Cutter edge temperature in milling is an important factor to cutter life. With high cutting speed and feedrate, the cutting efficiency is high; however, the cutter edge temperature is high, shortening the cutter life. Therefore, it is necessary to kn...
The trochoidal milling mode is widely used in high-speed machining, and due to good adaptability and flexible posture adjustment, ball-end milling cutters are conducive to complex surface machining with this mode. However, the processes of material r...
Surface quality has always been an important goal in the manufacturing industry, as it is not only related to the achievement of appropriate geometrical tolerances but also plays an important role in the tribological behavior of the surface as well a...
This study investigates the effectiveness of trochoidal (adaptive) milling in machining Glass Fiber Reinforced Polymer (GFRP), emphasizing its potential advantages over conventional milling. Six coated solid carbide end mills, each with distinct geom...
Current demands on quality are the engine of searching for new progressive materials which should ensure enough durability in real conditions. Due to their mechanical properties, however, they cannot be applied to conventional machining methods. In r...
Titanium alloys are widely used in the manufacture of aircraft and aeroengine components. However, tool wear is a serious concern in milling titanium alloys, which are known as hard-to-cut materials. Trochoidal milling is a promising technology for t...
Trochoidal milling is an efficient strategy for the rough machining of difficult-to-cut materials. The true trochoidal toolpath has C2 continuity and avoids sharp changes in engagement angle and cutting load, resulting in smooth machine tool movement...
Trochoidal milling is a well-stablished machining strategy which still allows for the introduction of new approaches. This strategy can be applied to any kind of material, although it is usually associated to advanced materials, such as titanium and...
The work was devoted to the study of the effectiveness of the application of multi-component coatings, TiN–Al/TiN, TiN–AlTiN/SiN, and CrTiN–AlTiN–AlTiCrN/SiN, obtained by cathodic arc deposition to increase the wear resistance of 6WH10F carbide end m...
Trochoidal milling is one of the solutions for increasing the efficiency of machining processes. A decreased cutting tool’s arc of contact leads to a reduction in the generated cutting forces, thus improving process stability. Vibration is an i...
Trochoid milling can improve the quality of machining of difficult materials as well as the efficiency of machining. However, its complex tool trajectory makes it difficult to predict the instantaneous cutting forces during cutting. Therefore, in thi...
This paper set out to investigate the effect of cutting speed vc and trochoidal step str modification on selected machinability parameters (the cutting force components and vibration). In addition, for a more detailed analysis, selected surface rough...
Tool steel play a vital role in modern manufacturing industries due to its excellent properties. AISI D3 is a cold work tool steel which possess high strength, more hardenability and good wear resistance properties. It has a wide variety of applicati...
The aim of this study was to investigate the effect of milling and brushing cutting data settings on the surface geometry and energy parameters of two Mg alloy substrates: AZ91D and AZ31. In milling, the cutting speed and the trochoidal step were mod...
The present work intends to assess the impact of trochoidal toolpath rounding radius loop adjustments on surface roughness, nose radius wear, and resultant cutting force during end milling of AISI D3 steel. Twenty experimental trials have been perfor...
Nickel-based superalloys are among the most difficult materials to machine because they have high thermal strength, they are prone to hardening, carbides severely abrade the tool, and they have very poor thermal conductivity. Slot milling is a specif...
The selection of the right tool path trajectory and the corresponding machining parameters for end milling is a challenge in mold and die industries. Subsequently, the selection of appropriate tool path parameters can reduce overall machining time, i...
In this work, a new approach to high-speed multi-coordinate milling was developed. The new approach is based on a new model of trochoidal machining; this is, in turn, based on the theoretical thickness of a chip and its ratio to the cutting edge&rsqu...
In the fabrication process of thin-walled micro-parts, both micro-cutting tools and thin-walled micro-parts have the characteristics of small size and low stiffness. Therefore, the regenerative chatter during the machining process cannot be ignored....
Accurate cutting force prediction is crucial in improving machining precision and surface quality in the micro-milling process, in which tool wear and runout are essential factors. A generic analytic cutting force model considering the effect of tool...
The influence of cutting forces during the machining of titanium alloys has attained prime attention in selecting the optimal cutting conditions to improve the surface integrity of medical implants and biomedical devices. So far, it has not been easy...
Additive manufacturing (AM) techniques have transformed the production of parts and components with intricate geometries and customized designs, driving innovation in sustainable manufacturing practices. The additive manufacturing technology used in...