Characterization of a Laser Surface-Treated Martensitic Stainless Steel
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials and Laser Treatment
2.2. Metallographic and Microstructural Analysis
2.3. Tribology Test
2.4. Impact Test
2.5. Potentiodynamic Corrosion Test
3. Results
3.1. Microstructural Analysis
3.1.1. Microstructure of the As-Received Specimen
3.1.2. Microstructure of the CHT Specimens
3.1.3. Microstructure of the LHT Specimens
3.2. Hardened Depth
3.3. Macrohardness
3.4. Microhardness Distribution
3.5. Wear Behavior
3.6. Impact Results
3.7. Corrosion Results
4. Discussion
4.1. Microstructural Analysis
4.2. Hardness and Wear Behavior
4.3. Impact Toughness
4.4. Corrosion Resistance
5. Conclusions
- Laser surface treatment of AISI 416 martensitic stainless steel considerably increased the surface hardness from 155 to 510 HV. The obtained hardness values were found to strongly depend on the heat input values. The hardness values increased with increasing heat input, or decreased with the increasing laser scanning speed.
- The microhardness distribution in the laser affected region showed a stepwise profile. The average microhardness in the hardened zone reached HV 700, and in the heat affected zone it reached HV 450. The size of the shallowest hardened layer was 57 μm, and was associated with the lowest heat input (7 J·mm−2), while the deepest hardened layer was 885 μm and was achieved with the highest heat input value (60 J·mm−2), both with the lowest laser scanning speed of 0.5 m·min−1.
- The laser affected region could be divided into two zones based on different microstructures: (i) the hardened zone and (ii) the heat affected zone.
- As for heat input above 21 J·mm−2, heat was sufficient to obtain complete austenitization, and the carbon completely dissolved in austenite and caused an increase in hardness values and vice versa.
- Wear results showed that up to scanning speed of 1 m·min−1, the wear resistance of samples processed at both laser powers was comparable to the conventionally hardened samples. On the other hand, at higher speeds, LHT samples showed a decrease in wear resistance as the scanning speed increased; this may have partially been related to a shallower hardened depth, which might have entirely worn out during the wear test. The weight loss decreased with the increase in heat input. This was reflected through the surface hardness values after laser surface treatment.
- The wear resistance depended on the hardened depth, the amount of heat input, hardness levels, and compressive stresses.
- A significant result concerning the impact toughness and hardness values of laser heat treated samples, as compared to conventional heat treated samples, was reported. At the same level of hardness, laser treated samples experienced more than double the improvement in impact toughness. The reason for this increase was due to residual compressive stress induced by a laser surface treatment, which was able to restrain the growth of cracks.
- The CHT samples tempered at 600 °C had comparable impact energy with LHT samples, but at much lower hardness levels (280 Hv vs. 510 Hv), with correspondingly higher wear resistance in LHT samples.
- The corrosion potentials of the LHT samples improved by 80 and 70 mV over those recorded for the AR and CHT samples respectively.
- The optimum condition for wear resistance, impact toughness and corrosion resistance was recorded at a heat input value of 21 J·mm−2. This may not have been the maximum value for each property, but it was the general optimum, consideringall of the properties as a whole.
Acknowledgments
Author Contributions
Conflicts of Interest
References
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Sample No. P-X-Y | Laser Power P (KW) | Laser Scanning Speed v (m·min−1) |
---|---|---|
P-07-0.5 | 0.7 | 0.5 |
P-07-1 | 0.7 | 1 |
P-07-2 | 0.7 | 2 |
P-07-3 | 0.7 | 3 |
P-1-0.5 | 1 | 0.5 |
P-1-1 | 1 | 1 |
P-1-2 | 1 | 2 |
P-1-3 | 1 | 3 |
Condition | AR | CHT | P-07-0.5 | P-07-1 | P-07-2 | P-07-3 | P-1-0.5 | P-1-1 | P-1-2 | P-1-3 |
---|---|---|---|---|---|---|---|---|---|---|
Corrosion potential (mV vs. SRE) | −385 | −372 | −340 | −359 | −307 | −328 | −380 | −361 | −335 | −378 |
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Al-Sayed, S.R.; Hussein, A.A.; Nofal, A.A.; Hassab Elnaby, S.I.; Elgazzar, H. Characterization of a Laser Surface-Treated Martensitic Stainless Steel. Materials 2017, 10, 595. https://doi.org/10.3390/ma10060595
Al-Sayed SR, Hussein AA, Nofal AA, Hassab Elnaby SI, Elgazzar H. Characterization of a Laser Surface-Treated Martensitic Stainless Steel. Materials. 2017; 10(6):595. https://doi.org/10.3390/ma10060595
Chicago/Turabian StyleAl-Sayed, S.R., A.A. Hussein, A.A. Nofal, S.I. Hassab Elnaby, and H. Elgazzar. 2017. "Characterization of a Laser Surface-Treated Martensitic Stainless Steel" Materials 10, no. 6: 595. https://doi.org/10.3390/ma10060595
APA StyleAl-Sayed, S. R., Hussein, A. A., Nofal, A. A., Hassab Elnaby, S. I., & Elgazzar, H. (2017). Characterization of a Laser Surface-Treated Martensitic Stainless Steel. Materials, 10(6), 595. https://doi.org/10.3390/ma10060595