Next Article in Journal
Condition Monitoring of Bearing Faults Using the Stator Current and Shrinkage Methods
Next Article in Special Issue
Electrospun Separation Material for Lithium-Ion Batteries: Synthesis and Study of Physical and Electrochemical Properties
Previous Article in Journal
Overview of Recent Advancements in the Microbial Fuel Cell from Fundamentals to Applications: Design, Major Elements, and Scalability
 
 
Search for Articles:
Title / Keyword
Author / Affiliation / Email
Journal
Article Type
 
 
Advanced Search
 
Section
Special Issue
Volume
Issue
Number
Page
 
Journals
Energies
Volume 12
Issue 17
10.3390/en12173391
energies-logo
Submit to this Journal Review for this Journal Propose a Special Issue
► Article Menu

Article Menu

share Share announcement Help format_quote Cite question_answer Discuss in SciProfiles thumb_up
...
Endorse textsms
...
Comment
first_page
settings
Order Article Reprints
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Electrospun Core-Shell Nanofiber as Separator for Lithium-Ion Batteries with High Performance and Improved Safety

by
Zheng Liang
1,*,
Yun Zhao
2,* and
Yanxi Li
1,*
1
Department of Materials Science and Engineering, Stanford University, Stanford, CA 94305, USA
2
Institute of Nuclear & New Energy Technology, Tsinghua University, Beijing 100084, China
*
Authors to whom correspondence should be addressed.
Energies 2019, 12(17), 3391; https://doi.org/10.3390/en12173391
Submission received: 25 July 2019 / Revised: 30 August 2019 / Accepted: 30 August 2019 / Published: 3 September 2019
(This article belongs to the Special Issue Advanced Nanomaterials for Li- and Na-Ion Batteries)
Browse Figures
Versions Notes

Abstract

:
Though the energy density of lithium-ion batteries continues to increase, safety issues related to the internal short circuit and the resulting combustion of highly flammable electrolytes impede the further development of lithium-ion batteries. It has been well-accepted that a thermal stable separator is important to postpone the entire battery short circuit and thermal runaway. Traditional methods to improve the thermal stability of separators include surface modification and/or developing alternate material systems for separators, which may affect the battery performance negatively. Herein, a thermostable and shrink-free separator with little compromise in battery performance was prepared by coaxial electrospinning and tested. The separator consisted of core-shell fiber networks where poly (vinylidene fluoride-hexafluoropropylene) (PVDF-HFP) layer served as shell and polyacrylonitrile (PAN) as the core. This core-shell fiber network exhibited little or even no shrinking/melting at elevated temperature over 250 °C. Meanwhile, it showed excellent electrolyte wettability and could take large amounts of liquid electrolyte, three times more than that of conventional Celgard 2400 separator. In addition, the half-cell using LiNi1/3Co1/3Mn1/3O2 as cathode and the aforementioned electrospun core-shell fiber network as separator demonstrated superior electrochemical behavior, stably cycling for 200 cycles at 1 C with a reversible capacity of 130 mA·h·g−1 and little capacity decay.

1. Introduction

With the recent development of portable electronics and electric vehicles, there is a strong demand for advanced lithium-ion batteries (LIB) with high energy density [1,2,3,4,5,6,7,8,9]. Although the energy density of LIBs keeps increasing under the intensive research efforts, safety issues associated with internal short circuit and the resulting combustion of flammable electrolyte impedes the further development and commercial application of next-generation LIBs [10]. It is well-accepted that the shrinking of separators under elevated temperature accelerates the battery shorting and thermal runaway process [11,12,13,14]. Therefore, advanced separators with improved thermal stability are of great significance for battery safety [15,16,17,18,19]. However, most modifications made to the separator could affect the battery performance negatively [20,21]. As a result, it is necessary to develop a novel battery separator with superior thermal stability and little compromise on battery performance.
Commercial separators (a combination of porous polyethylene (PE) film and porous polypropylene (PP) film), though being widely used for decades, suffer from poor thermal stability and limited electrolyte wettability [22,23]. Ceramic particle coatings are thereby developed and applied to these commercial separators to tackle the above problems [24,25,26]. Although the ceramic particles-coated commercial separators exhibit improved electrolyte uptake and thermal stability [27,28], the LIBs using these coated separators show a reduced electrochemical performance due to the reduced separator pore size, increase in film thickness/weight, and poor adhesion between coating layer and separator layer [29,30,31,32]. Moreover, intensive research efforts have been placed on developing novel battery separators based on alternate material systems other than PE or PP, including polyacrylonitrile (PAN) [33], polyimide (PI) [34], poly (vinylidene fluoride-hexafluoropropylene) (PVDF-HFP) [35], and ether-modified poly (ether ether ketone) (PEEK) [36]. However, the improvement is quite limited, and it is still challenging to achieve good mechanical strength, superior thermal stability, large electrolyte uptake, and little negative influence on electrochemical performance in the same time for a battery separator system [33,34,35,36,37,38].
Herein, following this line, we successfully designed a core-shell fiber network by coaxial electrospinning to achieve both excellent thermal stability and electrochemical properties at the same time: The thermally stable and mechanically strong PAN fibers as the core serve as a rigid framework to preserve the separator structure at elevated temperature; the PVDF-HFP as the shell layer covering on the PAN core provides excellent electrolyte wettability. The as-prepared electrospun core-shell fiber network was then denoted as PAN@PVDF-HFP and employed as battery separators, exhibiting good electrochemical properties and excellent thermal stability.

