of stiffness, tensile resistance, rutting and moisture susceptibility. Of these, the TAO mix with neat bitumen and synthetic fibres showed enhanced mechanical performance highlighting the structural effects of the used fibres. Full article

Ultra-thin wearing course (UTWC) as an asphalt overlay is widely used in pavement maintenance for extending pavement service life. Researchers focused on improving and evaluating its performance, yet few researchers compare the performance of typical UTWCs. Moreover, some traditional asphalt mixture tests are improper for UTWC due to the thicknesses of UTWC, which is thinner than the traditional asphalt overlay. This study further evaluated the advantages and disadvantages of typical UTWCs. A series of tests were conducted to compare the comprehensive performance of three typical UWTC products, including SMA-10, Novachip-B, and GT-10. Moreover, this study improved the rutting test to evaluate its rutting performance more accurately. Rutting specimens of 20 mm thick and 50 mm thick composite specimens (20 mm UTWC + 30 mm Portland cement concrete slabs) were prepared. Two types of PCC slabs were used, including unprocessed PCC slabs and PCC slabs with preset cracks. The test results showed that Novachip-B showed the best water stability and weakest raveling resistance, while GT-10 showed the best fatigue and anti-skid performance. The rutting performance of UTWCs was reduced because of the influence of preset cracks. The rutting depth of GT-10 was only 60–90% of that of others, showing the comprehensive performance of GT-10 was better than that of others. These results provide a significant reference for the research and application of UTWC. Full article

Very thin asphalt overlays (VTAOs) have been widely used as a cost-effective preventive maintenance measure in various countries. However, because of the complex combinations of aggregate gradations and asphalt materials, the selection of VTAOs is an unsolved problem that is extremely important for pavement management authorities. Therefore, this study proposed a comprehensive evaluation method for VTAOs based on the analytic hierarchy process (AHP) and technique for order of preference by similarity to ideal solution (TOPSIS). Three VTAO mixtures comprising different aggregate gradations (stone mastic asphalt (SMA), open-graded friction course (OGFC), and asphalt concrete (AC)) and different asphalt materials (organic silicon (OS) and styrene-butadiene-styrene (SBS)) were investigated and preliminarily compared in the laboratory. Subsequently, four road performance indicators (pavement condition indicator, British pendulum number, texture depth, and international roughness index) were selected as the evaluation indices, and their weights were calculated using the AHP according to the questionnaires collected from specialists. Finally, the field test data of the road performance indicators with scale confusion were handled using TOPSIS, and the closeness was considered as the final evaluation criterion. The results indicated that the mixture of AC and SBS exhibited the best performance among the three investigated mixtures. Categorizing the evaluation indicators into two aspects—the strength aspect and the structural aspect—it is found that the strength aspect of a VTAO is mainly affected by the asphalt materials, whereas the structural aspect of a VTAO is mainly affected by the aggregate gradation. This study provides a practical method for evaluating the road performance of VTAO with diverse measurement indices, as well as a quantitative scope for the impacts of the aggregate gradation and asphalt materials on the road performance. Full article

