Processes, Volume 12, Issue 5 (May 2024) – 179 articles

The expansion of renewable electricity storage technologies, including green hydrogen storage, is spurred by the need to address the high costs associated with hydrogen storage and the imperative to increase storage capacity. The initial section of the paper examines the intricacies of storing electricity generated from renewable sources, particularly during peak periods, through green hydrogen. Two primary challenges arise: firstly, the complexity inherent in the storage technology and its adaptation for electricity reproduction; and secondly, the cost implications throughout the technological chain, resulting in a significant increase in the price of the reproduced energy. Electric energy storage emerges as a pivotal solution to accommodate the growing proportion of renewable energy within contemporary energy systems, which were previously characterized by high stability. During the transition to renewable-based energy systems, optimizing energy storage technology to manage power fluctuations is crucial, considering both initial capital investment and ongoing operational expenses. The economic analysis primarily focuses on scenarios where electricity generated from renewable sources is integrated into existing power grids. The subsequent part of this paper explores the possibility of localizing excess electricity storage within a specific system, illustrated by domestic hot water. Full article

Pollen transmission of Camellia oleifera is affected by climate and environment, and the quality of natural pollination is not high, which seriously affects the yield of Camellia oleifera. Artificial pollination is an effective way to solve the low fruit setting rate of natural pollination, but the problem to be solved urgently in artificial pollination is the collection of a large amount of pollen. At present, there is no mechanized equipment for Camellia oleifera flower bud collection, so developing an efficient pollen collection device has become a key problem that restricts the high-quality development of Camellia oleifera. In this paper, on the basis of measuring the tensile force, the shearing force, and the torsional moment required to remove Camellia Oleifera flower bud from the branch, which are 8.968 N, 13.94 N, and 0.0178 N·m, respectively, three types of Camellia oleifera flower bud collecting actuators were designed. According to the results of parameter design, feasibility analysis, and dynamic simulation, the power parameters of three types of Camellia oleifera flower bud collecting actuators were obtained. The experiment of collecting Camellia oleifera flower bud was designed, and the collection time, collection rate, and bud breakage rate of the three collecting actuators were compared. The experimental results show that the collection time of the rotary twist-type collecting actuator was 1.57 s, the collection rate was 91%, and the breakage rate was 4.9%, which can realize the efficient and low-loss collection of Camellia oleifera flowers bud, providing a theoretical basis for subsequent research on a Camellia oleifera flower bud collection robot. Full article

To realize the utilization of peanut shell, this study investigates the combustion behavior, chemical kinetics and thermodynamic parameters of peanut shell using TGA under atmospheric air at the heating rates of 10, 20, and 30 K/min. Results indicate that increasing the heating rate leads to higher ignition, burnout, and peak temperatures, as observed in the TG/DTG curves shifting to the right. Analysis of combustion performance parameters suggest that higher heating rates can enhance combustion performances. Kinetic analysis using two model-free methods, KAS and FWO, shows that the activation energy (E_α) ranges from 93.30 to 109.65 kJ/mol for FWO and 89.72 to 103.88 kJ/mol for KAS. The data fit well with coefficient of determination values (R²) close to 1 and the mean squared error values (MSE) less than 0.006. Pre-exponential factors using FWO range from 2.19 × 10⁶ to 8.08 × 10⁷ s^–1, and for KAS range from 9.72 × 10⁵ to 2.25 × 10⁷ s^–1. Thermodynamic analysis indicates a low-energy barrier (≤±6 kJ/mol) between activation energy and enthalpy changes, suggesting easy reaction initiation. Furthermore, variations in enthalpy (ΔH), Gibbs free energy (ΔG), and entropy (ΔS) upon conversion (α) suggest that peanut shell combustion is endothermic and non-spontaneous, with the generation of more homogeneous or well-ordered products as combustion progresses. These findings offer a theoretical basis and data support for the further utilization of agricultural biomass. Full article

Silicon represents one of the most attractive anode materials in lithium-ion batteries (LIBs) due to its highest theoretical specific capacity. Thus, there is a most urgent need to prepare Si-based nano materials in a very efficient way and develop some reasonable approaches for their modification in order to resolve the short-falls of Si anodes, which include both low conductivity and huge volume changes during intercalation of lithium ions. In this work, the kerf loss silicon (KL Si) from the photovoltaic industry has been used as an inexpensive Si source for the preparation of a porous silicon/silver/carbon composite (pSi/Ag@C) as an anode material. Porous silicon was embedded with Ag particles via the Ag-catalyzed chemical etching process, providing additional space to accommodate the large volume expansion of silicon. After carbon coating from polymerization of tannic acid on the surface of pSi/Ag, a high-speed conductive network over the surface of silicon was built and contributed to enhancing the electrochemical performance of the anode. The pSi/Ag@C electrode discharge capacity maintained at a stable value of 665.3 mAh g⁻¹ after 100 cycles under 0.5 A g⁻¹ and exhibited good rate performance. Therefore, this study recommends that the method is very promising for producing a silicon anode material for LIBs from KL Si. Full article