2. Materials and Methods

2.1. Materials

PAN (average Mw = 150,000, powder), PVDF-HFP (average Mw = 455,000; average Mn = 110,000, pellets), dimethylformamide (DMF, 99.8%), and N-methyl-2-pyrrolidone (NMP, 99.5%) were purchased from Sigma-Aldrich. All of these reagents were used without further purification. Electrolyte (1 M LiPF6 dissolved in a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) (v/v = 1 : 1), moisture < 10 ppm), commercial separator (Celgard 2400, Gelon LIB Co., LTD, Linyi, China), poly(vinylidene fluoride) (PVDF, HSV900, 99.5%), carbon black C45, LiNi1/3Co1/3Mn1/3O2 (NCM), lithium metal foil (99.9%), copper foil (12 μm, 99.8%), aluminum (Al) foil (16 ± 2 μm, 99.54%), and coin cell type CR2032 (TypeCR2032, MTI Kejing Technology, Shenzhen, China) were purchased from MTI Kejing Technology. In addition, all the materials tested as battery separators (commercial Celgard separators, electrospun fibers) had the same thickness, of around 30 μm, for fair comparisons.

2.2. Method

The core-shell fiber network, which was used as battery separators, was fabricated by dual-nozzle coaxial electrospinning. The core and shell precursor solutions were prepared by 8 wt% PAN and 12 wt% PVDF-HFP dissolved in dimethylformamide (DMF), respectively. In more detail, the PAN precursor solution was prepared by dissolving 8 g PAN powder in 92 g DMF solution under stirring for 3 h at 70 °C. The PVDF-HFP precursor solution was prepared by dissolving 12 g PVDF-HFP in 88 g DMF solution under stirring for 3 h at room temperature. When both solutions became homogeneous, the solutions were treated in an ultrasonic bath for 30 min to remove bubbles. The concentrations of our precursor solutions were set at a relatively low level because dilute solutions help a partial mixing of PAN and PVDF-HFP, which leads to strong interaction during the electrospinning process. During electrospinning, 0.54 mL·h−1 of PAN precursor solution was extruded through the inner channel of the dual-nozzle, while 1.08 mL·h−1 of PVDF-HFP precursor solution was extruded through the outer channel. Before voltage setup, it was important to extrude PVDF-HFP solution firstly before extruding PAN solution. The electrospinning voltage was set to 16 kV in the beginning and then gradually lowered to 14.8 kV to form a stable Taylor cone. This operation could avoid the deposition of solution droplets on the metallic collector. The obtained electrospun fiber network was dried at 60 °C and the thickness of this fiber network was controlled to be around 30 μm. The heat-treated PAN@PVDF-HFP fiber network was obtained by heating the normal PAN@PVDF-HFP to 250 °C and held at the elevated temperature for 10 min.

2.3. Characterization

The thermal gravimetric analysis (TGA, Netzsch, STA 409 PC, Netzsch, Burlington, US) was performed in air at the heating rate of 10 °C·min−1. The morphology and elemental composition of the fiber network were examined by transmission electron microscopy (TEM, HT7700, Hitachi, Ibaraki, Japan), scanning electron microscopy (SEM, SU-8010, Hitachi, Ibaraki, Japan), and energy dispersive spectrometer (EDS, SU-8010, Hitachi, Ibaraki, Japan).
To confirm the thermal behavior of the as-prepared separator, PAN@PVDF-HFP core-shell fiber network and PVDF-HFP fiber network were heated in a temperature range from 25 °C to 250 °C. The electrolyte uptake was measured by soaking the fiber network in 1 M LiPF6 in EC/DEC electrolyte for 10 min, removing the residual electrolytes on the separator surface with air-laid paper, and weighing the soaked separator three times to obtain an accurate measurement. The mass gain (average value) was therefore considered as the amount of electrolyte uptake. The contact angles of electrolyte droplets on different separators were studied using a contact angle meter (OCA15Pro, Dataphysics, Filderstadt, Germany).

