Vegetable Fillers and Rapeseed Oil-Based Polyol as Natural Raw Materials for the Production of Rigid Polyurethane Foams
Abstract
:1. Introduction
2. Materials and Methods
2.1. Raw Materials for Polyurethane Foams Preparation
2.2. Synthesis of Rigid Polyurethane Foams
2.3. Characterization of Raw Materials and Rigid Polyurethane Foams
3. Results
3.1. Analysis of the Natural Raw Materials and the Processing Parameters of the Used Compositions
3.1.1. Sieve Analysis of the Natural Fillers
3.1.2. Chemical Composition of the Natural Fillers
3.1.3. Thermal Analysis of the Natural Fillers
3.1.4. Analysis of the Filler Particles’ Surface Morphology
3.1.5. Analysis of Viscosity of the Polyols with the Natural Filler Particles
3.1.6. Analysis of the Foaming Process
3.2. Cell Structure and Properties of Rigid Polyurethane Foams
3.2.1. Structure Analysis of the Polyurethane Composites
3.2.2. Analysis of the Chemical Composition of the Foams
3.2.3. Thermal Analysis of the Rigid Polyurethane Foams
3.2.4. Analysis of the Physicomechanical Properties of the Foams
4. Conclusions
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Sample | PU_REF | PU_ROP | PU_ROP_CH | PU_ROP_R | PU_ROP_WS | PU_ROP_HS |
---|---|---|---|---|---|---|
Raw Materials | Composition (pbw) | |||||
Natural filler | - | - | 15 | 15 | 15 | 15 |
Polios® 420 PTA | 75 | 18.75 | 18.75 | 18.75 | 18.75 | 18.75 |
Rokopol® G500 | 25 | 6.25 | 6.25 | 6.25 | 6.25 | 6.25 |
ROP | 0 | 75 | 75 | 75 | 75 | 75 |
Jeffcat® DPA | 1 | 1 | 1 | 1 | 1 | 1 |
Jeffcat® ZF-10 | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 |
Distilled water | 1.35 | 1.30 | 1.01 | 1.03 | 1.00 | 1.00 |
Tegostab® B4900 | 1.25 | 1.25 | 1.25 | 1.25 | 1.25 | 1.25 |
Ongronat® TR 4040 | Isocyanate index 110 | |||||
Apparent density kg/m3 | 84 ± 4 | 62 ± 2 | 65 ± 2 | 69 ± 1 | 70 ± 4 | 72 ± 3 |
Natural Filler | Hemicellulose, % | Cellulose, % | Lignin, % | Raw fat, % |
---|---|---|---|---|
CH | 21.7 | 20.6 | 58.0 | 7.3 |
R | 38.5 | 28.0 | 42.3 | 12.2 |
HS | 20.3 | 37.8 | 38.7 | 1.5 |
WS | 28.6 | 34.7 | 37.3 | 5.5 |
Sample | Closed Cell Content, % | Total Porosity, % |
---|---|---|
PU_REF | 84 ± 1 | - |
PU_ROP | 89 ± 0 | 92 |
PU_ROP_CH | 91 ± 0 | 89 |
PU_ROP_R | 90 ± 0 | 95 |
PU_ROP_WS | 89 ± 1 | 97 |
PU_ROP_HS | 89 ± 1 | 94 |
Sample | T5%, °C | Tmax1/(Vmax1), °C/%/°C | Δm1, % | Tmax2/ Vmax2, °C/%/ °C | Δm2, % | Δm3, % | R (800 °C), % |
---|---|---|---|---|---|---|---|
PU_REF | 252 | 317/0.75 | 72 | - | - | 12 | 14 |
PU_ROP | 264 | 303/0.68 | 52 | 399/0.38 | 28 | 12 | 7 |
PU_ROP_CH | 261 | 306/0.64 | 50 | 403/0.37 | 28 | 12 | 8 |
PU_ROP_R | 261 | 303/0.63 | 52 | 397/0.36 | 27 | 11 | 11 |
PU_ROP_WS | 259 | 304/0.65 | 53 | 386/0.37 | 27 | 11 | 8 |
PU_ROP_HS | 261 | 305/0.64 | 52 | 388/0.37 | 27 | 11 | 9 |
Sample | Tg, °C |
---|---|
PU_REF | 105 ± 0 |
PU_ROP | 84 ± 1 |
PU_ROP_CH | 94 ± 1 |
PU_ROP_R | 95 ± 2 |
PU_ROP_WS | 90 ± 1 |
PU_ROP_HS | 87 ± 2 |
Material | Friability, % | Dimensional Stability in Water, Thickness (24 h, 40 °C), % | Dimensional Stability in Water, Width (24 h, 40 °C), % | Dimensional Stability in Water, Length (24 h, 40 °C), % | Water Absorption (24 h, 40 °C), % |
---|---|---|---|---|---|
PU_REF | 2.09 ± 0.8 | −0.93 ± 0.02 | −0.35 ± 0.49 | −0.59 ± 0.23 | 2.68 ± 1.65 |
PU_ROP | 0.31 ± 0.1 | −0.07 ± 0.01 | 0.39 ± 0.33 | 0.47 ± 0.27 | 0.95 ± 0.14 |
PU_ROP_CH | 1.41 ± 0.2 | −0.22 ± 0.05 | −0.21 ± 0.95 | −0.25 ± 0.58 | 0.79 ± 0.18 |
PU_ROP_R | 1.61± 0.2 | 0.04 ± 0.16 | −0.28 ± 0.08 | 0.06 ± 0.14 | 0.74 ± 0.13 |
PU_ROP_WS | 1.79 ± 0.3 | −0.07 ± 0.06 | −0.45 ± 0.49 | 0.42 ± 0.43 | 0.97 ± 0.09 |
PU_ROP_HS | 1.94 ± 0.4 | −0.12 ± 0.08 | −0.28 ± 0.51 | 0.49 ± 0.75 | 0.91 ± 0.08 |
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Leszczyńska, M.; Malewska, E.; Ryszkowska, J.; Kurańska, M.; Gloc, M.; Leszczyński, M.K.; Prociak, A. Vegetable Fillers and Rapeseed Oil-Based Polyol as Natural Raw Materials for the Production of Rigid Polyurethane Foams. Materials 2021, 14, 1772. https://doi.org/10.3390/ma14071772
Leszczyńska M, Malewska E, Ryszkowska J, Kurańska M, Gloc M, Leszczyński MK, Prociak A. Vegetable Fillers and Rapeseed Oil-Based Polyol as Natural Raw Materials for the Production of Rigid Polyurethane Foams. Materials. 2021; 14(7):1772. https://doi.org/10.3390/ma14071772
Chicago/Turabian StyleLeszczyńska, Milena, Elżbieta Malewska, Joanna Ryszkowska, Maria Kurańska, Michał Gloc, Michał K. Leszczyński, and Aleksander Prociak. 2021. "Vegetable Fillers and Rapeseed Oil-Based Polyol as Natural Raw Materials for the Production of Rigid Polyurethane Foams" Materials 14, no. 7: 1772. https://doi.org/10.3390/ma14071772