From grape cultivation to ripening and harvest timing to processing, each step of the winemaking process can be a critical point when it comes to wine quality and phenolic composition. In this study, the influence of winemaking technology on resveratrol and quercetin content, as well as other polyphenolic compounds, was investigated. Resveratrol is a non-flavonoid polyphenolic stilbene synthesized by grape skin when damaged by infectious diseases or ionizing radiation. Quercetin is a phenol found in grape skins and stems and is produced to protect grapes from UV light damage. Trans-resveratrol and quercetin are known to act as antioxidants, reduce the risk of atherosclerosis and type 2 diabetes, inhibit the growth of cancer cells, and prevent the release of allergic and inflammatory molecules. However, the question was whether red wine could be enriched with these phenols using a co-inoculation winemaking technology. The main new idea was to completely replace the cold maceration process with maceration with the addition of wild yeast (Torulaspora delbrueckii, Td). Maceration with the addition of wild yeast (Td) offers the following advantages over traditional cold maceration: (1) higher concentrations of trans-resveratrol (>35–40%) and quercetin (>35–40%) in the final wine, (2) the new wine has a higher potential for human health, (3) the wine has better aroma and stability due to the higher mannoprotein content, and (4) better energy efficiency in the production process. The study of stability during storage and aging also included derivatives of benzoic acid and hydroxycinnamic acid, piceid, catechin, naringenin, rutin, kaempherol, hesperetin, and anthocyanins. This study found that younger wines had higher phenolic content, while storage of the wine resulted in a decrease in total phenolic content, especially monomeric stilbenes and quercetin. This study represents a small part of the investigation of the influence of non-Saccharomyces yeasts on the phenolic profile of wine, which still requires extensive research with practical application. In addition, non-Saccharomyces yeasts such as Kluyveromyces thermotolerans, Candida stellata, and Metschnikowia pulcherrima could also be used in future studies. Full article

Carbon dioxide (CO₂) miscible fracturing huff-and-puff technology now plays a pivotal role in enhancing crude oil recovery rates, particularly in reservoirs with challenging physical properties, strong water sensitivity, high injection pressure, and complex water-injection dynamics. In this study, the oil-increasing mechanism and huff-and-puff effect of CO₂ miscible fracturing fluid are investigated through a comprehensive experimental approach. Specifically, experiments on PVT gas injection expansion, minimum miscible pressure, and CO₂ miscible fracturing fluid huff and puff are conducted on the G fault block reservoir of the J Oilfield. The experimental findings demonstrate that injecting CO₂ into reservoirs leads to an expansion in oil volume, a reduction in viscosity, and an increase in saturation pressure. Crude oil extraction is further enhanced by the addition of solubilizers and viscosity reducers. The use of solubilizers not only increases oil recovery rates but also reduces the minimum miscible pressure required for effective CO₂ dispersion. We also found that shut-in times, permeability, and the huff-and-puff method used all have considerable impacts on huff-and-puff recovery rates. This study offers valuable technical insights, supporting the application of CO₂ miscible fracturing huff-and-puff technology to enhance oil recovery rates in low-permeability reservoirs. Full article

This study examines the prevalence of aflatoxin contamination in 160 nut samples, both shelled and unshelled (including pistachios, peanuts, and walnuts), from the Lebanese market, focusing on their fungal contamination and specific toxigenic strains. Aflatoxin B1 (AFB1), known for its potent carcinogenic and immunosuppressive properties, was detected in various samples. Moisture content analysis showed that unshelled nuts often exceeded maximum moisture limits more frequently than shelled nuts, with levels ranging from 1.9 to 9.5%. The predominant fungal genus identified through cultivation on potato dextrose agar (PDA) plates was Aspergillus. In total, 55% of samples were contaminated with A. flavus and 45% with A. niger. All toxigenic strains isolated were identified as Aspergillus flavus. The aflatoxins, particularly AFB1, were quantified using the enzyme-linked immunosorbent assay (ELISA) and reversed-phase high-performance liquid chromatography (HPLC), revealing contamination in 43.8% of the samples, with concentrations ranging from 0.4 to 25 µg/kg. Some samples notably exceeded the established maximum tolerable limits (MTLs) for AFB1, set between 2 and 8 µg/kg. Shelled pistachios showed the highest contamination rate at 52% and were the most frequent to surpass the MTL of 8 µg/kg for pistachios, whereas walnuts displayed the lowest contamination levels, with only 15.4% exceeding the MTL for aflatoxins. Full article