2.4. Electrochemical Characterization

The LiNi1/3Co1/3Mn1/3O2 (NCM) half-cell was constructed using Li foil as the anode and NCM as the cathode to examine the influence of separators on battery performances. The results were compared between commercial separator and electrospun fiber networks. The NCM cathode was fabricated by mixing NCM powder, carbon black C45, and PVDF (8 wt% PVDF in N-Methyl-2-pyrrolidone (NMP)), with the weight ratio of 8 : 1 : 1. The resulting slurry was coated onto Al foil via a doctor blade and the loading of active materials was controlled at about 3 mg·cm−2. The electrode was then dried in a vacuum oven in air at 120 °C for 24 h. The CR2032 coin cell was assembled by sandwiching the as-prepared electrospun fiber network, adding 80 μL electrolyte (1 M LiPF6 in mixture of EC/DEC with ratio of 1 : 1 by volume) between a piece of NCM cathode disc and a piece of lithium foil disc. Galvanostatic discharge-charge cycling was performed with land system (CT2001A, Land Corporation, Wuhan, China) in a potential range from 2.5 V to 4.2 V at 0.1 C in the first 3 cycles for activation and at 1 C in the following cycles. The electrochemical impedance spectroscopy (EIS) test was conducted using a Li/Li symmetric coin cell configuration, with different separators (Celgard2400 separator and PAN@PVDF-HFP fiber network). In both cases the electrolyte used was 1 M LiPF6 dissolved in a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) (v/v = 1 : 1) and was fixed to be 60 μL.

