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Keywords = wide input voltage range

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20 pages, 6299 KB  
Article
State-Set-Optimized Finite Control Set Model Predictive Control for Three-Level Non-Inverting Buck–Boost Converters
by Mingxia Xu, Hongqi Ding, Rong Han, Xinyang Wang, Jialiang Tian, Yue Li and Zhenjiang Liu
Energies 2025, 18(17), 4481; https://doi.org/10.3390/en18174481 - 23 Aug 2025
Viewed by 795
Abstract
Three-level non-inverting buck–boost converters are promising for electric vehicle charging stations due to their wide voltage regulation capability and bidirectional power flow. However, the number of three-level operating states is four times that of two-level operating states, and the lack of a unified [...] Read more.
Three-level non-inverting buck–boost converters are promising for electric vehicle charging stations due to their wide voltage regulation capability and bidirectional power flow. However, the number of three-level operating states is four times that of two-level operating states, and the lack of a unified switching state selection mechanism leads to serious challenges in its application. To address these issues, a finite control set model predictive control (FCS-MPC) strategy is proposed, which can determine the optimal set and select the best switching state from the excessive number of states. Not only does the proposed method achieve fast regulation over a wide voltage range, but it also maintains the input- and output-side capacitor voltage balance simultaneously. A further key advantage is that the number of switching actions in adjacent cycles is minimized. Finally, a hardware-in-the-loop experimental platform is built, and the proposed control method can realize smooth transitions between multiple operation modes without the need for detecting modes. In addition, the state polling range and the number of switching actions are superior to conventional predictive control, which provides an effective solution for high-performance multilevel converter control in energy systems. Full article
(This article belongs to the Special Issue Control and Optimization of Power Converters)
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21 pages, 19398 KB  
Article
A Non-Isolated High Gain Step-Up DC/DC Converter Based on Coupled Inductor with Reduced Voltage Stresses
by Yuqing Yang, Song Xu, Wei Jiang and Seiji Hashimoto
J. Low Power Electron. Appl. 2025, 15(3), 48; https://doi.org/10.3390/jlpea15030048 - 22 Aug 2025
Viewed by 755
Abstract
Hybrid electric vehicles (HEVs) have gained significant attention for their superior energy efficiency and are becoming a predominant mode of urban transportation. The DC/DC converter plays a critical role in HEV energy management systems, especially in matching the voltage levels between the battery [...] Read more.
Hybrid electric vehicles (HEVs) have gained significant attention for their superior energy efficiency and are becoming a predominant mode of urban transportation. The DC/DC converter plays a critical role in HEV energy management systems, especially in matching the voltage levels between the battery and DC bus. This paper proposes a novel high-gain DC/DC converter with a wide input voltage range based on coupled inductors. The innovation lies in the integration of a resonant cavity and the simultaneous realization of zero-voltage switching (ZVS) and zero-current switching (ZCS), effectively reducing both voltage/current stresses on the power switches and switching losses. Compared with conventional topologies, the proposed design achieves higher voltage gain without extreme duty cycles, improved conversion efficiency, and enhanced reliability. Detailed operating principles are analyzed, and design conditions for voltage stress reduction, gain extension, and soft switching are derived. The simulation model has been conducted in a PSIM environment, and a 300 W experimental prototype, implemented using a dsPIC33FJ64GS606 digital controller, has been established and demonstrates 93% peak efficiency at a 10 times voltage gain. The performance and practical feasibility of the proposed topology have been evaluated by both simulation and experiments. Full article
(This article belongs to the Topic Advanced Integrated Circuit Design and Application)
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19 pages, 7045 KB  
Article
Design of an SAR-Assisted Offset-Calibrated Chopper CFIA for High-Precision 4–20 mA Transmitter Front Ends
by Jian Ren, Yiqun Niu, Bin Liu, Meng Li, Yansong Bai and Yuang Chen
Appl. Sci. 2025, 15(16), 9084; https://doi.org/10.3390/app15169084 - 18 Aug 2025
Viewed by 528
Abstract
In loop-powered 4–20 mA transmitter systems, sensors like temperature, pressure, flow, and gas sensors are chosen based on specific application requirements. These systems are widely adopted in high-precision measurement scenarios, including industrial automation, process control, and environmental monitoring. The transmitter requires a high-performance [...] Read more.