This paper presents a practical approach to the production of certified reference materials (CRMs) for ferrosilicon magnesium alloys. These new CRMs are predicted to be used in fast X-ray fluorescence spectrometry (XRF) analysis, which does not require sample digestion and does not result in the production of acidic sewage and emissions, contrary to the classical and instrumental techniques currently used in laboratories. Four new certified reference materials (CRMs) were developed to fill the gap in the reference materials market and ensure fast and traceable analyses. The materials were produced with an industrial process and then homogenized and mixed to achieve the required compositions and level of homogeneity. The homogeneity was determined using specially developed analytical methods and confirmed statistically by ANOVA. Additionally, the results of the tests show the short- and long-term stabilities of the new materials. The certified values for specific element contents were determined in interlaboratory tests. All results were assessed statistically for outliers. The results from three or more independent and different analytical methods were used for the calculations. In parallel homogeneity, the stability, and characterization standard uncertainties were calculated and used in the estimation of the final expanded uncertainties of the certified values. Finally, four new CRMs were assisted with the proper certificates according to ISO standards. Full article

In this paper, a solar thermochemical reactor is designed based on a 5 kW non-coaxial concentrating solar simulator, and a mathematical model is established for thermal calculations. The calculated temperature distribution is used as a load condition for thermal stress analyses. The model is used to study the influence of the solar simulator power, solar reactor inner wall material’s emissivity, working pressure, gas inlet velocity, and thermocouple opening diameter on the thermal stress of the solar reactor. The results show that thermal stress increases with the increase in solar simulator power and the emissivity of the inner wall material in the solar reactor. The inlet velocity and working pressure have little effect on the thermal stress of the reactor and cannot prevent damage to the reactor. In the case of maintaining the diameter of the thermocouple at the front end of the reactor, increasing the diameter of the thermocouple inside the reactor leads to an increase in thermal stress around the reactor. Meanwhile, using a finer thermocouple can reduce the thermal stress inside the reactor and extend its service life, which will provide a foundation for designing practical industrial applications in the future. Full article

To enhance the oxygen guarantee capacity in high altitude areas and address the challenges of traditional pressure swing adsorption oxygen generation fixed equipment with large volume and multiple device modules, a novel single-reversible-pump single-bed vacuum pressure swing adsorption (VPSA) oxygen generation process was proposed and simulated. This study investigated the effects of purge on oxygen productivity, purity, recovery, and energy consumption, determining that the optimum ratio of total oxygen in the purge gas to the total oxygen in the feed gas (P/F) was 0.176. A set of principle prototypes was developed and validated in plains. The process performance was then simulated and studied at altitudes of 3000 m, 4000 m, and 5000 m. Finally, the optimization was carried out by adjusting the product flow rate and feed flow rate, revealing that the best performance can be achieved when the oxygen purity exceeded 90% with lower energy consumption or larger productivity than the optimization goal. This study serves as a valuable reference for the optimization of the VPSA oxygen generation process in a plateau environment. Full article

Electric vehicle (EV) charging facilities are essential to their development and deployment. These days, autonomous microgrids that use renewable energy resources to energize charging stations for electric vehicles alleviate pressure on the public electricity grid. Nevertheless, controlling and managing such charging stations’ energy is difficult due to the nonlinearity and irregular character of renewable energy sources. The current research recommends using a Brain Emotional Learning Intelligent Control (BELBIC) controller to enhance an autonomous EV charging station’s performance and power management. The charging station uses a battery to store energy and is primarily powered by photovoltaic (PV) solar energy. The principles of BELBIC are dependent on emotional cues and sensory inputs, and they are based on an emotion processing system in the brain. Noise and parameter variations do not affect this kind of controller. In this study, the performance of a conventional proportional–integral (PI) controller and the suggested BELBIC controller is evaluated for variations in solar insolation. The various parts of an EV charging station are simulated and modelled by the MATLAB/Simulink framework. The findings show that, in comparison to the conventional PI controller, the suggested BELBIC controller greatly enhances the transient responsiveness of the EV charging station’s performance. The EV keeps charging while the storage battery perfectly saves and keeps steady variations in PV power, even in the face of any PV insolation disturbances. The suggested system’s simulation results are provided and scrutinized to confirm the concept’s suitability. The findings validate the robustness of the suggested BELBIC control versus parameter variations. Full article

Due to their efficient renewable energy consumption performance, AC/DC hybrid microgrids have become an important development form for future power grids. However, the fault response will be more complex due to the interconnected structure of AC/DC hybrid microgrids, which may have a serious influence on the safe operation of the system. Based on an AC/DC hybrid microgrid with an integrated bidirectional power converter, research on the interaction impact of faults was carried out with the purpose of enhancing the safe operation capability of the microgrid. The typical fault types of the DC sub-grid were selected to analyze the transient processes of fault circuits. Then, AC current expressions under the consideration of system interconnection structure were derived and, on this basis, we obtained the response results of non-fault subnets under the fault process, in order to reveal the mechanism of DC fault propagation. Subsequently, a current limitation control strategy based on virtual impedance control is proposed to address the rapid increase in the DC fault current. On the basis of constant DC voltage control in AC/DC hybrid microgrids, a virtual impedance control link was added. The proposed control strategy only needs to activate the control based on the change rate of the DC current, without additional fault detection systems. During normal operations, virtual impedance has a relatively small impact on the steady-state characteristics of the system. In the case of a fault, the virtual impedance resistance value is automatically adjusted to limit the change rate and amplitude of the fault current. Finally, a DC fault model of the AC/DC hybrid microgrid was built on the RTDS platform. The simulation and experimental results show that the control strategy proposed in this paper can reduce the instantaneous change rate of the fault state current from 19.1 kA/s to 2.73 kA/s, and the error between the calculated results of equivalent modeling and simulation results was within 5%. The obtained results verify the accuracy of the mathematical equivalent model and the effectiveness of the proposed current limitation control strategy. Full article