3. Results and Discussion

To prepare the aforementioned core-shell fiber network, coaxial electrospinning technique was employed (Figure 1). Typically, two syringes are connected into a dual-nozzle, and precursor solutions of PAN and PVDF-HFP are injected into the inner and outer channels of the dual-nozzle, respectively. Afterwards, the core-shell fiber network can thus be produced through this technique and can be used as dual-functional separators for LIBs with high performance and improved safety.
The morphology of the as-prepared electrospun core-shell nanofiber (denoted as PAN@PVDF-HFP) is shown in Figures S1 and S2. The diameter of each single fiber ranged from 300 nm to 500 nm, without showing obvious agglomeration (Figure S1). From the TEM image, the core-shell structure was observed and confirmed (Figure S2). The as-prepared electrospun fiber network PAN@PVDF-HFP showed excellent flexibility, as no obvious cracks or defects could be observed after being rolled up or scrunched several times (Figure S3), indicating that the outer PVDF-HFP layer provides sufficient mechanical support and protection to lead to an improved mechanical property.
The content of PAN in the PAN@PVDF-HFP separator is determined by TGA (Figure 2a). Pure PAN powder exhibits a three-step decomposition: The first characteristic weight loss peak is sharp and clear with about 30% loss occurring at around 300 °C; the second weight loss behavior occurs in the temperature range of 300 °C to 470 °C; followed by the third weight loss which is around 500–600 °C. The weight loss of PVDF-HFP can be divided into two steps at around 450 °C and in the region of 450 °C to 520 °C. For PAN@PVDF-HFP core-shell nanofiber, in addition to the small weight loss peak at around 75 °C, which might be the organic solvent residue introduced from the electrospinning process, the first major weight loss at 300 °C was very similar to the first characteristic sharp weight loss peak of PAN, accounting for about 30% loss, and the rest region on the curve behaved like a mixture of PAN and PVDF-HFP. Therefore, this sharp peak at 300 °C was used to calculate the content of PAN in the polymer mixture. Specifically, this peak at 300 °C related to 30 wt% weight loss for pure PAN corresponds to an estimation of about 15–17% total loss in the PAN@PVDF-HFP composite. As a result, the calculated weight percentage of PAN in PAN@PVDF-HFP is about 60%.
Electrolyte wettability of the battery separator plays a key role in the overall battery performance [22,23]. The current commercial battery separator based on PE or PP shows limited electrolyte wettability, which affects negatively on the battery performance. Moreover, many surface modifications/coatings made to the commercial separator might also reduce the electrolyte uptake and wettability [22,23]. Therefore, there is a strong demand to tackle this wettability issue. In order to examine the electrolyte wettability of our electrospun fiber network, several tests including the electrolyte uptake measurement, wetting velocity measurement, and contact angle test were conducted on PAN@PVDF-HFP fiber network in comparison to commercial Celgard2400 separator and electrospun PVDF-HFP fiber networks (Figure 2b–d). According to the calculated electrolyte uptake results (Figure 2b), Celgard2400 separator can only absorb about 120 wt% of electrolyte compared to its own weight. In contrast, both the PAN@PVDF-HFP fiber network and electrospun PVDF-HFP fiber network show superior electrolyte wettability of up to 420 wt% electrolyte uptake. In addition to the amount of electrolyte absorbed, the wetting speed is another important factor to examine. Different separators were subjected to the measurements of spreading area of electrolyte with respect to the period of time, and the results were compared. As shown in Figure 2c, after dropping a fixed amount of electrolyte droplet onto the commercial Celgard2400 separator, the electrolyte droplet showed slow spreading even after 50 s. For PVDF-HFP and PAN@PVDF-HFP fiber networks, the electrolyte spread fast with similar speed. The wetting area (round shape) on the separator by the liquid electrolyte droplet increased from 1.00 cm in diameter right after the electrolyte droplet in contact with separator to 1.26 cm in diameter after 10 s and 2.14 cm after 50 s, respectively. This implies that the PVDF-HFP accounts for the superior wettability to liquid electrolyte and this improvement in electrolyte wettability is huge compared to that for commercial separators. Since lithium ion conduction/transportation during battery operations is always retarded or blocked by the poor wetting property and insufficient electrolyte uptake of separators, it is thus expected that when used as separators, the PVDF-HFP fiber network or the core-shell fiber with PVDF-HFP as the outer layer in contact with electrolyte could have little negative effects on battery performance compared with commercial separators. In addition, the electrolyte contact angle measurements further support the above conclusion that PVDF-HFP outer layer has superior electrolyte wettability. As shown from Figure 2d, the contact angle of electrolyte droplet on commercial Celgard2400 separator was 54°, while the contact angle of electrolyte droplet on PAN@PVDF-HFP fiber network was 21°. Both the contact angles were measured and recorded right after electrolyte droplet in contact with the fiber network.
Thermal stability is another significant factor for battery separators to investigate. It is well accepted that separator shrinkage under elevated temperature is one of the major origins to the battery thermal runaway [27]. To examine the thermal stability of separators under similar conditions to real battery operations, commercial Celgard2400, PVDF-HFP, and PAN@PVDF-HFP fiber networks were clamped with two pieces of glass plates first, and were then heated from room temperature to elevated temperature up to 250 °C for 10 min. A piece of brown-colored copper foil was placed at the bottom of glass plates to make the observation clearer and more obvious (Figure S4). As presented in Figure 3, commercial Celgard2400 separator suffered from several shrinkages at 180 °C and non-uniform distribution of the pin holes formation, which could lead to drastically increased short circuit hotspots and trigger the thermal runaway. At 250 °C the Celgard2400 separator shrunk dramatically and almost disappeared. The residual materials turned into dark brown to black color. The PVDF-HFP fiber network also could not endure the high temperature and melted into a transparent viscous layer sticking onto the glass plates (Figure 3) above 180 °C. More typical images demonstrating the melting behavior of PVDF-HFP can be found in Figure S5. In contrast, the PAN@PVDF-HFP fiber network exhibited little shrinking nor did the fiber network melt at elevated temperature up to 250 °C. As a result, the PAN core of the PAN@PVDF-HFP fiber network provides sufficient heat resistance to enable the overall core-shell fiber with excellent thermal stability.
Furthermore, in order to obtain more details about the above temperature-dependent change of separators during heating processes, the morphology of these separators were carefully studied using microscopes. Both PVDF-HFP and PAN@PVDF-HFP fiber networks were heated to 180 °C, 200 °C, and 250 °C and held at the elevated temperature for 10 min, and then characterized by SEM/EDS. Figure 4 displays the morphology of the two types of separators under different temperatures for 10 min, starting from room temperature. For PAN@PVDF-HFP fiber network, though the PVDF-HFP outer layer gradually melts and shrinks with the increasing temperature, the PAN core serving as skeleton still supports and maintains the entire structure (Figure S6). In comparison, the PVDF-HFP fiber network melts into a viscous fluid, which is in accordance with the observations from Figure 3. In addition, the elemental mapping results shown in Figure S7 before and after thermal treatment indicate a uniform distribution of elements carbon (C), nitrogen (N), and fluorine (F) over the entire PAN@PVDF-HFP fiber network.
Finally, lithium-ion batteries using NCM cathodes, Li foil anodes, and the PAN@PVDF-HFP fiber network as separators were constructed and subjected to electrochemical cycling. The voltage profiles at various current rates ranging from 0.5 C to 2 C are demonstrated in Figure 5a, where the cell using NCM cathode and PAN@PVDF-HFP as separator could deliver a high discharge capacity of over 120 mA·h·g−1, even at 2 C rate. Moreover, the rate capability, as well as long-term cycling, tests were also performed on batteries with NCM cathode and PAN@PVDF-HFP separator. The results were compared with batteries using the same cathode but with commercial Celgard2400 separator. Specifically, as presented in Figure 5b, batteries with PAN@PVDF-HFP separator and PVDF-HFP separator showed similar rate behavior under low current rates from 0.1 C to 1 C. However, under the high current rates such as 1.5 C and 2 C, batteries with PVDF-HFP separator exhibited rapid capacity decay and unstable cycling behavior. In contrast, batteries with PAN@PVDF-HFP separator showed a superior rate capability with little capacity decay, and the average charge capacity was maintained at 128 mA·h·g−1 under 1.5 C and 123 mA·h·g−1 under 2 C, respectively. This improvement in rate capability of batteries with PAN@PVDF-HFP separator compared with commercial separators can be ascribed to the enhanced electrolyte wettability and electrolyte uptake, which triggers facile ion transportation. Furthermore, long-term cycling was conducted on both batteries. Both cells presented a good cycling behavior for reversible capacity over 130 mAh g-1 for more than 200 cycles with almost 90% capacity retention (Figure 5c). Moreover, electrochemical impedance spectroscopy (EIS) tests for cells using Celgard2400 separator and PAN@PVDF-HFP separator showed that both cells have similar lithium ion conduction behavior (Figure S8). Therefore, the batteries with our dual-nozzle coaxial electrospun core-shell nanofiber as separator even show enhanced electrochemical properties compared with their commercial counterparts. In addition, thermal stability of the electrospun fiber network was again confirmed from the symmetric cell cycling test using a Li/Separator/Li configuration. The PAN@PVDF-HFP fiber network displays a preserved and robust structure, even after heat treatment at 250 °C due to the thermal-resistant property of the PAN core. As a result, the cell using heat-treated PAN@PVDF-HFP as separator shows its ability to cycle, although the overpotential is obviously larger than that of the cell using untreated PAN@PVDF-HFP fiber network as separator (Figure S9).

