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Article

Carbon Footprint Analysis of Bamboo Scrimber Flooring—Implications for Carbon Sequestration of Bamboo Forests and Its Products

1
College of Economics and Management, Zhejiang A&F University, Lin’an 311300, China
2
Zhejiang Province Farmer Development Research Center, Zhejiang A&F University, Lin’an 311300, China
3
State Key Laboratory of Subtropical Silviculture, Zhejiang A&F University, Lin’an 311300, China
4
Zhejiang Provincial Collaborative Innovation Center for Bamboo Resources and High-efficiency Utilization, Zhejiang A&F University, Lin’an 311300, China
5
Key Laboratory of Carbon Cycling in Forest Ecosystems and Carbon Sequestration of Zhejiang Province, Zhejiang A&F University, Lin’an 311300, China
6
School of Environmental and Resource Sciences, Zhejiang A&F University, Lin’an 311300, China
*
Author to whom correspondence should be addressed.
Forests 2019, 10(1), 51; https://doi.org/10.3390/f10010051
Submission received: 20 November 2018 / Revised: 29 December 2018 / Accepted: 10 January 2019 / Published: 11 January 2019
(This article belongs to the Special Issue Forest Carbon Inventories and Management)

Abstract

:
Bamboo forest is characterized by large carbon sequestration capability and it plays an important role in mitigating climate change and global carbon cycling. Previous studies have mostly focused on carbon cycling and carbon stocks in bamboo forest ecosystems, whereas the carbon footprints of bamboo products have not received attention. China is the largest exporting country of bamboo flooring in the world. Estimating the carbon footprint of bamboo flooring is of essential importance for the involved enterprises and consumers to evaluate their own carbon footprints. In this study, we investigated the production processes of bamboo scrimber flooring for outdoor use, a typical bamboo flooring in China. Based on business-to-business (B2B) evaluation method, we assessed CO2 emission and carbon transfer ratio in each step of the production process, including transporting bamboo culms and producing and packing the products. We found that to produce 1 m3 of bamboo scrimber flooring, direct carbon emissions from fossil fuels during transporting raw materials/semi-finished products, from power consumptions during production, and indirect emissions from applying additives were 30.94 kg CO2 eq, 143.37 kg CO2 eq, and 78.34 kg CO2 eq, respectively. After subtracting the 267.54 kg CO2 eq carbon stocks in the product from the 252.65 kg CO2 eq carbon emissions derived within the defined boundary, we found that the carbon footprint of 1 m3 bamboo scrimber flooring was −14.89 kg CO2 eq. Our results indicated that the bamboo scrimber flooring is a negative carbon-emission product. Finally, we discussed factors that influence the carbon footprint of the bamboo flooring and gave suggestions on carbon emission reduction during production processes. This study provided a scientific basis for estimating carbon stocks and carbon footprints of bamboo products and further expanded knowledge on carbon cycling and lifespan of carbon in the bamboo forest ecosystem.