In loop-powered 4–20 mA transmitter systems, sensors like temperature, pressure, flow, and gas sensors are chosen based on specific application requirements. These systems are widely adopted in high-precision measurement scenarios, including industrial automation, process control, and environmental monitoring. The transmitter requires a high-performance analog front end (AFE) for precise amplification and signal conditioning. This paper presents a low-noise instrumentation amplifier (IA) for high-precision transmitter front ends, featuring a Successive Approximation Register (SAR)-assisted offset calibration architecture. The proposed structure integrates a chopper current-feedback instrumentation amplifier (CFIA) with an automatic offset calibration loop (AOCL), significantly suppressing internal offset errors and enabling high-accuracy signal acquisition under stringent power and environmental temperature constraints. The designed amplifier provides four selectable gain settings, covering a range from ×32 to ×256. Fabricated in a 0.18 μm CMOS process, the CFIA operates at a 1.8 V supply voltage, consumes a static current of 182 μA, and achieves an input-referred noise as low as 20.28 nV/√Hz at 1 kHz, with a common-mode rejection ratio (CMRR) up to 122 dB and a power-supply rejection ratio (PSRR) up to 117 dB. Experimental results demonstrate that the proposed amplifier exhibits excellent performance in terms of input-referred noise, offset voltage, PSRR, and CMRR, making it well-suited for front-end detection in field instruments that require direct interfacing with measured media. Full article
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19 pages, 6347 KB  
Article
A Novel Two-Transformer Full-Bridge Converter with Integrated Boost Converter for Hold-Up Time Compensation
by Bom-Seok Lee, Yun-Ah Kim and Jae-Kuk Kim
Energies 2025, 18(16), 4268; https://doi.org/10.3390/en18164268 - 11 Aug 2025
Viewed by 910
Abstract
This article presents a new full-bridge converter with two series-connected transformers (TTFB), designed to meet the hold-up time requirements in power systems. The conventional TTFB topology offers low root mean square (RMS) output current, clamped voltage stress across the primary switches, and zero-voltage [...] Read more.
This article presents a new full-bridge converter with two series-connected transformers (TTFB), designed to meet the hold-up time requirements in power systems. The conventional TTFB topology offers low root mean square (RMS) output current, clamped voltage stress across the primary switches, and zero-voltage switching (ZVS) capability. However, under a wide input voltage range, it suffers from a significant circulating current during the freewheeling period, leading to efficiency degradation. To mitigate this issue, a new converter is proposed by integrating the TTFB with a boost circuit, which operates during the hold-up state when the input voltage drops below the nominal level. Thus, the proposed converter can increase the duty ratio under nominal input voltage conditions, thereby reducing the primary-side RMS current and improving efficiency. To validate the effectiveness of the proposed method, a prototype with a 12 V/400 W output was implemented. The proposed converter achieved a peak efficiency of 92.1% at 50% load, and maintained a higher efficiency across the entire load range compared to the conventional design. Thus, the proposed converter offers a solution for applications demanding extended hold-up time with improved efficiency. Full article
(This article belongs to the Special Issue Design and Control Strategies for Wide Input Range DC-DC Converters)
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18 pages, 1239 KB  
Article
A Digitally Controlled Adaptive Current Interface for Accurate Measurement of Resistive Sensors in Embedded Sensing Systems
by Jirapong Jittakort and Apinan Aurasopon
J. Sens. Actuator Netw. 2025, 14(4), 82; https://doi.org/10.3390/jsan14040082 - 4 Aug 2025
Viewed by 1186
Abstract
This paper presents a microcontroller-based technique for accurately measuring resistive sensors over a wide dynamic range using an adaptive constant current source. Unlike conventional voltage dividers or fixed-current methods—often limited by reduced resolution and saturation when sensor resistance varies across several decades—the proposed [...] Read more.