4. Conclusions

In conclusion, the rational design of a core-shell nanofiber network was successfully achieved via our dual-nozzle, coaxial electrospinning technique. This PAN@PVDF-HFP core-shell fiber network with PAN as the core and PVDF-HFP as the outer layer exhibited excellent heat resistance from the PAN core and excellent electrolyte wettability from the PVDF-HFP shell at the same time. As a result, when used as battery separators, this core-shell fiber network provided superior thermal stability with little compromise, and even some enhancement in battery performances. Therefore, this core-shell nanofiber, as well as this design concept, holds promise in next-generation energy storage devices.

Supplementary Materials

The following are available online at https://www.mdpi.com/1996-1073/12/17/3391/s1. Figure S1: The SEM image of PAN@PVDF-HFP core-shell fiber network. Figure S2: The TEM image of two PAN@PVDF-HFP fibers. Figure S3: The flexibility test of PAN@PVDF-HFP separator. Figure S4: The thermal stability test of commercial separator, PVDF-HFP, and PAN@PVDF-HFP fiber network. Figure S5: Thermal stability tests of PAN film and PVDF-HFP film at 180 °C. Figure S6: SEM image showing the structural intactness of PAN@PVDF-HFP fiber network at 250 °C. Figure. S7: Elemental mapping of selected area of PAN@PVDF-HFP fiber network.

Author Contributions

Conceptualization, Y.Z. and Z.L.; methodology, Y.Z.; investigation, Y.L.; writing—original draft preparation, Y.Z.; writing—review and editing, Y.L. and Z.L.; supervision, Z.L.; project administration, Y.Z.

Funding

The work was supported by the National Natural Science Foundation of China (No. U1564205), Ministry of Science and Technology of China (No. 2013CB934000, 2016YFE0102200).