1. Introduction

To cope with climate change and global warming, reduction of carbon emissions is sought worldwide. Accurate estimates of carbon footprint for wood products are beneficial to both enterprises and consumers, because the carbon footprint tracks the greenhouse gases emissions during the entire life cycle of the wood products. The footprints help enterprises to fulfill their responsibilities to reduce emissions in a goal-oriented way; quantifying carbon emissions aids in finding ways to reduce carbon emissions during design, production, and supply stages. Consumers can search for and purchase low-carbon products or services with the guidance of carbon footprints.
To date, studies on carbon footprints have mainly focused on micro (i.e., product and individual), or macro (i.e., country and region) levels. The carbon footprints of diverse products have been assessed, including primary agricultural products (e.g., cucumber) [1], processed food products (e.g., grape wine) [2], print magazines (e.g., National Geographic) [3], and chemical engineering and mechanical products (e.g., plastic, cars, and commercially produced earthenware ceramic piece) [4,5,6], and forest-products used in construction [7,8,9]. Refs. [10,11,12,13] studied carbon footprints at different scales from national and regional perspectives. However, for most products, the process from original materials to final products involves complicated procedures, which poses two major problems in evaluating carbon footprint. The first problem is that indirect carbon emissions are more difficult to monitor than the direct emissions, and so far, the indirect carbon emissions have been ignored. The second problem is that the evaluation is based on secondary-level data (indirect measurement) but lacking initial-level data (direct measurement). Most of the previous studies have focused on consumables (e.g., furniture, ornamental earthenware ceramic pieces), forest-based products such as cork, and office paper. However, bamboo products with carbon-stock function have received less attention.
Bamboo plants include approximately 1500 species worldwide that belong to the Bambusoideae subfamily in the Gramineae family [14,15]. Bamboo forests are widely distributed in the subtropical regions of Asia, Africa, and Latin America; the 31.5 Mha bamboo forests account for approximately 0.8% of the world’s total forest area [16]. China is one of the countries with the most abundant bamboo resources in the world. Over 500 bamboo species in 39 genera grow in China [17]. Moso bamboo (Phyllostachys pubescens) is widely distributed in the tropical and subtropical regions of eastern and southeastern Asia. In China, the bamboo forest area covers approximately 6 Mha, out of which 74% represents the Moso bamboo [18]. Moreover, Moso bamboo forests have a large carbon sequestration capacity compared with Chinese fir (Cunninghamia lanceolata (Lamb.) Hook.) forests [19,20,21], and can be used for producing diverse products. The bamboo industry in China is well-developed and worth 192.3 billion CNY; both its output and value rank first in the world [22]. The bamboo industry has developed quickly in recent years, partially due to the flexibility and hardness of bamboo that meet the requirements of diverse products, and more importantly, due to the development of new production techniques. The demand for bamboo based products such as bamboo flooring, furniture, and chipboards for building, decoration, and other uses has increased rapidly [23]. For example, the production of bamboo flooring in China has increased from 300,000 m3 in 1998 to nearly 115,000,000 m3 in 2016, with 60%–70% of them being exported and accounting for 90% of the worldwide market share [24]. The massive production raises a concern: will the fast growing, efficiently carbon-sequestrating bamboo give raise to final products that are a carbon source due to emissions from the production process? During the bamboo-to-product process, carbon sequestrated and stored in growing bamboos may be offset or even overturned by the emissions. Thus, there is a need to track the carbon emissions and evaluate the carbon footprints of bamboo products to assess whether these products are a carbon source or sink.
In this study, we investigated the entire direct and indirect carbon emissions during production processes of bamboo flooring, with initial-level data in each stage of the production and supply chain. Also, our objective is to estimate the complete carbon footprint of bamboo flooring products (carbon stocks and direct/indirect emissions) and determine whether the bamboo flooring products are a carbon source or sink in the case study in China.

2. Materials and Methods

2.1. Study Area and Objective

The evaluated product was bamboo scrimber flooring that is made of separate or bundled bamboo strings via a series of processing procedures including drying, gluing, and thermo-fixation under high temperature and pressure. Bamboo scrimber flooring accounts for 80% of the total production of bamboo flooring in China. The flooring was made by Dasso Industrial Co. Ltd. in Hangzhou, Zhejiang, China, and Dasso’s subsidiary company in Zixi, Jiangxi, China. Dasso is the largest manufacturer for producing bamboo flooring and bamboo decoration materials in China.
In this study, raw bamboos were obtained and preliminarily processed in Jiangxi province which is abundant with bamboo resources. The subsidiary company harvested bamboo culms from 4 regions (Zixi, Jinxi, Nancheng, and Lichuan in Jiangxi province), and transported them to Zixi. The average transportation distance to the preliminary processing facilities was determined to be 55 km (one way). Semi-finished products were transported to a subsidiary of Dasso in Hangzhou and therein further processed to bamboo scrimber flooring, and the average transportation distance was 550 km. Out of the flooring products, we chose the 1860 mm long, 137 mm wide, and 20 mm thick plank of bamboo scrimber flooring for outdoor use as the studied product.