This paper presents a microcontroller-based technique for accurately measuring resistive sensors over a wide dynamic range using an adaptive constant current source. Unlike conventional voltage dividers or fixed-current methods—often limited by reduced resolution and saturation when sensor resistance varies across several decades—the proposed system dynamically adjusts the excitation current to maintain optimal Analog-to-Digital Converter (ADC) input conditions. The measurement circuit employs a fixed reference resistor and an inverting amplifier configuration, where the excitation current is generated by one or more pulse-width modulated (PWM) signals filtered through low-pass RC networks. A microcontroller selects the appropriate PWM channel to ensure that the output voltage remains within the ADC’s linear range. To support multiple sensors, an analog switch enables sequential measurements using the same dual-PWM current source. The full experimental implementation uses four op-amps to support modularity, buffering, and dual-range operation. Experimental results show accurate measurement of resistances from 1 kΩ to 100 kΩ, with maximum relative errors of 0.15% in the 1–10 kΩ range and 0.33% in the 10–100 kΩ range. The method provides a low-cost, scalable, and digitally controlled solution suitable for embedded resistive sensing applications without the need for high-resolution ADCs or programmable gain amplifiers. Full article
(This article belongs to the Section Actuators, Sensors and Devices)
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23 pages, 16399 KB  
Article
Design and Implementation of a Full SiC-Based Phase-Shifted Full-Bridge DC-DC Converter with Nanocrystalline-Cored Magnetics for Railway Battery Charging Applications
by Fatih Enes Gocen, Salih Baris Ozturk, Mehmet Hakan Aksit, Gurkan Dugan, Benay Cakmak and Caner Demir
Energies 2025, 18(15), 3945; https://doi.org/10.3390/en18153945 - 24 Jul 2025
Cited by 1 | Viewed by 760
Abstract
This paper presents the design and implementation of a high-efficiency, full silicon carbide (SiC)-based center-tapped phase-shifted full-bridge (PSFB) converter for NiCd battery charging applications in railway systems. The converter utilizes SiC MOSFET modules on the primary side and SiC diodes on the secondary [...] Read more.
This paper presents the design and implementation of a high-efficiency, full silicon carbide (SiC)-based center-tapped phase-shifted full-bridge (PSFB) converter for NiCd battery charging applications in railway systems. The converter utilizes SiC MOSFET modules on the primary side and SiC diodes on the secondary side, resulting in significant efficiency improvements due to the superior switching characteristics and high-temperature tolerance inherent in SiC devices. A nanocrystalline-cored center-tapped transformer is optimized to minimize voltage stress on the rectifier diodes. Additionally, the use of a nanocrystalline core provides high saturation flux density, low core loss, and excellent permeability, particularly at high frequencies, which significantly enhances system efficiency. The converter also compensates for temperature fluctuations during operation, enabling a wide and adjustable output voltage range according to the temperature differences. A prototype of the 10-kW, 50-kHz PSFB converter, operating with an input voltage range of 700–750 V and output voltage of 77–138 V, was developed and tested both through simulations and experimentally. The converter achieved a maximum efficiency of 97% and demonstrated a high power density of 2.23 kW/L, thereby validating the effectiveness of the proposed design for railway battery charging applications. Full article
(This article belongs to the Special Issue Advancements in Electromagnetic Technology for Electrical Engineering)
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19 pages, 5202 KB  
Article
Optimizing Energy/Current Fluctuation of RF-Powered Secure Adiabatic Logic for IoT Devices
by Bendito Freitas Ribeiro and Yasuhiro Takahashi
Sensors 2025, 25(14), 4419; https://doi.org/10.3390/s25144419 - 16 Jul 2025
Viewed by 667
Abstract
The advancement of Internet of Things (IoT) technology has enabled battery-powered devices to be deployed across a wide range of applications; however, it also introduces challenges such as high energy consumption and security vulnerabilities. To address these issues, adiabatic logic circuits offer a [...] Read more.