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Miao, Y.; Hynan, P.; Jouanne, A.; Yokochi, A. Current Li-Ion Battery Technologies in Electric Vehicles and Opportunities for Advancements. Energies 2019, 12, 1074. [Google Scholar] [CrossRef]
  2. Goodenough, J.B.; Kim, Y. Challenges for rechargeable Li batteries. Chem. Mater. 2010, 22, 587–603. [Google Scholar] [CrossRef]
  3. Tarascon, J.M.; Armand, M. Issues and challenges facing rechargeable lithium batteries. Nature 2001, 414, 359–367. [Google Scholar] [CrossRef] [PubMed]
  4. Chen, J. Recent Progress in Advanced Materials for Lithium Ion Batteries. Materials 2013, 6, 156–183. [Google Scholar] [CrossRef] [PubMed]
  5. Liang, Z.; Lin, D.C.; Zhao, J.; Lu, Z.D.; Liu, Y.Y.; Liu, C.; Lu, Y.Y.; Wang, H.T.; Yan, K.; Tao, X.Y.; et al. Composite lithium metal anode by melt infusion of lithium into a 3D conducting scaffold with lithiophilic coating. PNAS 2016, 113, 2862–2867. [Google Scholar] [CrossRef] [Green Version]
  6. Zhao, Y.; Jin, Y.H.; Wang, L.; Tian, G.Y.; He, X.M. The application of self-assembled hierarchical structures in lithium-ion batteries. Prog. Chem. 2018, 30, 1761–1769. [Google Scholar]
  7. Liang, Z.; Yan, K.; Zhou, G.; Pei, A.; Zhao, J.; Sun, Y.; Xie, J.; Li, Y.; Shi, F.; Liu, Y.; et al. Composite lithium electrode with mesoscale skeleton via simple mechanical deformation. Sci. Adv. 2019, 5, eaau5655. [Google Scholar] [CrossRef] [PubMed] [Green Version]
  8. Zhao, Y.; Kang, Y.Q.; Jin, Y.H.; Wang, L.; Tian, G.Y.; He, X.M. Silicon-Based and -Related Materials for Lithium-Ion Batteries. Prog. Chem. 2019, 31, 613–630. [Google Scholar] [CrossRef]
  9. Liang, Z.; Tao, X.; Cui, Y. Black TiO2 Nanomaterials for Lithium–Sulfur Batteries. Black TiO2 Nanomater. Energy Appl. 2017, 275–304. [Google Scholar] [CrossRef]
  10. Ji, W.X.; Wang, F.; Liu, D.T.; Qian, J.F.; Cao, Y.L.; Chen, Z.X.; Yang, H.X.; Ai, X.P. Building thermally stable Li-ion batteries using a temperature-responsive cathode. J. Mater. Chem. 2016, 4, 11239–11246. [Google Scholar] [CrossRef]
  11. Liu, K.; Liu, Y.Y.; Lin, D.C.; Pei, A.; Cui, Y. Materials for lithium-ion battery safety. Sci. Adv. 2018, 4, eaas9820. [Google Scholar] [CrossRef] [Green Version]
  12. Lee, K.T.; Jeong, S.; Cho, J. Roles of surface chemistry on safety and electrochemistry in lithium ion batteries. Acc. Chem. Res. 2013, 46, 1161–1170. [Google Scholar] [CrossRef] [PubMed]
  13. Li, H.; Wu, D.B.; Wu, J.; Dong, L.Y.; Zhu, Y.J.; Hu, X.L. Flexible, high-wettability and fire-resistant separators based on hydroxyapatite nanowires for advanced lithium-ion batteries. Adv. Mater. 2017, 29, 1703548. [Google Scholar] [CrossRef] [PubMed]
  14. Feng, X.N.; Ouyang, M.G.; Liu, X.; Lu, L.G.; Xia, Y.; He, X.M. Thermal runaway mechanism of lithium ion battery for electric vehicles: A review. Energy Storage Mater. 2018, 10, 246–267. [Google Scholar] [CrossRef]
  15. Lee, H.; Yanilmaz, M.; Toprakci, O.; Fu, K.; Zhang, X.W. A review of recent developments in membrane separators for rechargeable lithium-ion batteries. Energy Environ. Sci. 2014, 7, 3857–3886. [Google Scholar] [CrossRef]
  16. Zhang, H.; Zhou, M.Y.; Lin, C.E.; Zhu, B.K. Progress in polymeric separators for lithium ion batteries. RSC Adv. 2015, 5, 89848–89860. [Google Scholar] [CrossRef]
  17. Zhu, X.M.; Jiang, X.Y.; Ai, X.P.; Yang, H.X.; Cao, Y.L. A highly thermostable ceramic-grafted microporous polyethylene separator for safer lithium-ion batteries. ACS Appl. Mater. Interfaces 2015, 7, 24119–24126. [Google Scholar] [CrossRef] [PubMed]
  18. Yan, X.Z.; Wang, Y.R.; Yu, T.; Chen, H.; Zhao, Z.B.; Guan, S.Y. Polyimide binder by combining with polyimide separator for enhancing the electrochemical performance of lithium ion batteries. Electrochim. Acta 2016, 216, 1–7. [Google Scholar] [CrossRef]
  19. Pan, L.; Wang, H.B.; Wu, C.L.M.; Liao, C.B.; Li, L. Tannic-acid-coated polypropylene membrane as a separator for lithium-ion batteries. ACS Appl. Mater. Interfaces 2015, 7, 16003–16010. [Google Scholar] [CrossRef]
  20. Wu, D.Z.; Deng, L.; Sun, Y.; Teh, K.S.; Shi, C.; Tan, Q.L.; Zhao, J.B.; Sun, D.H.; Lin, L.W. A high-safety PVDF/Al2O3 composite separator for Li-ion batteries via tip-induced electrospinning and dip-coating. RSC Adv. 2017, 7, 24410–24416. [Google Scholar] [CrossRef]
  21. Liang, N.Q.; Fang, J.H.; Guo, X.X. A simple approach for preparation of porous polybenzimidazole membranes as a promising separator for lithium ion batteries. J. Mater. Chem. A 2017, 5, 15087–15095. [Google Scholar] [CrossRef]
  22. Pankaj, A.P.; Zhang, Z.M. Battery separators. Chem. Rev. 2004, 104, 4419–4462. [Google Scholar]