2.2. Criteria and Boundaries for Assessment

We adopted the methodology of “PAS2050: 2008: specification for the assessment of the life cycle greenhouse gas emissions of goods and services” compiled by British Standards Institution (BSI) as an assessment standard. Based on life cycle analysis (LCA), we chose the B2B assessment method to assess CO2 emissions and carbon stocks of products within the entire production processes, including transporting, manufacturing, packaging, and warehousing of the products.
The assessment boundaries include: (1) carbon emission from fossil fuels used for transportation of bamboo culms, semi-finished products, and additives (e.g., glue, oil paint, and cartons); (2) carbon emission from electric power used in more than 20 procedures (Figure 1) to process raw culms into semi-finished products and further into final products; (3) carbon emission from additives (glue, oil paint, and cartons); and (4) biomass carbon stocks stored in bamboo flooring products. More detailed boundary descriptions are shown below in Section 2.4.
Transportations among workshops was excluded in this study due to a short distance and a small proportion of carbon emission compared to that of other parts of the production processes. Another potential carbon emission from fossil fuels excluded in the study was the application of mechanized lumbering. Unlike mature trees, bamboos have small diameters (diameter at breast height usually between 7 and 14 cm) and hollow culms which makes them easy to cut with choppers. Typically, the harvesting of bamboo forest occurs on relatively gentle slopes (average of 25%) where the distances from logging site to the loaders are relatively short. Furthermore, in most cases, the transport of cut bamboo to the loaders is not carried out by machines, but manually. Electric power used for transporting raw bamboos from logging plots to the foot of the hill was also excluded due to small proportion usage of this application in China.

2.3. Sketch of the Production Process

Based on factory investigation and face-to-face communication with technicians in Dasso Industrial Co. Ltd., all the required raw materials, processing activities, and procedures are depicted (Figure 1).

2.4. Data Collection and Carbon Footprint Assessment

First, we investigated and summarized all the procedures and materials applied for producing bamboo scrimber flooring. Then, we collected all the related initial-level data of carbon emission and storage sources, and these data were summarized into three types: energy flux, material flux, and carbon storage. The energy flux consisted of direct and indirect emission energy from fuel consumed during transportation and electrical power consumed during processing in the factory, respectively. The material flux included the indirect carbon emission embedded in the additive materials (e.g., glue, oil paint, and packaging carton). The carbon storage represented the carbon stored in the bamboo scrimber flooring (Table A1).
The carbon footprint of bamboo scrimber flooring was estimated by summarizing carbon emissions from bamboo flooring production processes, and subtracting the carbon stocks of bamboo products from the sum of emissions. Carbon emissions were calculated by multiplying the amount of material or energy costs during production processes with emission factors [25].

2.4.1. Carbon Emission from Transportation

The harvested bamboo culms were transported from Zixi, Jinxi, Nancheng, and Lichuang to Zixi, Jiangxi, in which the carbon emissions varied based on transportation. The distance and the carbon emission produced in transporting the semi-finished bamboo plank from Zixi to Dasso Industrial Co. Ltd. in Hangzhou, Zhejiang, were constant. Carbon emission from the transportation of the additive materials depended on the purchasing places and the corresponding distances. The transportation data was derived from the annual transportation reports of the companies.
Carbon emission from fossil fuels consumed in transporting 1 m3 material was calculated with formula (1):
C 1 = i n P i × M i × D i × E F i
where C1 is carbon emission from transportation (kg CO2 eq m−3), Pi is consumed fossil fuel per unit transported material i per kilometer (L kg−1 km−1), Mi is weight of the transported material i (kg), Di is transportation distance (km), and EFi is carbon emission factor for a specific fossil fuel (kg CO2 eq L−1), i.e., 2.63 and 2.3 kg CO2 eq L−1 for diesel and gasoline, respectively (IPCC EFDB).

2.4.2. Carbon Emission from Production

Producing bamboo scrimber flooring needs 19 processing procedures. To calculate the direct carbon emission from consumed electric energy during each processing procedure, we measured the involved machine’s power, operation, and idle operation time. In each operation procedure, the measurement was conducted 3 times and ten samples were measured in each time. In each procedure, carbon emission from the consumed electric energy was calculated with formula (2):
C 2 = i n P i × ( 0.75 T 1 i + 0.2 T 2 i ) × E F i
where C2 is carbon emission from the consumed electric energy (kg CO2 eq m−3), Pi is rated power of machine for ith production procedure (KW), T1i is the operation time of machine for the ith production procedure (s), T2i is the idle operation time of machine for the ith production procedure (s), 0.75 and 0.2 are coefficients of power consumption for operation and idle operation times, respectively, and EFi is the carbon emission factor of power consumption (0.836 kg CO2 eq Kwh−1).

2.4.3. Carbon Emission from Additive Materials

Weights of the additive materials were derived by weighting the products before and after the processing or packaging. The corresponding carbon emission factors of the additive materials were collected from the database of carbon emission factors in IPCC database. Therefore, carbon emission from applied additives was calculated with formula (3):
C 3 = i n P i × E F i
where C3 is carbon emission from applied additives (kg CO2 eq m−3), Pi is the amount of additive consumption in production (kg), EFi is the carbon emission coefficient of the additive (kg kg−1), and i is the source of carbon emission.

2.4.4. Biomass Carbon Stock

According to PAS 2050 specification, when a product contains biomass carbon that is stored in product for more than one year, this biomass carbon can be accounted in the assessment of GHG emission of the product. The weighted average of this carbon is treated as negative GHG emission. Due to the relatively long service life of the bamboo flooring, the effect of carbon stock was taken into account in the carbon footprint assessment of bamboo flooring. The biomass carbon stock was determined by multiplying the dry weight of the bamboo product by the carbon content of bamboo. The effect of carbon stock for bamboo scrimber flooring was calculated with formula (4):
C 4 = M × 0.76 × T 0 100
where C4 is the effect of carbon stock for bamboo scrimber flooring (kg CO2 eq), M is carbon stock in 1 m3 of bamboo flooring (kg CO2 eq) which derived from the amount of dry weight of bamboo flooring, carbon density and transfer ratio of carbon to CO2 (44/12), T0 is the theoretical service lifetime for a specific bamboo flooring, (0.76 × T0)/100 is a weighted factor for carbon stock and only applicable for products with service life of 2–25 years.

2.5. Carbon Footprint of Bamboo Scrimber Flooring

According to PAS 2050 specification, the carbon footprint of the bamboo scrimber flooring was derived by subtracting carbon stock in product from cumulated carbon emission from each production procedure (formula (5)):
C = i n C i C 4
where C is the carbon footprint of bamboo scrimber flooring (kg CO2 eq), i is the source of carbon emission, Ci is carbon emission per cubic meter for a specific carbon emission source (kg CO2 eq), C4 is the effect of carbon stock for bamboo scrimber flooring (kg CO2 eq).

3. Results

3.1. Carbon Emission from Fossil Fuels during Transportation

Carbon emission from transportation for producing 1 m3 bamboo scrimber flooring was 30.94 kg CO2 eq (Table 1). Over 78% of the emission came from the transportation of semi-finished bamboo boards from the preliminary-processing factory to the deep-processing factory due to the long transportation distance, and almost 19% from the transportation of bamboo culms from the plantations to preliminary-processing factory due to the heaviest transported weight.

3.2. Carbon Emission from the Power Supply for Production

To produce 1 m3 bamboo scrimber flooring, the factories generated 143.37 kg CO2 emission due to the consumed electric energy during production. Among these procedures, pressing and defibering procedures were the largest contributors, accounting for 24.25% and 17.27% of the CO2 emission, respectively (Table 2).

3.3. Carbon Emission from Applied Additives

Carbon emission from applied additives for producing 1 m3 bamboo scrimber flooring was 78.34 kg CO2 eq, of which glue and carton account for 82.77% and 16.48%, respectively (Table 3).

3.4. Biomass Carbon Stocks

Based on the 886.49 kg m−3 dry weight per 1 cubic meter of the bamboo scrimber flooring, the 54.15% carbon content of bamboo [26], the 44/12 carbon transfer ratio from carbon to CO2, and the 20-year service life of bamboo scrimber flooring, the biomass carbon stock of 1 m3 bamboo scrimber flooring was 267.54 kg CO2 eq.

3.5. Carbon Footprint Assessment for Produce 1 m3 of Bamboo Scrimber Flooring

To produce 1 m3 bamboo scrimber flooring, carbon emissions were 30.94 kg CO2 eq, 143.37 kg CO2 eq, and 78.34 kg CO2 eq from fossil fuels during transportation, consumption of energy during the production process, and additives, respectively. Subtracting the 267.54 kg CO2 eq m−3 carbon stock from the total 252.65 kg CO2 eq m−3 carbon emission resulted in a −14.89 kg CO2 eq carbon footprint for producing 1 m3 bamboo scrimber flooring, indicating that this bamboo product is a net carbon sink (Figure 2) and this amount of carbon can be stored for at least 20 years in bamboo scrimber flooring.

4. Discussion

4.1. Analysis of Carbon Emission Reduction Potentials

Based on life cycle assessment and input-output analysis, we made layer decomposition for the carbon footprint of bamboo scrimber flooring. With the layer decomposition, we built an analysis framework for reducing the carbon emission of the product (Figure 3). The framework consists of two parts: carbon emission with four layers, and carbon storage with one layer. The carbon emission part represented the carbon emission sources and their corresponding priority rankings and potential approaches to reduce emissions.

4.1.1. Carbon Emission from Transportation

Transportation of raw bamboo culms, semi-finished bamboo board, and additive materials consumed fuel and thus led to direct carbon emission. In this study, transportation distance was one of the most important factors influencing the carbon footprint of bamboo flooring. To gain a maximum profit with cheaper raw materials, the studied enterprise bought the bamboo culms and bamboo board from a relatively distant location. The longer distance resulted in a large carbon footprint. Therefore, purchasing raw materials from nearby sources is a potential means to reduce emissions. Lowering energy consumption and emission per unit product by optimizing transportation mode, e.g., replacing road transportation with railway transportation is another possible way to reduce carbon emission from transportation.

4.1.2. Carbon Emission during the Production Processes

Carbon emissions during production processes resulted from consumption of electric energy which was mostly produced from coals in China. Carbon emission during the production was the largest part of the total carbon emission (55.15%). Pressing, defibering, and sorting accounted for 24.24%, 17.28%, 13.63% of the total carbon emission of production processes, respectively. Power rates of the applied machines were fixed, thus the possibilities to reduce carbon emission using the existing machinery would be limited. In the high power-consumption procedures, e.g., defibering, replacing machines with more efficient ones is a possible way to reduce carbon emission. In addition, operation and idle times were also important factors influencing the emission. To produce 1 m3 bamboo scrimber flooring, operation times for pressing, sorting, and polishing were 80 s, 50 s, and 100 s, and the idle operation time was 60 s in each step (Table 2). Reducing idle operation time could be realized by improving workers’ efficiency. The whole production process involved more than a dozen procedures, a number of which might be reduced by innovative techniques or production process designs.

4.1.3. Carbon Emission from Additive Materials

Embodied carbon in the entire supply chain is mainly inputted materials in the production process. In this study, the applied additives include glue, oil paint, and cartons. To produce the bamboo scrimber flooring, bamboo culms are defibered into bamboo fibers that are pressed together using a large amount of glue, which makes the board resistant to pressure and moisture. The glue was the largest source of carbon emission in the production. Therefore, choosing eco-friendly glues with smaller carbon footprints and reducing the applied amounts would result in lower total emissions. At the same time, within the constraints of not affecting the quality of the product, achieving lower carbon emissions might be feasible by reducing the gluing temperature and controlling the amount used. Application of oil paint led to minimal carbon emission. Re-designing the packages according to the product specifications is a possible way to reduce emissions from packaging.

4.1.4. Effect of Carbon Stock in Bamboo Products

Through the production processes of bamboo flooring, carbon in the bamboo forest pool was transferred into product pool where it will stay for 2 decades. Carbon stock in bamboo products can be influenced by the carbon transfer rate: the higher the carbon transfer ratio during the production process, the larger the carbon stocks in the bamboo products. Boiling and carbonizing procedures result in relatively larger carbon loss ratios than other procedures, and thus improving these techniques to increase the carbon transfer ratios would reduce the carbon footprint of bamboo flooring. In addition, larger carbon transfer ratio may be achieved by using bamboos of suitable sizes. Also, increasing the service life of flooring by increasing the hardness and density and improving the rot resistance, moisture tolerance, and non-deform characteristics of the flooring is another possible way to mitigate carbon emission.

4.2. The Implication for Bamboo Forests Carbon Sequestration

Former studies on bamboos have revealed carbon cycles and carbon stocks in bamboo forest ecosystems [27,28,29,30,31,32,33,34,35,36], while carbon footprints of bamboo products received much less attention [37]. Due to the complexity of the production processes, existing carbon footprint researches mainly focused on direct carbon emissions (i.e., fossil fuels or electricity) and ignored indirect carbon emissions (i.e., additives). We calculated the carbon footprint of bamboo flooring, taking into accounts both transportation and production processes and considering both direct and indirect carbon emissions, by using initial-level data in each stage of transportation and production processes.
Estimated carbon footprint of 1 m3 bamboo scrimber flooring (−14.89 kg CO2 eq) showed that the studied bamboo flooring is a net carbon sink which can be stored in the products for at least 20 years. Compared to other wood products (e.g., cork, eucalypt), bamboo scrimber flooring is less efficient in terms of net carbon sink per unit volume of product. However, bamboo forests can be logged every two years and, thus, a relatively constant supply of bamboo can be supplied compared to other tree species that require longer harvesting cycles. Therefore, our study on bamboo flooring will enrich studies of wood products and provide more scientific basis for estimating carbon footprint of bamboo products.
This study expanded the bamboo forest carbon cycle and carbon transfer research from natural ecosystems to the production chain of bamboo products. Our results provide a scientific basis for estimating carbon stock transferred from culms to bamboo products, and thereby expand the research boundary of bamboo forest carbon sequestration and revealed the carbon sequestration capacity of bamboo forest from the perspective of the entire life cycle.

4.3. Uncertainty Analysis

There are several uncertainty aspects in assessments of carbon footprints of a bamboo products (e.g., transportation distance, manual operation of the machine during production processes, additives, etc.). We investigated the whole production processes to minimize the uncertainty of carbon footprints, which helped to accurately calculate carbon footprints and its reliability. Three aspects were considered in this study to improve the calculation.
(1) Transportation. There is a great uncertainty in transportation distance due to different logging places for raw bamboos. Therefore, we used the annual mean transportation distance to calculate carbon emissions from transportation. Transportation for additives was ignored in this study due to the limited quantity of the substrates.
(2) Production processes. Manual operation of machinery leads to large uncertainty in assessing the carbon footprint. This is mainly because of the relatively large differences in workers’ efficiency. To minimize the assessment error, we increased samples in each production process (i.e., in each operation procedure, the measurement was conducted three times and ten samples were measured each time).
(3) Additives. In this study, we didn’t measure carbon footprints of additives from their production processes. Instead, we calculated carbon emissions of additives with the existing carbon emission factors from the IPCC database. This may introduce biases in assessing carbon footprints of additives.

5. Conclusions

To our knowledge, this is the first empirical study to evaluate the carbon emission and carbon stocks of bamboo scrimber flooring in each step of the whole production processes, including transportation, production, and packing. We collected the initial-level data and used the B2B evaluation method to assess the carbon emission and stocks of bamboo scrimber flooring. Our results showed that carbon emission from producing 1 m3 bamboo scrimber flooring was 30.94 kg CO2 eq, 143.37 kg CO2 eq, and 78.34 kg CO2 eq from fossil fuels during transportation, consumption of power energy during the production process, and additives, respectively. By subtracting the 267.54 kg CO2 eq carbon stock from the emissions, we found that the final carbon footprint for producing 1 m3 bamboo scrimber flooring was −14.89 kg CO2 eq. Therefore, this study demonstrated that bamboo scrimber flooring is a negative carbon emission product that sequesters carbon for at least 20 years. We estimated the size of carbon stocks in bamboo scrimber flooring and extended studies of bamboo forest carbon cycling to products, which provides a perspective of full life dynamics of carbon cycling for bamboo forest ecosystems.

Author Contributions

The analysis was performed by L.G. All authors contributed with ideas, writing, and discussion.

Acknowledgments

This study was supported by the National Social Science Fund of China (grant number: 18BGL174), the Central Fiscal Forestry Science and Technology Extension Demonstration Project (grant number: 2017TS07), the China Green Carbon Sink Foundation Project (grant number: H20170049). We wish to acknowledge Petri Penttinen, Zhejiang A&F University, for his help in revising our manuscript. We thank the editor and anonymous reviewers for their contribution to the peer review of our work.

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A

Table A1. Description of the dataset used for estimating the carbon footprint of bamboo scrimber flooring.
Table A1. Description of the dataset used for estimating the carbon footprint of bamboo scrimber flooring.
Type of DatasetInvestigated ObjectsMeasurable FactorsData Sources
Fuel energyGasoline and diesel used for transportationWeight of gasoline or diesel for transporting per 1 kg material per 100 km distance (kg km−1);
weight of transported materials (kg);
transportation distance (kg);
carbon emission factors for gasoline and diesel
Carbon emission factors for gasoline and diesel refer to IPCC EFDB (https://www.ipcc-nggip.iges.or.jp/EFDB/main.php), and other measurable factors were provided by Dasso company
Electric energyElectric energy consumed during production processesRated power of machine;
idle and operation time of applied machines;
carbon emission factors for electricity
Carbon emission factors for electricity refer to East China Power Grid of National Development and Reform Commission, and other measurable factors were investigated by authors.
Carbon emission from applied additivesGlue, oil paint, and cartoon, etc. used during production processes.The quantity of applied additives for producing 1 m3 of bamboo flooring;
carbon emission factor for each additive
Quantity of applied additives was measured. Carbon emission factors for additives refer to IPCC EFDB.
Biomass carbon stock in productsCarbon stock in bamboo scrimber flooring transferred from raw bamboo culmCarbon transfer ratio during production processes;
dry weight of the bamboo flooring;
carbon density.
Carbon stock of bamboo flooring was measured, and carbon transfer ratio was derived from carbon stocks of bamboo flooring and raw bamboo culm. Carbon density of raw bamboo culm refers to Zhou (2006).