In order to produce a high-viscosity asphalt and mixtures that can be used for ultra-thin overlays, high contents of Styrene–butadiene–styrene (SBS, 5%, 6%, 7%), styrene butadiene rubber (SBR, 1%, 2%, 3%) and micro carbon fiber (MCF, 0.8%) were used to modify conventional asphalt to prepare high-viscosity modified asphalt suitable for this purpose. The performance of the modified asphalts was evaluated by conventional index, kinematic viscosity, dynamic shear rheological test (DSR), multiple stress creep recovery test (MSCR), and bending beam rheometer test (BBR). The road performance of the modified asphalt mixtures was evaluated by high-temperature rutting, low-temperature bending, freeze-thaw splitting, fatigue, speckle, anti-skid, and water seepage tests. The results show that increasing the content of SBS can improve the high-temperature deformation resistance, low-temperature failure strain, kinematic viscosity, and viscosity toughness of modified asphalt, and the optimum content of SBS was 6%. SBR can improve the high-temperature performance, kinematic viscosity, and water damage resistance of modified asphalt, and the optimum dosage was 2%. Compared with 5% SBS-modified asphalt mixture, the dynamic stability, low-temperature failure strain, and freeze-thaw splitting strength ratio of 6% SBS + 0.8% MCF composite-modified asphalt mixture were increased by 48.7%, 24.7%, and 5.2% respectively. Compared with the 5% SBS-modified asphalt, the same characteristics of the 2% SBR + 5% SBS + 0.8% MCF composite-modified asphalt increased by 127.1%, 13.5%, and 5.5%, respectively. Compared with 5% SBS-modified asphalt, the fatigue performance of 6% SBS + 0.8% MCF-modified asphalt was improved by 32.2%. The kinematic viscosity of 6% SBS + 0.8% MCF and 5% SBS + 0.8% MCF + 2% SBR modified asphalt met the performance requirements of high-viscosity asphalt and had excellent road performance. It can be applied to ultra-thin overlays to optimize its adhesion with the original pavement. Full article

In order to produce high-viscosity and high-toughness asphalt for ultra-thin overlays, the conventional asphalt cement was modified with high-content SBS and micro carbon fiber (MCF). The performances of the modified asphalt were studied by tests of penetration, softening point, ductility, kinematic viscosity, multiple stress creep recovery (MSCR), and by dynamic shear rheometer (DSR) and bending beam rheometer (BBR). Mixture properties were studied by tests of rutting, low-temperature bending, freeze–thaw splitting, four-point bending fatigue and dynamic modulus. The results reflect that the addition of MCF could enormously improve the high- and low-temperature properties, increase the viscosity of asphalt, and improve the toughness of asphalt. When SBS content was 6%, with the increase of MCF content, G*/sin δ and R values first increased and then decreased, and the J_nr value first decreased and then increased. When MCF content was 0.8%, the overall performance was best. Adding MCF into an asphalt mixture or increasing the content of SBS improved the rutting resistance, low-temperature crack resistance, water stability, and fatigue performance of the asphalt mixture. At the same temperature and frequency, there was little difference in phase angle between the 6%SBS + 0.8%MCF and 5%SBS + 0.0%MCF modified asphalt mixtures, and the dynamic modulus was slightly higher over the whole range. It can be concluded that the addition of SBS and MCF can enormously enhance the viscosity and toughness of asphalt. The viscosity of the 6%SBS + 0.8%MCF modified asphalt met the performance requirements of high-viscosity asphalt. When used for ultra-thin overlays, it had great road service performance and met the application requirements. Full article

The defects of poor workability and inadequate pavement performance of the ultra-thin asphalt overlay limited its application in the preventive maintenance of pavements. In this study, a high-workability ultra-thin (HWU) asphalt overlay scheme was proposed. A high-strength-modified asphalt binder and an optimized HWU-10 gradation were used to prepare the HWU asphalt mixture and explore its laboratory performance. Furthermore, the HWU asphalt mixture was used for the test road paving. Based on the field performance test results before and after the test road for one year of traffic operation, the application performance of the HWU asphalt mixture and styrene-butadiene-styrene (SBS)-modified asphalt mixture was compared and analyzed. The results showed that the HWU asphalt mixture possessed satisfactory laboratory pavement performance, and its high-temperature stability and moisture damage resistance were better than those of the SBS-modified asphalt mixture. The asphalt mixture prepared using HWU-10 gradation was easily compacted and showed good workability. After one year of operation, all field performance of the ultra-thin overlay paved with HWU asphalt mixture met the specification requirements, but its flatness and skid resistance decreased. It is worth mentioning that the HWU asphalt mixture was significantly better than the SBS-modified asphalt mixture in terms of performance degradation resistance and rutting resistance. The studies to enhance the road intersection pavement performance and ensure the homogeneous dispersion of polyester fibers in the asphalt mixture will be considered in the future. Full article