Solid–liquid two-phase flowmeters are widely used in critical sectors, such as petrochemicals, energy, manufacturing, the environment, and various other fields. They are indispensable devices for measuring flow. Currently, research has primarily focused on gas–liquid two-phase flow within the flowmeter, giving limited attention to the impact of solid phases. In practical applications, crude oil frequently contains solid particles and other impurities, leading to equipment deformation and a subsequent reduction in measuring accuracy. This paper investigates how particle dynamic parameters affect the erosion evolution characteristics of flowmeters operating in solid–liquid two-phase conditions, employing the dynamic boundary erosion prediction method. The results indicate that the erosion range and peak erosion position on the overcurrent wall of the solid–liquid two-phase flowmeter vary with different particle dynamic parameters. Erosion mainly occurs at the contraction section of the solid–liquid two-phase flowmeter. When the particle inflow velocity increases, the erosion range shows no significant change, but the peak erosion position shifts to the right, primarily due to the evolution of the erosion process. With an increase in particle diameter, the erosion range expands along the inlet direction due to turbulent diffusion, as particles with lower kinetic energy exhibit better followability. There is no significant change in the erosion range and peak erosion position with an increase in particle volume fraction and particle sphericity. With a particle inflow velocity of 8.4 m/s, the maximum erosion depth reaches 750 μm. In contrast, at a particle sphericity of 0.58, the minimum erosion depth is 251 μm. Furthermore, a particle volume fraction of 0.5 results in a maximum flow coefficient increase of 1.99 × 10⁻³. Full article

The safety of vegetable food is compromised by various factors, including the inefficient or excessive use of sanitizers. Instances of individuals falling ill after consuming raw vegetables have been reported, with outbreaks of diseases caused by pathogens on fresh vegetables becoming increasingly prevalent globally, attracting significant media coverage and impacting the economic viability of vegetable cultivation. Measures to enhance food safety in postharvest horticultural produce involve controlling microbial proliferation and minimizing cross-contamination. Sanitizers were utilized in the food safety arsenal for a variety of purposes, including pathogen elimination and microbe reduction, hand, tool, and vegetable contact surface cleaning, and produce shelf-life extension. Choosing an appropriate sanitizer for all vegetables is difficult due to a lack of knowledge on which sanitizers are ideal for the many types of vegetables grown on farms under different environmental circumstances. Although chlorine-based sanitizers, such as sodium or calcium hypochlorite, have been widely used for the past 50 years, recent research has revealed that chlorine reacts with an organic compound in fresh vegetables to produce trihalomethane, a carcinogen precursor, and as a result, many countries have prohibited the use of chlorine in all foods. As a result, horticulture research groups worldwide are exploring non-chlorine, ecologically friendly sanitizers for the vegetable industry. They also want to understand more about the present procedures in the vegetable business for employing alternative sanitizers, as well as the efficacy and potential dangers to the food safety of fresh salad vegetables. This review paper presents detailed information on non-chlorine sanitizers, such as their efficacy, benefits, drawbacks, regulatory requirements, and the need for additional research to lower the risk of marketed salad vegetable food safety. Full article

The transition from batch to continuous production in the catalytic hydrogenation of nitrile butadiene rubber (NBR) into hydrogenated NBR (HNBR) marks a significant advance for applications under demanding conditions. This study introduces a continuous process utilizing a static mixer (SM) reactor, which notably achieves a hydrogenation conversion rate exceeding 97%. We thoroughly review a mechanistic model of the SM reactor to elucidate the internal dynamics governing the hydrogenation process and address the inherent uncertainties in key parameters such as the Peclet number (Pe), dimensionless time (θτ), reaction coefficient (R), and flow rate coefficient (q). A comprehensive dataset generated from varied parameter values serves as the basis for training an artificial neural network (ANN), which is then compared against traditional models including linear regression, decision tree, and random forest in terms of efficacy. Our results clearly demonstrate the ANN’s superiority in predicting the degree of hydrogenation, achieving the lowest root mean squared error (RMSE) of 3.69 compared to 21.90 for linear regression, 4.94 for decision tree, and 7.51 for random forest. The ANN’s robust capability for modeling complex nonlinear relationships and dynamics significantly enhances decision-making, planning, and optimization of the reactor, reducing computational demands and operational costs. In other words, this approach allows users to rely on a single ML-based model instead of multiple mechanistic models for reflecting the effects of possible uncertainties. Additionally, a feature importance study validates the critical impact of time and element number on the hydrogenation process, further supporting the ANN’s predictive accuracy. These findings underscore the potential of ML-based models in streamlining and enhancing the efficiency of chemical production processes. Full article

The escalating challenge of waste management demands innovative strategies to mitigate environmental impacts and harness valuable resources. This study investigates waste-to-energy (WtE) technologies for municipal waste management in Kočevje, Slovenia. An analysis of available waste streams reveals substantial energy potential from mixed municipal waste, biodegradable waste, and livestock manure. Various WtE technologies, including incineration, pyrolysis, gasification, and anaerobic digestion, are compared. The results show that processing mixed municipal waste using thermochemical processes could annually yield up to 0.98 GWh of electricity, and, separately, 3.22 GWh of useable waste heat for district heating or industrial applications. Furthermore, by treating 90% of the biodegradable waste, up to 1.31 GWh of electricity and 1.76 GWh of usable waste heat could be generated annually from biodegradable municipal waste and livestock manure using anaerobic digestion and biogas combustion in a combined heat and power facility. Gasification coupled with a gas-turbine-based combined heat and power cycle is suggested as optimal. Integration of WtE technologies could yield 2.29 GWh of electricity and 3.55 GWh of useable waste heat annually, representing an annual exergy yield of 2.98 GWh. Within the Kočevje municipality, this amount of energy could cover 23.6% of the annual household electricity needs and cover the annual space and water heating requirements of 10.0% of households with district heating. Additionally, CO₂-eq. emissions could be reduced by up to 20%, while further offsetting emissions associated with electricity and district heat generation by 1907 tons annually. These findings highlight the potential of WtE technologies to enhance municipal self-sustainability and reduce landfill waste. Full article

In Romania, natural gas production is concentrated in two large producers, OMV Petrom and Romgaz. However, there are also smaller companies in the natural gas production area. In these companies, the deposits are mostly mature, or new deposits have low production capacity. Thus, the production forecast is very important for the continued existence of these companies. The model is based on the pressure variation in the gas reservoir, and the exponential model with production decline is currently used by gas and oil producers. Following the variation in the production of the gas wells, we found that in many cases, the Gaussian and Hubbert forecast models are more suitable for simulating the production pattern of gas wells. The models used to belong to the category of poorly conditioned models, with little data, usually called gray models. Papers published in this category are based on data collected over a period of time and provide a forecast of the model for the next period. The mathematical method can lead to a very good approximation of the known data, as well as short-term forecasting in the continuation of the time interval, for which we have these data. The neural network method requires more data for the network learning stage. Increasing the number of known variables is conducive to a successful model. Often, we do not have this data, or obtaining it is expensive and uneconomical for short periods of possible exploitation. The network model sometimes captures a fairly local pattern and changing conditions require the model to be remade. The model is not valid for a large category of gas wells. The Hubbert and Gauss models used in the article have a more comprehensive character, including a wide category of gas wells whose behavior as evolutionary stages is similar. The model is adapted according to practical observations by reducing the production growth period; the layout is asymmetric around the production peak; and the production range is reduced. Thus, an attempt is made to replace the exponential model with the Hubbert and Gauss models, which were found to be in good agreement with the production values. These models were completed using the Monte Carlo method and matrix of risk evaluation. A better appreciation of monthly production, which is an important aspect of supply contracts, and cumulative production, which is important for evaluating the utility of the investment, is ensured. In addition, we can determine the risk associated with the realization of production at a certain moment of exploitation, generating a complete picture of the forecast over the entire operating interval. A comparison with production results on a case study confirms the benefits of the forecasting procedure used. Full article

Dense-phase-tower desulfurization technology is an emerging semi-dry flue-gas desulfurization ash process, i.e., the flue gas is allowed to enter the desulfurization tower from the bottom up and, at the same time, is sprayed with a desulfurizing agent that undergoes an acid–base reaction with the flue gas in the ascent process. The calcium sulfite and calcium sulfate produced by the reaction and the part of the desulfurization agent that is not involved in the reaction will enter the subsequent dust removal system, and what is retained is the by-product desulfurization ash. This desulfurization ash contains a large amount of calcium sulfite, which leads to its unstable nature; it is easily oxidized and expands in volume, and, if used in the field of building materials, it will lead to cracking and other problems, so it is difficult to effectively use it. In order to solve this problem, XRF, XRD, and iodometric and other analytical methods were used to determine the specific composition of desulfurization ash, and the muffle furnace and vertical tube furnace were used to study the thermal oxidative modification of calcium sulfite in desulfurization ash, to investigate the effects of the oxygen content, reaction temperature, medium flow rate, and chloride content on the oxidation of calcium sulfite, and to analyze the thermodynamics in the high-temperature oxidation reaction. The results showed that the oxidation rate of calcium sulfite increased with higher reaction temperatures. Increased oxygen content promoted the oxidation rate, particularly at low oxygen levels. The oxidation rate of calcium sulfite correlated positively with the medium flow rate until a rate of 75 mL·min⁻ was reached. At a reaction temperature of 420 °C and a gas flow rate of 85 mL·min⁻¹, the oxidation conversion efficiency exceeded 89%. Chloride content significantly reduced the oxidation rate of calcium sulfite, although this inhibition weakened at temperatures above 500 °C. Kinetic analysis suggested that the oxidation reaction of calcium sulfite predominantly occurred below 500 °C. These findings have both theoretical and practical implications for the thermal oxidation treatment and disposal of desulfurization ash. Full article