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Figure 1. Procedure sketch for producing bamboo scrimber flooring.
Figure 1. Procedure sketch for producing bamboo scrimber flooring.
Forests 10 00051 g001
Figure 2. The composition of the carbon footprint for producing 1 m3 bamboo scrimber flooring.
Figure 2. The composition of the carbon footprint for producing 1 m3 bamboo scrimber flooring.
Forests 10 00051 g002
Figure 3. An analysis framework for the decomposed carbon footprint of bamboo scrimber flooring.
Figure 3. An analysis framework for the decomposed carbon footprint of bamboo scrimber flooring.
Forests 10 00051 g003
Table 1. Carbon emissions from transportation in producing one cubic meter of bamboo scrimber.
Table 1. Carbon emissions from transportation in producing one cubic meter of bamboo scrimber.
Transported MaterialFuelFuel Consumption (L t−1 km−1)Distance (km)Weight (kg m−3)Carbon Emission Factor of Fuel (kg L−1)CO2 Emission Equivalent (kg m−3)Proportion of CO2 Emission (%)
Bamboo culmsDiesel0.015552686.092.635.8318.83
Bamboo boardDiesel0.0155501115.272.6324.2078.20
GlueGasoline0.018200108.062.30.893.19
Oil paintGasoline0.0152001.472.30.010.03
CartonGasoline0.0201514.342.30.010.03
Total 30.94100
Table 2. Carbon emissions from the production of 1 m3 bamboo scrimber flooring.
Table 2. Carbon emissions from the production of 1 m3 bamboo scrimber flooring.
ProcessPower (kw)Plank Operation−1Operation Time (s)Idle Time (s)Power Consumption (Kwh plank−1)CO2 Emission Equivalent (kg plank−1)CO2 Emission Equivalent (kg m−3)Proportion of CO2 Emission (%)
Cutting4.5113.333.30.02080.01743.41042.38
Chipping4113.313.30.01400.01172.29321.60
Sorting6.3166.633.30.09910.082916.288411.36
Boiling9.6166.633.30.15100.126324.754817.27
Drying317,400259,200/0.00930.00781.52881.07
Carbonizing1.514,54546,800/0.00100.00080.15680.11
Gluing////////
Drying314,80012,600 0.00050.00040.07840.05
Pressing31.8380600.21200.177434.770424.25
Aligning52650600.11920.099719.541213.63
Polishing22.511030.05060.04248.31045.80
Rough grinding37550300.08940.074814.660810.23
Slicing101630.01420.01192.33241.63
Finely grinding38550300.09180.076815.052810.50
Prime coating1.51330.00120.00100.19600.14
Total////0.870.73143.37100
Note: carbon emission factor for electric power in east China is 0.8367 (Baseline Emission Factor of China Regional Power Grid).
Table 3. Carbon footprint of additives in producing 1 m3 of bamboo scrimber flooring.
Table 3. Carbon footprint of additives in producing 1 m3 of bamboo scrimber flooring.
ProcessAdditiveEF (kg CO2 eq kg−1)Weight (kg)Carbon Emission (kg)Ratio (%)
GluingGlue0.6108.0664.8482.77
PaintingPaint0.60.980.590.75
PackingCarton0.914.3412.9116.48
Total 78.34100
EF: Carbon emission factor (kg CO2 eq kg−1).

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MDPI and ACS Style

Gu, L.; Zhou, Y.; Mei, T.; Zhou, G.; Xu, L. Carbon Footprint Analysis of Bamboo Scrimber Flooring—Implications for Carbon Sequestration of Bamboo Forests and Its Products. Forests 2019, 10, 51. https://doi.org/10.3390/f10010051

AMA Style

Gu L, Zhou Y, Mei T, Zhou G, Xu L. Carbon Footprint Analysis of Bamboo Scrimber Flooring—Implications for Carbon Sequestration of Bamboo Forests and Its Products. Forests. 2019; 10(1):51. https://doi.org/10.3390/f10010051

Chicago/Turabian Style

Gu, Lei, Yufeng Zhou, Tingting Mei, Guomo Zhou, and Lin Xu. 2019. "Carbon Footprint Analysis of Bamboo Scrimber Flooring—Implications for Carbon Sequestration of Bamboo Forests and Its Products" Forests 10, no. 1: 51. https://doi.org/10.3390/f10010051

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