To address the severe distresses of asphalt pavement, a new type of pavement maintenance treatment, porous ultra-thin overlay (PUTO) with small particle size was proposed. The PUTO has a thickness of 1.5–2.5 cm and a large void ratio of 18–25%. As a newly asphalt mixture, the structure characteristics differ from poor traditional pavement. Therefore, it is necessary to investigate the fabrication schemes in laboratory and on-site, respectively. In this study, the optimal fabrication schemes, including compaction temperature and number of blows of PUTO were determined based on Cantabro test and volumetric parameters. Then, the corresponding relationship between laboratory and on-site compaction work was then established based on the energy equivalent principle. On this basis, the numbers of on-site rolling passes and the combination method were calculated. The results show that increased compaction temperature and number of blows reduce the height and enhance the compaction of the Marshall sample. With the same temperature and number of blows, the raveling resistance of coarse gradation, Pavement Asphalt Concrete-1 (PAC-1) is better than that of fine gradation, Pavement Asphalt Concrete-2 (PAC-2), and the increased asphalt viscosity significantly improves the raveling resistance of the asphalt mixture. To ensure the scattering resistance and volumetric characteristic, the initial compaction temperature of the PAC-1 and PAC-2 should not be lower than 150 °C and 165 °C, respectively. Then, the laboratory compaction work and on-site compaction work were calculated and converted based on the principle of energy equivalence. Consequently, the on-site compaction combination of rolling machines for four asphalt mixtures was determined. According to the volumetric parameters, the paving test section proved that the construction temperature and the on-site rolling combination determined by laboratory tests are reasonable, and ultra-thin overlay has good structural stability, drainage, and skid resistance. Full article

Generally, various kinds of cracks are the main type of distresses during the service period of asphalt pavements. To save maintenance costs and improve the crack resistance of asphalt pavements effectively, this paper presents a unique design method for the material composition of small particle-size (SPS) asphalt mixture for controlling cracks in asphalt pavement. First, Stone Mastic Asphalt (SMA)-II was designed as a basic gradation according to the A.N. Talbot curve and SMA-II-1, SMA-II-2 and SMA-II-3 were designed according to the Superpave mix design method, the Bailey method and the Particle interference theory, respectively. Second, based on Marshall test results, the optimal fiber content and optimal asphalt content of three gradations were determined. Then, the influence of the passing rate of 1.18-mm sieve and 0.075-mm sieve on the air voids of SMA-II and the influence of the filler-asphalt ratio on the performance of SMA-II were investigated, and an appropriate range of filler-asphalt ratio was obtained. Finally, a high-temperature performance test, a water stability test, and a skid resistance test demonstrate that the overall performance of SMA-II can satisfy the specifications. A low-temperature bend test and analysis of bending strain energy density show that SMA-II with a crumb rubber modifier and a polymer fiber has better crack resistance performance than SMA-I (SBS-modified mixture). Life-cycle cost analysis shows the economic advantage of SPS asphalt thin overlays over traditional AC-13 thin overlays. Full article

Thin asphalt concrete overlays are a maintenance technique that mainly restore the functional properties of pavements. One of the main issues in thin overlays is reflective cracking that can cause early deterioration and reduce their service life. For this reason, the purpose of this investigation is to evaluate the effect of material selection on cracking performance of asphalt concrete mixtures for thin overlays. In particular, this paper evaluates the role of aggregate skeleton gradation. The study of the effect of aggregate gradation was divided into two stages: (1) fine fraction content and (2) maximum nominal aggregate size. Based on this, up to seven asphalt mixture gradations were designed and evaluated through the Fénix test at different test temperatures. The results showed a significant correlation between the fine fraction content, and maximum nominal aggregate size, and the cracking performance of the asphalt concrete mixtures. Mixtures manufactured with a low content of fine aggregates, as well as small nominal maximum size, experienced a further improvement of their toughness. These results reflected the importance of considering not only the effect of asphalt binder and environmental conditions but also aggregate gradation in the design of asphalt concrete mixtures in order to achieve a desirable cracking performance. Full article