The advancement of Internet of Things (IoT) technology has enabled battery-powered devices to be deployed across a wide range of applications; however, it also introduces challenges such as high energy consumption and security vulnerabilities. To address these issues, adiabatic logic circuits offer a promising solution for achieving energy efficiency and enhancing the security of IoT devices. Adiabatic logic circuits are well suited for energy harvesting systems, especially in applications such as sensor nodes, RFID tags, and other IoT implementations. In these systems, the harvested bipolar sinusoidal RF power is directly used as the power supply for the adiabatic logic circuit. However, adiabatic circuits require a peak detector to provide bulk biasing for pMOS transistors. To meet this requirement, a diode-connected MOS transistor-based voltage doubler circuit is used to convert the sinusoidal input into a usable DC signal. In this paper, we propose a novel adiabatic logic design that maintains low power consumption while optimizing energy and current fluctuations across various input transitions. By ensuring uniform and complementary current flow in each transition within the logic circuit’s functional blocks, the design reduces energy variation and enhances resistance against power analysis attacks. Evaluation under different clock frequencies and load capacitances demonstrates that the proposed adiabatic logic circuit exhibits lower fluctuation and improved security, particularly at load capacitances of 50 fF and 100 fF. The results show that the proposed circuit achieves lower power dissipation compared to conventional designs. As an application example, we implemented an ultrasonic transmitter circuit within a LoRaWAN network at the end-node sensor level, which serves as both a communication protocol and system architecture for long-range communication systems. Full article
(This article belongs to the Special Issue Feature Papers in Electronic Sensors 2025)
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19 pages, 5795 KB  
Article
Analysis and Design of a Multiple-Driver Power Supply Based on a High-Frequency AC Bus
by Qingqing He, Zhaoyang Tang, Wenzhe Zhao and Keliang Zhou
Energies 2025, 18(14), 3748; https://doi.org/10.3390/en18143748 - 15 Jul 2025
Viewed by 382
Abstract
Multi-channel LED drivers are crucial for high-power lighting applications. Maintaining a constant average forward current is essential for stable LED luminous intensity, necessitating drivers capable of consistent current delivery across wide operating ranges. Meanwhile, achieving precise current sharing among channels without incurring high [...] Read more.
Multi-channel LED drivers are crucial for high-power lighting applications. Maintaining a constant average forward current is essential for stable LED luminous intensity, necessitating drivers capable of consistent current delivery across wide operating ranges. Meanwhile, achieving precise current sharing among channels without incurring high costs and system complexity is a significant challenge. Leveraging the constant-current characteristics of the LCL-T network, this paper presents a multi-channel DC/DC LED driver comprising a full-bridge inverter, a transformer, and a passive resonant rectifier. The driver generates a high-frequency AC bus with series-connected diode rectifiers, a structure that guarantees excellent current sharing among all output channels using only a single control loop. Fully considering the impact of higher harmonics, this paper derives an exact solution for the output current. A step-by-step parameter design methodology ensures soft switching and enhanced switch utilization. Finally, experimental verification was conducted using a prototype with five channels and 200 W, confirming the correctness and accuracy of the theoretical analysis. The experimental results showed that within a wide input voltage range of 380 V to 420 V, the driver was able to provide a stable current of 700 mA to each channel, and the system could achieve a peak efficiency of up to 94.4%. Full article
(This article belongs to the Special Issue Reliability of Power Electronics Devices and Converter Systems)
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15 pages, 4616 KB  
Article
A Novel Wide-Gain-Range Variable-Structure DC/DC Converter Based on an LLC Resonant Converter
by Qingqing He, Shun Tang, Dan Ren, Zhaoyang Tang, Qisheng Zhu, Chao Tang and Keliang Zhou
Energies 2025, 18(14), 3664; https://doi.org/10.3390/en18143664 - 10 Jul 2025
Viewed by 897
Abstract
The LLC resonant converter, as an isolated DC-DC conversion topology, has been widely adopted in industrial applications. However, when operating under wide input/output voltage ranges, a broad switching frequency range is required to achieve the desired voltage gain. This wide frequency variation complicates [...] Read more.