Sustainability as a concept is present in most aspects of our everyday life, and industry is no exception. Likewise, there is no doubt that the necessity to produce goods in a sustainable way and to ensure that products are sustainable is gaining more and more attention from producers, customers, governments, and various organizations. Understandably, there are several ways to increase the sustainable development of industrial production. One effective tool is simulation, which can have a significant impact on improving environmental, economic, and social sustainability. This paper explores the role of simulation as a powerful scientific and engineering solution in advancing sustainability within industrial ecosystems. Its main scope is to map the existing literature on the usage of simulation as a supportive tool for achieving this goal. For this purpose, a bibliometric analysis was conducted, allowing for tailored insights into the use of simulation in sustainable production. Full article

Waste treatment and valorization have become crucial for sustainable development towards a circular economy. As an alternative, biochar production is a promising process to convert wastes into a valuable product that presents several potential applications to cope with environmental problems. Biochar in recent years has been the subject of many studies, which have leveraged the number of patents and the industrial interest in this process. Against this background, this overview aimed: (i) to identify the advances in biochar research; (ii) to assess the number of patents on biochar over the years; (iii) to look at the industrial production of biochar worldwide; (iv) to detect the potential for biochar production in Brazil regarding waste biomass availability; and (v) to discuss the potential of biochar in contributing to reach some Sustainable Development Goals (SDGs). The holistic analysis presented here suggests that progress has been made in research, patent development, and industrial implementation of biochar, and that its potential role in achieving certain SDGs is noteworthy. Therefore, this overview can be useful in guiding future research about biochar to improve the knowledge of the different branches in this field. Full article

This study aimed to assess the sorption capacity of a natural sorbent, specifically birch bark (BB), and its modification using chemical reagents, including nitric and hydrochloric acid, sodium hydroxide, and chloride. The objective of the chemical modification was to enhance the sorption capacity of the heavy metals cadmium(II), chromium(VI), and manganese(II). The most effective modification for adsorbing cadmium and manganese from aqueous solutions was achieved by treating the sorbent with a 0.1 M sodium hydroxide solution (BBNa). Conversely, in the case of chromium, each modification adversely affected its adsorption by the sorbent. Concentrations of the solutions were analyzed using atomic absorption spectrometry at appropriate time intervals. The adsorption process was described using Langmuir, Freundlich, and Temkin isotherms. The Freundlich isotherm provided the best fit for cadmium and chromium (R² = 0.988 and 0.986, respectively), while the Langmuir isotherm was most suitable for manganese (R² = 0.996). The sorption capacity varied for each metal ion: Cd (II)—33.13 mg/g, Cr (VI)—35.98 mg/g, and Mn (II)—24 mg/g for the highest concentration tested. This study employed pseudo–first-rate order, pseudo–second-rate order model kinetics, and the Weber–Morris model to examine the adsorption kinetics. The pseudo–second-rate order kinetics demonstrated the best fit (R² > 0.94) for each heavy metal, which underlines the process’s chemical nature. Full article

The screening of all non-radioactive metals without lanthanides for thermochemical hydrogen storage was performed based on physical chemistry calculations. The thermodynamic data were collected from the NIST (National Institute of Standards and Technology) public data repository, which was followed by calculations regarding the change in enthalpy, entropy, Gibbs free energy and equilibrium reaction temperature. The results were critically evaluated based on thermodynamic parameters, viable metals were identified, and their hydrogen storage densities and energy–enthalpy ratios were evaluated. The elements viable for controlled thermochemical hydrogen storage via the reversible reduction and oxidation of metal oxides and metals are manganese (Mn), iron (Fe), molybdenum (Mo) and tungsten (W). Manganese has the largest theoretical potential for hydrogen storage with reversible reduction and oxidation of metal oxides and metals. The second candidate is iron, while the other two (Mo and W) have much lower potential. More research efforts should be dedicated to experimental testing of the identified metals (Mn, Fe, Mo and W) and their different oxides for thermochemical hydrogen storage capabilities both on laboratory and pilot scales. Ferromanganese alloy(s) might also prove itself as an efficient and affordable thermochemical hydrogen storage material. Our theoretical investigation expanded the knowledge on thermochemical hydrogen storage and is accompanied with a brief literature review revealing the lack of experimental studies, especially on oxidation of metals with water vapor occurring during the hydrogen release phase of the cycle. Consequently, accurate modelling of transport, kinetics and other phenomena during hydrogen storage and release is scarce. Full article

To reveal the mechanism of hydraulic fracture initiation and propagation under the conditions of multiple perforations during horizontal well fracturing, we creatively conducted dual-hole fracturing experiments on small rock samples and established a two-dimensional model of a single cluster with multiple perforations in a horizontal well based on the extended finite element method using the fluid–solid coupling equation, which was combined with the basic theory of damage mechanics. The biggest difference from previous research is that this model does not consider the hypothesis of stress shadows and only focuses on studying the initiation and propagation of multiple perforations in one cluster. We studied the effects of perforation parameters, stress state, and injection flow rate on the initiation and propagation of hydraulic fractures using this model. The experimental and simulation results indicate that under multi-perforation conditions, the number of fractures depends on the number of perforations. The simulation results show that when the spacing between perforations increases or the number of perforations reduces, the initiation time of perforation is advanced and the interference between fractures weakens, which is conducive to the initiation and propagation of hydraulic fractures. As the stress difference increases, the initiation time of perforation becomes earlier and the deflection angle of the outermost fractures becomes smaller, which is conducive to the parallel expansion of the fractures. Moreover, although this has little impact on the morphology of fractures with the rise in flow rate in simulation, it is beneficial for improving the initiation and propagation speed of fractures. The length of fractures also increases significantly at the same time point. In addition, both the experiments and simulations revealed that an increase in the flow rate could accelerate the initiation time of fractures. The proposed model can guide fracturing construction to optimize the design of perforation spacing during horizontal well fracturing, which can contribute to reducing development costs and improving the final production. Full article

In the contemporary era, conventional energy sources like oil, coal, and natural gas overwhelmingly contribute 89.6% to global CO₂ emissions, intensifying environmental challenges. Recognizing the urgency of addressing climate concerns, a pivotal shift towards renewable energy, encompassing solar, wind, and biofuels, is crucial for bolstering environmental sustainability. Bioethanol, a globally predominant biofuel, offers a versatile solution, replacing gasoline or integrating into gasoline–ethanol blends while serving as a fundamental building block for various valuable compounds. This review investigates the dynamic landscape of biomass generations, drawing insightful comparisons between the first, second, third, and fourth generations. Amid the drive for sustainability, the deliberate focus on the initial generation of biomass, particularly corn, in bioethanol production is grounded in the current dependence on edible crops. The established utilization of first-generation biomass, exemplified by corn, underscores the necessity for a comprehensive examination of its advantages and challenges, allowing for a nuanced exploration of existing infrastructure and practices. To produce bioethanol from corn feedstock, various milling methods can be employed. Thus, this paper delves into a comparative assessment of dry-milling and wet-milling processes scrutinizing their efficiency, environmental impact, and economic feasibility. Full article

In the process of the large-scale hydraulic fracturing of a shale gas field in the Weiyuan area of Sichuan province, the quantitative description and evaluation of hydraulic fracture expansion morphology and the three-dimensional distribution law are the key points of evaluation of block fracturing transformation effect. Many scholars have used the finite element method, discrete element method, grid-free method and other numerical simulation methods to quantitatively characterize hydraulic fractures, but there are often the problems that the indoor physical simulation results are much different from the actual results and the accuracy of most quantitative studies is poor. Considering rock mechanics parameters and based on the displacement discontinuity method (DDM), a single-stage multi-cluster fracture propagation model of horizontal well was established. The effects of Young’s modulus, Poisson’s ratio, the in situ stress difference, the approximation angle, the perforation cluster number and the perforation spacing on the formation of complex fracture networks and on the geometrical parameters of hydraulic fractures were simulated. The research results can provide theoretical reference and practical guidance for the optimization of large-scale fracturing parameters and the quantitative post-fracturing evaluation of horizontal wells in unconventional reservoirs such as shale gas reservoirs. Full article

The state of charge (SOC) is an important indicator for evaluating a battery management system (BMS), which is crucial for the reliability, performance, and life management of a battery. In this paper, the characteristics of a Li-ion battery are deeply studied to explore the charge/discharge curve under different environments. Meanwhile, a second-order RC equivalent circuit model is constructed. The function identification of the EMF and SOC is performed based on the least squares method. The model estimation error is verified by simulation to be less than 0.05 V. Based on the Suboptimal Multiple Fading Factor Extended Kalman Filter (SMFEKF) algorithm, the SOC under constant current and UDDS conditions are estimated. Matlab/simulink simulations illustrate that the estimated accuracy of the proposed algorithm is improved by 79.36% compared with the EKF algorithm. Finally, the validity of the algorithm is verified jointly with the BMS. The results show that the estimation error is within 4% in both constant current condition as well as UDDS conditions, and it can still be predicted quickly and accurately under the uncertainty in the initial value of the SOC. Full article