  23. Pi, J.K.; Wu, G.P.; Yang, H.C.; Arges, C.G.; Xu, Z.K. Separators with biomineralized zirconia coatings for enhanced thermo- and electro-performance of lithium-ion batteries. ACS Appl. Mater. Interfaces 2017, 9, 21971–21978. [Google Scholar] [CrossRef] [PubMed]
  24. Yang, P.; Zhang, P.; Shi, C.; Chen, L.; Dai, J.; Zhao, J. The functional separator coated with core–shell structured silica–poly (methyl methacrylate) sub-microspheres for lithium-ion batteries. J. Membr. Sci. 2015, 474, 148–155. [Google Scholar] [CrossRef]
  25. Sun, G.; Sun, L.; Xie, H.; Liu, J. Electrospinning of Nanofibers for Energy Applications. Nanomaterials 2016, 6, 129. [Google Scholar] [CrossRef] [PubMed]
  26. Zhang, J.J.; Liu, Z.H.; Kong, Q.S.; Zhang, C.J.; Pang, S.P.; Yue, L.P.; Wang, X.J.; Yao, J.H.; Cui, G.L. Renewable and superior thermal-resistant cellulose-based composite nonwoven as lithium-ion battery separator. ACS Appl. Mater. Interfaces 2013, 5, 128–134. [Google Scholar] [CrossRef] [PubMed]
  27. Dai, J.H.; Shi, C.; Li, C.; Shen, X.; Peng, L.Q.; Wu, D.Z.; Sun, D.H.; Zhang, P.; Zhao, J.B. A rational design of separator with substantially enhanced thermal features for lithium-ion batteries by the polydopamine-ceramic composite modification of polyolefin membranes. Energy Environ. Sci. 2016, 9, 3252–3261. [Google Scholar] [CrossRef]
  28. Gong, S.; Jeon, H.; Lee, H.; Ryou, M.H.; Lee, Y.M. Effects of an integrated separator/electrode assembly on enhanced thermal stability and rate capability of lithium-ion batteries. ACS Appl. Mater. Interfaces 2017, 9, 17814–17821. [Google Scholar] [CrossRef]
  29. Croce, F.; Focarete, M.L.; Hassoun, J.; Meschini, I.; Scrosati, B. A safe, high-rate and high-energy polymer lithium-ion battery based on gelled membranes prepared by electrospinning. Energy Environ. Sci. 2011, 4, 921–927. [Google Scholar] [CrossRef]
  30. Zhu, X.M.; Jiang, X.Y.; Ai, X.P.; Yang, H.X.; Cao, Y.L. TiO2 ceramic-grafted polyethylene separators for enhanced thermostability and electrochemical performance of lithium-ion batteries. J. Membr. Sci. 2016, 504, 97–103. [Google Scholar] [CrossRef]
  31. Kang, S.M.; Ryou, M.H.; Choi, J.C.; Lee, H. Mussel- and diatom-inspired silica coating on separators yields improved power and safety in Li-ion batteries. Chem. Mater. 2012, 24, 3481–3485. [Google Scholar] [CrossRef]
  32. Liu, M.H.; Zhang, P.P.; Gou, L.T.; Hou, Z.Y.; Huang, B. Enhancement on the thermostability and wettability of lithium-ion batteries separator via surface chemical modification. Mater. Lett. 2017, 208, 98–101. [Google Scholar] [CrossRef]
  33. Cho, T.H.; Tanaka, M.; Onishi, H.; Kondo, Y.; Nakamura, T.; Yamazaki, H.; Tanase, S.; Sakai, T. Battery performances and thermal stability of polyacrylonitrile nano-fiber-based nonwoven separators for Li-ion battery. J. Power Sources 2008, 181, 155–160. [Google Scholar] [CrossRef]
  34. Cao, L.; An, P.; Xu, Z.; Huang, J. Performance evaluation of electrospun polyimide non-woven separators for high power lithium-ion batteries. J. Electroanal. Chem. 2016, 767, 34–39. [Google Scholar] [CrossRef]
  35. Bansal, D.; Meyer, B.; Salomon, M. Gelled membranes for Li and Li-ion batteries prepared by electrospinning. J. Power Sources 2008, 178, 848–851. [Google Scholar] [CrossRef]
  36. Li, Z.; Wang, W.Q.; Han, Y.; Zhang, L.; Li, S.S.; Tang, B.; Xu, S.M.; Xu, Z.H. Ether modified poly(ether ether ketone) nonwoven membrane with excellent wettability and stability as a lithium ion battery separator. J. Power Sources 2018, 378, 176–183. [Google Scholar] [CrossRef]
  37. Costa, C.M.; Maria, M.; Silva, M.M.; Lanceros-Méndez, S. Battery separators based on vinylidene fluoride (VDF) polymers and copolymers for lithium ion battery applications. RSC Adv. 2013, 3, 11404–11417. [Google Scholar] [CrossRef]
  38. Xiao, K.; Zhai, Y.Y.; Yu, J.Y.; Ding, B. Nanonet-structured poly (m-phenylene isophthalamide)-polyurethane membranes with enhanced thermostability and wettability for high power lithium ion batteries. RSC Adv. 2015, 5, 55478–55485. [Google Scholar] [CrossRef]
Energies 12 03391 g001 550
Figure 1. Schematic illustration of the fabrication process of the polyacrylonitrile (PAN) core and poly (vinylidene fluoride-hexafluoropropylene) (PVDF-HFP) shell (PAN@PVDF-HFP) fiber using dual-nozzle coaxial electrospinning technique. The PAN and PVDF-HFP precursor solutions are injected by syringes into the core and shell channels of the needle, respectively. The PAN core with excellent thermal stability serves as framework to preserve the entire structure at elevated temperature.