The LLC resonant converter, as an isolated DC-DC conversion topology, has been widely adopted in industrial applications. However, when operating under wide input/output voltage ranges, a broad switching frequency range is required to achieve the desired voltage gain. This wide frequency variation complicates the design of magnetic components, causes loss of soft-switching characteristics, and deteriorates electromagnetic interference (EMI) performance. To address these challenges, this paper presents a detailed analysis of the L-LCLC resonant converter. By controlling the connection/disconnection of additional inductors and capacitors through switching devices, the topology achieves structural reconfiguration to enhance the voltage gain range. Optimal mode transition points are selected to ensure stable operation during mode transitions, thereby reducing design complexity, minimizing transition losses, and suppressing voltage/current stress. The parameter design methodology for the additional reactive components is systematically developed. The converter’s performance is validated with Simulink, and the experimental prototype is established with 100 W. Both simulation and experimental results confirm that the L-LCLC resonant converter achieves a wide voltage gain range within a narrow frequency band while maintaining stable mode transitions. Full article
(This article belongs to the Special Issue Reliability of Power Electronics Devices and Converter Systems)
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17 pages, 3347 KB  
Article
A 31–300 Hz Frequency Variator Inverter Using Space Vector Pulse Width Modulation Implemented in an 8-Bit Microcontroller
by Gustavo Cerda-Villafana, Adam Birchfield and Francisco Javier Moreno-Vazquez
Processes 2025, 13(6), 1912; https://doi.org/10.3390/pr13061912 - 17 Jun 2025
Viewed by 761
Abstract
With the advancement in power electronics technology, variable-frequency drives have been widely adopted for motor operation due to their inherent benefits: control performance, extending equipment life, and energy savings. The most used technique is Sine Pulse Width Modulation, as it solely requires the [...] Read more.
With the advancement in power electronics technology, variable-frequency drives have been widely adopted for motor operation due to their inherent benefits: control performance, extending equipment life, and energy savings. The most used technique is Sine Pulse Width Modulation, as it solely requires the modification of the reference signal (sine wave). However, Space Vector Pulse Width Modulation offers lower total harmonic distortion. Therefore, this study presents a technique for the control of induction motors operating in open-loop mode, utilizing a two-level voltage source inverter with a frequency range of 31 to 300 Hz. The proposed control system is modified to encompass between 930 and 1848 switching periods, varying the number of switching periods along with the frequency variation. This approach allows the use of a single LCL filter across the whole frequency spectrum. It is adapted for implementation in an 8-bit microcontroller, which has its inherent limitations, yet it achieves performance levels similar to those found in high-level processors like FPGAs and DSPs. The signals generated by the microcontroller are captured by a DAQ card and input into a MATLAB/Simulink model to observe and analyze the performance of the proposed control system. Full article
(This article belongs to the Special Issue Modeling, Simulation and Control in Energy Systems)
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18 pages, 7017 KB  
Article
Buck Converter with Improved Efficiency and Wide Load Range Enabled by Negative Level Shifter and Low-Power Adaptive On-Time Controller
by Xuan Thanh Pham, Minh Tan Nguyen, Cong-Kha Pham and Kieu-Xuan Thuc
Electronics 2025, 14(12), 2425; https://doi.org/10.3390/electronics14122425 - 13 Jun 2025
Viewed by 1856
Abstract
This paper introduces a high-efficiency buck converter designed for a wide load range, targeting low-power applications in medical devices, smart homes, wearables, IoT, and technology utilizing WiFi and Bluetooth. To achieve high efficiency across varying loads, the proposed converter employs a low-power adaptive [...] Read more.
This paper introduces a high-efficiency buck converter designed for a wide load range, targeting low-power applications in medical devices, smart homes, wearables, IoT, and technology utilizing WiFi and Bluetooth. To achieve high efficiency across varying loads, the proposed converter employs a low-power adaptive on-time (AOT) controller that ensures output voltage stability and seamless mode transitions. An adaptive comparator (ACP) with variable output impedance is introduced, offering a variable DC gain and bandwidth to be suitable for different load conditions. A negative-level shifter (NLS) circuit, with its swing ranging from −0.5 V to the battery voltage (VBAT), is proposed to control the smaller power p-MOS transistors. By using an NLS, the chip area, which is mostly occupied by power CMOS transistors, is reduced while the power efficiency is improved, particularly under a heavy load. A status time detector (STD) block which provides control signals to the ACP and NLS for optimized power consumption is added to identify load conditions (heavy, light, ultra-light). By employing a 180 nm CMOS technology, the active chip area occupies about 0.31 mm2. With an input voltage range of 2.8–3.3 V, the controller’s current consumption ranges from 1.2 μA to 16 μA, corresponding to the output load current varying from 12 μA to 120 mA. Although the output load can vary, the output voltage is regulated at 1.2 V with a ripple between 3 and 12 mV. The proposed design achieves a peak efficiency of 96.2% under a heavy load with a switching frequency of 1.3 MHz. Full article
(This article belongs to the Section Microelectronics)
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19 pages, 5665 KB  
Article
A Novel Two-Stage Power Conversion Method Suitable for 1MHz-LDC of Electric Vehicles
by Tran Manh Tuan, Abdul Shakoor Akram and Woojin Choi
Electronics 2025, 14(12), 2403; https://doi.org/10.3390/electronics14122403 - 12 Jun 2025
Viewed by 506
Abstract
Low-Voltage DC-DC converters (LDCs) in electric vehicles require high power density and high efficiency operation over the wide range of load and input voltage variations. This paper introduces a novel topology which combines three 1 MHz half-bridge (HB) LLC resonant converters and an [...] Read more.
Low-Voltage DC-DC converters (LDCs) in electric vehicles require high power density and high efficiency operation over the wide range of load and input voltage variations. This paper introduces a novel topology which combines three 1 MHz half-bridge (HB) LLC resonant converters and an inverting buck–boost (IBB) converter to adjust the output voltage without frequency modulation. The switching frequency of the proposed converter is fixed at 1 MHz to achieve a constant frequency operation for the resonant converter. In the proposed topology, Gallium Nitride (GaN) devices and planar transformers are employed to optimize the converter operation at high frequency. A 1-MHz/1.8 kW-400/14 V prototype converter is built to verify the feasibility and the validity of the proposed LDC topology. Full article
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29 pages, 6105 KB  
Review
A Review of Control Strategies for Four-Switch Buck–Boost Converters
by Guanzheng Lin, Yan Li and Zhaoyun Zhang
World Electr. Veh. J. 2025, 16(6), 315; https://doi.org/10.3390/wevj16060315 - 5 Jun 2025
Viewed by 4621
Abstract
In order to meet the demand for high-voltage architectures of 400 V and 800 V in electric vehicle systems, high-power DC-DC converters have become a key focus of research. The Four-Switch Buck–Boost converter has gained widespread application due to its wide voltage conversion [...] Read more.
In order to meet the demand for high-voltage architectures of 400 V and 800 V in electric vehicle systems, high-power DC-DC converters have become a key focus of research. The Four-Switch Buck–Boost converter has gained widespread application due to its wide voltage conversion range, consistent input and output polarity, and the capability of bidirectional power transfer. This paper focuses on the energy conversion requirements in high-voltage scenarios for electric vehicles, analyzing the working principle of this converter and typical control strategies. It summarizes the issues encountered under different control strategies and presents improvements. Hard-switching multi-mode control strategies aim to improve control algorithms and logic to mitigate large duty cycle variations and voltage gain discontinuities caused by dead zones. For control strategies based on controlling the inductor current to achieve soft-switching, the discussion mainly focuses on optimizing the implementation of soft-switching, reducing overall system losses, and improving the computation speed. Finally, the paper summarizes FSBB control strategies and outlines future directions, providing theoretical support for high-voltage fast charging and onboard power supplies in electric vehicles. Full article
(This article belongs to the Special Issue Power Electronics for Electric Vehicles)
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17 pages, 4761 KB  
Article
Research on Power Conversion and Control Technology of Ocean Buoy Tidal Energy Power Supply System
by Changpo Song, Fengyong Sun and Fan Yang
J. Mar. Sci. Eng. 2025, 13(6), 1129; https://doi.org/10.3390/jmse13061129 - 5 Jun 2025
Viewed by 613
Abstract
This paper proposes a Boost + LLC converter-based power controller for ocean buoy tidal energy systems. To optimize output power across a wide input voltage range (40–120 V) and achieve effective power tracking control, we introduce two key innovations as follows: (1) a [...] Read more.
This paper proposes a Boost + LLC converter-based power controller for ocean buoy tidal energy systems. To optimize output power across a wide input voltage range (40–120 V) and achieve effective power tracking control, we introduce two key innovations as follows: (1) a variable-mode inverter hybrid control strategy, combining smooth-mode switching with inverter control to enable wide gain range regulation. (2) An improved Grey Wolf Optimization (GWO) algorithm, enhanced by integrating a PSO-based elite wolf search strategy preventing local optima and maximizing power capture. Saber and Matlab simulations demonstrate that the proposed approach yields faster power tracking response and increases output power by 5–10% compared to traditional methods. The combined controller and improved GWO algorithm provide a stable and efficient solution for small-scale ocean energy systems, offering practical insights for power regulation in other marine energy sources like wave, wind, and solar. Full article
(This article belongs to the Section Coastal Engineering)
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22 pages, 21215 KB  
Article
High-Performance Two-Stage DC/DC Converter Based on LADRC-PI Hybrid Control for PEM Electrolyzer Hydrogen Production
by Qingshuai Yu, Zhenao Sun, Yetong Han, Tuanlong Zhang, Rongxing Zhang and Muhua Lin
Micromachines 2025, 16(6), 665; https://doi.org/10.3390/mi16060665 - 31 May 2025
Viewed by 1000
Abstract
While DC/DC converters for water electrolysis systems have been widely investigated, they inherently face a critical compromise between wide voltage regulation capabilities and dynamic response characteristics. This study is based on a two-stage hybrid topology (TSIB-TPLLC) that synergistically combines a two-phase interleaved buck [...] Read more.
While DC/DC converters for water electrolysis systems have been widely investigated, they inherently face a critical compromise between wide voltage regulation capabilities and dynamic response characteristics. This study is based on a two-stage hybrid topology (TSIB-TPLLC) that synergistically combines a two-phase interleaved buck converter with a three-phase LLC resonant converter to resolve this challenge. The first-stage interleaved buck converter enables wide-range voltage regulation while reducing input current ripple and minimizing intermediate bus capacitance through phase-interleaved operation. The subsequent three-phase LLC stage operates at a fixed resonant frequency, achieving inherent output current ripple suppression through multi-phase cancellation while maintaining high conversion efficiency. A dual-loop control architecture incorporating linear active disturbance rejection control (LADRC) with PI compensation is developed to improve transient response compared to conventional PI-based methods. Finally, a 1.2 kW experimental prototype with an input voltage of 250 V and an output voltage of 24 V demonstrates the converter’s operational feasibility and enhanced steady-state/transient performance, confirming its suitability for hydrogen production applications. Full article
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