In the industrial processing of fruits, co-products are generated, which are often not used. The pracaxi co-product, obtained by cold pressing its seeds, contains phenolic compounds with antioxidant activity, which in this work were extracted and microencapsulated by spray drying. The pracaxi extract was characterized by Fourier-transform infrared spectroscopy (FTIR) and high-performance liquid chromatography (HPLC-DAD), and its antioxidant activity was quantified by the ABTS and DPPH assays. Total polyphenol and flavonoid contents in the extract and microparticles were determined by UV-Vis spectrophotometry. Microparticles were then characterized regarding their moisture content, morphology (by scanning electron microscopy), size, polydispersity index and zeta potential. The FTIR spectra revealed functional groups that may be related to phenolic compounds. The extract showed good antioxidant activity according to both selected assays, while the HPLC-DAD analysis evidenced epicatechin as the main compound, whose content was quantified and validated according to the guidelines of recognized national and international agencies. The total polyphenol contents were 20.61 ± 0.20 mg gallic acid equivalent (GAE)/g in the extract and 18.48 ± 0.10 mg GAE/g in the microparticles, while the total flavonoid contents were 28.29 ± 0.70 mg quercetin equivalent (QE)/g and 13.73 ± 0.10 mg QE/g, respectively. Microparticles had a low moisture content, spherical shape, size less than 1 μm and negative zeta potential. Furthermore, they were able to satisfactorily retain phenolic compounds, although in a smaller amount compared to the extract due to small losses resulting from degradation during the drying process. These results, taken as a whole, demonstrate that the pracaxi co-product can be a promising candidate in obtaining products of interest for the cosmetic and food sectors by aiming to exploit its antioxidant activity. Full article

As urbanization accelerates, the contamination of urban soil and the consequent health implications stemming from urban expansion are increasingly salient. In recent years, a plethora of cities and regions nationwide have embarked on rigorous soil geological surveys with a focus on environmental quality, yielding invaluable foundational data. This research aims to develop scientifically robust and rational land-use planning strategies while assessing the levels of heavy metal pollution and associated risks. The urban agglomeration encompassing Zhengzhou, Luoyang, and Kaifeng (referred to as Zheng–Bian–Luo Urban Agglomeration) in Henan Province was designated as the study area. Leveraging the Nemerow comprehensive index method alongside the Hakanson potential ecological risk assessment method, this study delved into the pollution levels and potential ecological ramifications of nine heavy metals, namely Cr, Mn, Ni, Cu, Zn, As, Cd, Pb, and Co. Research indicates that the hierarchy of individual potential ecological risks ranges from most to least significant as follows: Cd > Pb > Cr > Ni > Cu > Zn > As > Mn > Co. The concentrations of Cd in both Zhengzhou and Kaifeng surpassed the established background levels. Furthermore, the mean single-factor pollution index values for the heavy metals Cd and Zn exceeded 1, signifying a state of minor pollution. The Nemerow comprehensive index P of Cd and Zn is between 1 < P_comp ≤ 2, which is considered mild pollution. The comprehensive P values of the other seven metal elements are all less than 0.7, reaching a clean (alert) level. Predominantly, the primary potential risk factor in the superficial soil of the Zheng–Bian–Luo urban agglomeration is Cd, while the ecological risk implications associated with other heavy metal elements are comparatively minimal. The soil environmental quality within the designated study area remains secure, although certain localized areas pose potential risks of heavy metal pollution. A comprehensive assessment of the current state of soil heavy metal pollution is essential to establish a theoretical foundation and provide technical support for soil environmental protection, pollution mitigation, and sustainable utilization. Full article

In recent years, biofuels have gained considerable prominence in response to growing concerns about resource scarcity and environmental pollution. Previous investigations have revealed that the appropriate blending of iso-propanol–butanol–ethanol (IBE) into diesel significantly improves both the c combustion efficiency and emission performance of internal combustion engines (ICEs). However, the combustion mechanism of IBE–diesel for the numerical studies of engines has not reached maturity. In this study, a skeletal IBE–diesel multi-component mechanism, comprising 157 species and 603 reactions, was constructed using the decoupling method. It was formulated by amalgamating the reduced fuel-related sub-mechanisms derived from diesel surrogates (n-dodecane, iso-cetane, iso-octane, toluene, and decalin) and n-butanol, along with the detailed core sub-mechanisms of C₁, C₂, C₃, CO, and H₂. The constructed mechanism is capable of better matching the physical and chemical properties of actual diesel fuel. Extensive validation, including ignition delay, laminar flame speed, a premixed flame species profile, and engine experimental data, confirms the reliability of the mechanism in engine numerical studies. Subsequent investigations reveal that as the IBE blend ratio and EGR rate increase, the ignition delay exhibits an increase, while the combustion duration experiences a decrease. Blending IBE into diesel, along with a specific EGR rate, proves effective in simultaneously reducing NOx and soot emissions. Full article