Figure 1. Schematic illustration of the fabrication process of the polyacrylonitrile (PAN) core and poly (vinylidene fluoride-hexafluoropropylene) (PVDF-HFP) shell (PAN@PVDF-HFP) fiber using dual-nozzle coaxial electrospinning technique. The PAN and PVDF-HFP precursor solutions are injected by syringes into the core and shell channels of the needle, respectively. The PAN core with excellent thermal stability serves as framework to preserve the entire structure at elevated temperature.
Energies 12 03391 g001
Energies 12 03391 g002 550
Figure 2. (a) Thermal gravimetric analysis (TGA) curves of PAN, PVDF-HFP, and PAN@PVDF-HFP in air flow; (b) the amount of electrolyte uptake for commercial Celgard2400 separator, PVDF-HFP fiber network, and PAN@PVDF-HFP fiber network (percentage on the basis of their own weight); (c) the spreading of electrolyte droplet on commercial Celgard2400 separator, PVDF-HFP, and PAN@PVDF-HFP fiber network with respect to time; (d) contact angles of commercial Celgard2400 separator and PAN@PVDF-HFP fiber network in the first second after electrolyte dropping.
Figure 2. (a) Thermal gravimetric analysis (TGA) curves of PAN, PVDF-HFP, and PAN@PVDF-HFP in air flow; (b) the amount of electrolyte uptake for commercial Celgard2400 separator, PVDF-HFP fiber network, and PAN@PVDF-HFP fiber network (percentage on the basis of their own weight); (c) the spreading of electrolyte droplet on commercial Celgard2400 separator, PVDF-HFP, and PAN@PVDF-HFP fiber network with respect to time; (d) contact angles of commercial Celgard2400 separator and PAN@PVDF-HFP fiber network in the first second after electrolyte dropping.
Energies 12 03391 g002
Energies 12 03391 g003 550
Figure 3. The thermal stability tests of commercial Celgard2400 separator, PVDF-HFP, and PAN@PVDF-HFP fiber network.
Figure 3. The thermal stability tests of commercial Celgard2400 separator, PVDF-HFP, and PAN@PVDF-HFP fiber network.
Energies 12 03391 g003
Energies 12 03391 g004 550
Figure 4. The top-view SEM images of the pristine PAN@PVDF-HFP fiber network at (a) room temperature and after being thermally treated at (b) 180 °C, (c) 200 °C, and (d) 250 °C, respectively; the inset in (a) is the TEM image of a single PAN@PVDF-HFP fiber; the morphology of PVDF-HFP fiber network at (e) room temperature, (f) 180 °C, (g) 200 °C, and (h) 250 °C, respectively.
Figure 4. The top-view SEM images of the pristine PAN@PVDF-HFP fiber network at (a) room temperature and after being thermally treated at (b) 180 °C, (c) 200 °C, and (d) 250 °C, respectively; the inset in (a) is the TEM image of a single PAN@PVDF-HFP fiber; the morphology of PVDF-HFP fiber network at (e) room temperature, (f) 180 °C, (g) 200 °C, and (h) 250 °C, respectively.
Energies 12 03391 g004
Energies 12 03391 g005 550
Figure 5. The electrochemical performances of LiNi1/3Co1/3Mn1/3O2 (NCM) cells using Celgard2400 and PAN@PVDF-HFP separators. The voltage range of the cycling is 2.5–4.2 V; (a) the charge–discharge voltage profiles at different C-rates for cells using PAN@PVDF-HFP separators; (b) the rate capability at different C-rates for NCM cells using Celgard2400 and PAN@PVDF-HFP separators; (c) the long-term cycling performances of NCM cells using Celgard2400 and PAN@PVDF-HFP separators.
Figure 5. The electrochemical performances of LiNi1/3Co1/3Mn1/3O2 (NCM) cells using Celgard2400 and PAN@PVDF-HFP separators. The voltage range of the cycling is 2.5–4.2 V; (a) the charge–discharge voltage profiles at different C-rates for cells using PAN@PVDF-HFP separators; (b) the rate capability at different C-rates for NCM cells using Celgard2400 and PAN@PVDF-HFP separators; (c) the long-term cycling performances of NCM cells using Celgard2400 and PAN@PVDF-HFP separators.
Energies 12 03391 g005

Share and Cite

MDPI and ACS Style

Liang, Z.; Zhao, Y.; Li, Y. Electrospun Core-Shell Nanofiber as Separator for Lithium-Ion Batteries with High Performance and Improved Safety. Energies 2019, 12, 3391. https://doi.org/10.3390/en12173391

AMA Style

Liang Z, Zhao Y, Li Y. Electrospun Core-Shell Nanofiber as Separator for Lithium-Ion Batteries with High Performance and Improved Safety. Energies. 2019; 12(17):3391. https://doi.org/10.3390/en12173391

Chicago/Turabian Style

Liang, Zheng, Yun Zhao, and Yanxi Li. 2019. "Electrospun Core-Shell Nanofiber as Separator for Lithium-Ion Batteries with High Performance and Improved Safety" Energies 12, no. 17: 3391. https://doi.org/10.3390/en12173391

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop