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Article

Study on Array Floating Platform for Wind Energy and Marine Space Optimization

Department of Hydraulic and Ocean Engineering, National Cheng Kung University, Tainan 70101, Taiwan
*
Author to whom correspondence should be addressed.
Sustainability 2021, 13(24), 14014; https://doi.org/10.3390/su132414014
Submission received: 15 November 2021 / Revised: 13 December 2021 / Accepted: 14 December 2021 / Published: 19 December 2021
(This article belongs to the Special Issue Coastal Engineering and Sustainability)

Abstract

:
The concept of multiline anchor, whose application is mainly considered in water depths beyond 100 m and analyzed only by numerical simulation, has been discussed for half a decade, yet previous studies have not conducted the wave basin experiment. Thus, this paper set this concept firstly with a shallow water mooring system designed for a Taiwan offshore water area, where the suitable water depth for floating offshore wind turbine is located from 50 to 100 m, and then conducted a 1:144 scaled model wave basin experiment to validate the results from numerical simulation. In this paper, the numerical model simulated and analyzed three identical DeepCwind OC4 semi-submersible platforms equipped with NREL 5MW wind turbines in OrcaFlex and the experiment carried out by using three 1:144 scaled semi-submersible platforms with equivalent disks which simulated different operations of wind thrusts. To consider the possible influence of the wake effect, the minimum turbines spacing was set at 750 m in a full scaled model and the length of mooring lines was redesigned according to the catenary theory. This paper utilized OrcaWave to calculate hydrodynamic parameters and input it into OrcaFlex to simulate the line tension and the three degrees of freedom (surge, heave, and pitch) of the platforms under regular and irregular wave tests, and coordinate with scaled model tests carried out in Tainan Hydraulics Laboratory (THL). In addition to the reduction in the number of anchors, the concept of multiline anchor was also discussed in this study for the spatial configuration of offshore wind farms. It shows that the wind farm composed of three floating wind turbines can reduce the ocean space by roughly 24% compared to that with a single-line anchor. According to the comparison of numerical and experimental results, this study finally optimized the mooring lines by changing the diameter to increase the stability and the threshold of Minimum Breaking Load (MBL) and proposed a multiline anchor configuration for shallow offshore water area in Taiwan based on the results obtained.

1. Introduction

In recent years, the offshore wind power industry has aggressively developed in many countries and the innovative technological concept of floating wind turbines seems fascinating, triggered by the depth limitations of fixed-foundation offshore wind turbines, which is roughly 50 m. Although it is still possible to install fixed-foundation wind turbines in water depths above 50 m, the cost of underwater foundations and the difficulty of construction will increase. Incidentally, the biggest difference between floating and fixed foundation wind turbines is that floating wind turbines do not have an underwater foundation. Instead, it is replaced by mooring lines and anchors. Floating wind turbines can be installed in deeper waters which contains higher wind potential than onshore areas and utilize relatively stable energy in the areas with strong potential in wind power to achieve higher efficiency. Most important of all, floating wind turbines can be pre-assembled in the harbor, which reduces the cost of ocean engineering construction. It is expected to be a key project for offshore wind development in Taiwan after 2025. At present, there are three major forms of platforms [1] developed globally (shown as Figure 1), which are separately spar, semi-submersible and tension leg platform.
With the promotion of the offshore wind power industry, from offshore fixed foundations to floating wind turbines that are now developing, the world not only aims at constructing demonstration wind farms but hopes to build and provide enough stable electricity for neighboring residents. Moreover, when it comes to costs of floating offshore wind turbines, it is vital to ensure the distribution of the expenditures in every aspect. Even after plenty of studies, there is still a great deal of optimization to be achieved for floating offshore wind turbines and one significant obstacle in this floating system is the high capital expenditures (CAPEX) correlated with constructing the large platforms and mooring systems. With the large-scale of offshore floating wind turbines, the high capital cost of substructures, inclusive of floating platform, mooring lines and anchors, must be reduced if floating wind farms are to become competitive in the energy generation market in the future. Therefore, the goal of many countries has gradually changed from the stability of a single wind turbine towards the array arrangement of multiple wind turbines and how to save the cost of substructures including platform, anchors, and mooring lines [2,3,4]. Thus, Brain D. Diaz et al. [5] proposed a concept of coupled mooring systems in 2016 and investigated the cost saving potential and dynamic properties of shared catenary mooring systems that reduce both the number of lines and number of anchors in floating offshore wind farms. Although the study concluded the total system costs could be reduced, it also stated that displacements increase with the number of floaters, and cost savings diminish for larger numbers of turbines as the required diameters, lengths and costs of mooring chains increase. In addition, in array arrangements of floating offshore wind turbines, the distance between wind turbines should take the impact of wake loss into the account. Then, the concept of multiline anchor was further analyzed by Casey Fontana [6,7] and was mainly used in floating wind turbine platforms. The anchor is used to connect multiple mooring lines (as shown in Figure 2) to save the cost of anchors in the wind farm. Currently, most floating wind turbines are set up in the water depths between 100 and 200 m; therefore, Casey’s research focused on deep water, and FAST is used to simulate the force of the mooring line at a multiline anchor point. To testify whether this concept can be also applied to the shallow waters (50 to 100 m) off the coast of Hsinchu areas in Taiwan, this paper sets the multiline anchor at a water depth of about 70 m, redesigns the length of the mooring lines and the horizontal distance between the adjacent wind turbines and analyzes the motion of platforms and the line tension of the multiline anchor. Even though farther offshore areas possess higher wind potential, it is still crucial to optimize the space programming and reduce the capital expenditures of wind farm for a limited area such as Taiwan. Thus, this study focused on the difference of motion between the platforms and tension of multiline anchor in shallow water (70 m water depth). After the design of a shallow water mooring line system, three OC4 DeepCwind platforms combined with NREL 5 MW wind turbines were carried out in numerical simulation (OrcaFlex) and 1:144 scaled model experiment. After mutual verification, many good trends of agreement were obtained between them and, therefore, optimization of the mooring line design can be further implemented in numerical simulation to improve the stability and feasibility of multiline anchor system. Therefore, according to the comparison of numerical and experimental results, this study finally optimized the mooring lines by changing the diameter to increase the stability and the threshold of Minimum Breaking Load (MBL) and proposed a multiline anchor configuration for shallow offshore water area in Taiwan based on the results obtained in this study.

2. Space Optimization of Multiline Anchors and Shallow Water Mooring Design

Multiline anchor is a concept that an anchor connects with more than one mooring line and the effectiveness depends on the number of mooring lines and anchors. By using different types of floating wind turbines, there are also multiple choice of configuration of array wind turbines. Figure 3 shows the utilization of multiline anchors with different type of floating wind turbines.
If there are 100 floating wind turbines in a wind farm, three-line anchor, six-line anchor, and four-line anchor can reduce 60, 79, and 70 percent of anchors, respectively. Although there is no area large enough to accommodate hundreds of wind turbines, it can still reduce the costs of substructures in specified quantity. It is also vital that cost reduction of mooring system builds on reasonable distance between floating offshore wind turbines. In Casey’s research [8,9], the NREL 5MW wind turbine on OC4 semi-submersible platform was selected in the numerical model which focused on the resultant force acting on the anchor. The results of simulation concluded that when comparing with the single-line anchor, the multiline anchor can decrease by 16% in the three-line anchor and increase by 20% in the six-line anchor for an operated condition, and decrease by 11% in the three-line anchor and increase by 10% in the six-line anchor for the extreme condition (parking). Therefore, based on the above experience, the three-line multiline anchor was also selected in this paper.
After adopting the concept of multiline anchors, it not only decreases the number of anchors but the area of wind farm, which is beneficial to the configuration of offshore wind farm. Figure 4 shows that multiline anchor decreases the radius from 838 m to 750 m in a wind farm which is composed of three floating wind turbines. The area of single anchor and multiline anchor is, respectively, 2.21 and 1.66 million square meters, which represents an area reduction of about 24.4%.
There are three different distances (6D, 8D, 10D) between three platforms shown in Table 1. The area reduces around 24% regardless of the distances. This result is based on the same distance between platforms by single anchor and multiline anchor; however, in reality, the configuration of single anchor might be different from that in Figure 4, which causes a wind farm to occupy a greater land area.
According to the Offshore Wind Power Project Environmental Impact Statement from the Preparatory Office of Taiwan First Wind Power Co., Ltd., Taipei, Taiwan [10], areas suitable for floating wind platforms in Taiwan are within a water depth from 70 to 95 m. However, in the shallow water (50 to 100 m water depth), mooring lines cannot be shortened in proportion to water depth because the restoring force provided by the suspended lines has decreased. The mooring lines are divided into two parts in the sea, the suspended line and the touchdown section which lays down on the seabed, and the former is the part that maintains the floater by its own weight. When the floater connected with the mooring line moves forwards, the touchdown part will be pulled up. However, the circumstances of shallow (50 to 100 m) and deep (200 m) water are totally different because the suspended line is much shorter in the shallow water. By adopting the catenary theory, we can obtain the length of mooring lines within a range of four to eight times water depth (Figure 5) and, therefore, the length of mooring lines in 70 m water depths will be selected as 420 m (six times the water depth) [11,12,13] in order to fit the distance between platforms. The distances between floating wind turbines in a wind farm (water depth is beyond 100 m) are large enough to neglect the effect of diffraction and radiation and, therefore, this paper investigated not only tension of the multiline anchor but also the effect between platforms via numerical simulation and 1:144 scaled-down model experiment. The motion of the floating platforms and force of mooring lines has also been analyzed in this paper and inspected whether they meet design conditions and limitations of the certification.
Previous research has utilized the concept of multiline anchor in deeper water (water depth is set to be 200 m and 100 m) in other numerical simulation and calculated the reduction in the number of anchors in an offshore wind farm. However, this study has roughly measured the reduction in wind farm area and applied the multiline anchor concept in a Taiwan offshore water area to assess whether it is feasible in relatively shallow water conditions (which is 70 m water depth) by numerical simulation and wave basin experiment. Thus, the following configuration of this paper is as follows. Section 3 introduces the numerical model of the floating wind turbines and the mooring system. Section 4 includes the numerical simulation and experimental set-up. Section 5 presents the comparison between the experiment and numerical simulation. Section 6 discusses the main findings and conclusions.

3. Numerical Simulation Method

OrcaWave [14] is a diffraction analysis program which applies potential flow theory to calculate forces and response for rigid bodies due to surface water waves and can input the RAO and QTF in OrcaFlex for coupling forces and motions. OrcaFlex [15] is a numerical simulation software, developed by Orcina, and widely applied to various analysis including mooring dynamics in offshore marine systems, dynamic analysis of riser system and different floating platforms.

3.1. Governing Equation

The governing equation of a floater is comprised of wind, wave, current and mooring line.
F w a v e + F w i n d + F m o o r i n g + F c u r r e n t = M · a
F w a v e represents wave loads acting on floaters, F w i n d represents the wind loads, F m o o r i n g represents the loads of the mooring system, and F c u r r e n t represents the current loads. M is composed of m   a n d   M a which are mass and added mass of the floater.
Moreover, the F w a v e is calculated by the potential flow theory, which is comprised of incident wave ( Φ I ), radiation ( Φ R ), and diffraction potential ( Φ D ). Generally, the velocity potential ( Φ ) proceeds with perturbation expansion and first and second order are more tractable, which results in the solution of “Response Amplitude Operator (RAO), added mass and damping” and “Quadratic Transfer Functions (QTFs)”.
Φ = Φ 1 + Φ 2 + = Φ I + Φ R + Φ D
The governing equation is then presented as:
{ m + M a } a ( t ) + c v ( t ) + B | v ( t ) | v ( t ) + K x ( t ) = F w i n d + F 1 s t ( t ) + F 2 n d ( t ) + F m o o r i n g ( t ) + F c u r r e n t ( t )
where
F w i n d is the aerodynamic load on wind turbine and tower.
F 1 s t ( t ) is the first order wave excitation force.
F 2 n d ( t ) is the second order wave excitation force.
F M ( t ) is the mooring force.
c is the linear damping matrix including the drift damping effects
B is the quadratic damping matrix.
K is the total stiffness matrix.
x ( t ) , v ( t ) and a ( t ) represent separately the displacement, velocity, and acceleration time-series vectors in six degrees of freedom.

3.2. Wind Load

Wind loads act on two components of the floating wind turbine, which are the blades and the tower. However, OrcaFlex can only calculate the loads by potential flow and BEM rather than the actual flow such as Computational Fluid Dynamics (CFD) software. Blade Element Momentum (BEM) is adapted from AeroDyn v15.04 [16]. As for the tower, potential theory employs the classical analytic solution to potential flow around a cylinder and the effect of tower’s influence will be added into the aerodynamic load in governing equation.

3.3. Mooring Load

In OrcaFlex, a finite element model is used for a mooring line as shown in Figure 6. A line is represented by a lumped mass method [17]. That is, a line is divided into a series of segments which are modelled by straight massless model with a node at each end. The model segments only model the axial and torsional force of the line and thus can be considered as being comprised of two co-axial flexible rods that are connected by axial and torsional spring-dampers.

4. Numerical and Experimental Model Set Up

4.1. Model Set-Up

The mooring system has adopted catenary type, and the platform has chosen the OC4 semi-submersible [18] (Offshore Code Comparison Collaboration Continuation) which was a continuation of OC3 project. Firstly, the semi-submersible type of floating wind turbines needs to be set up in the model and there is an example of OC4 DeepCwind semi-submersible which is provided by the Orcina company. Table 2 shows the properties of wind turbines (NREL 5MW), and Table 3 shows the overview of the semi-submersible platform. There are three identical platforms in the model to set-up the multiline anchor, and thus Table 4 shows the properties of the whole mooring system in the wind farm. The configuration of wind farm is shown in Figure 7.
After deciding the distance between wind turbines and redesigning the length of mooring lines, the next step is to input the parameters into OrcaWave, such as distance between platforms, water depth, water density, center of gravity, and moment of inertia, etc. The wave range is from 0 to 180 degrees every 22.5 degrees and the period range is from 1 to 30 s with 1 second intervals.
Then, the hydrodynamic parameters are imported into the vessel type of OrcaFlex, and the whole mooring system including the diameter and length of mooring lines and anchor points, which are merely a fixed point in simulation, is set up (shown in Figure 6). This thesis sets up two parts which are regular wave and irregular wave tests, the former is to compare the motion between front and rear platform and the latter is to simultaneously observe the motion and the feasibility of mooring design under extreme conditions in the western Taiwan offshore area. Incidentally, the period of regular wave test includes 12 to 30 s, and the conditions will compare with the results from experiment. The wave direction for all sets are as 0 degree and simulation time in regular and irregular wave are, respectively, 1800 and 7200 s. The wind speed is 60 m/s according to IEC (International Electrotechnical Commission) Class T [19] (Typhoon Class 57.5 m/s), and the current speed set as 1.2 m/s. The flowchart of numerical simulation is shown in Figure 8.

4.2. Experimental Model and Equipment

The wind, wave, and current test of three identical OC4 semi-submersible models was implemented at the wave basin in Tainan Hydraulics Laboratory (THL), National Cheng Kung University (NCKU). The wave basin has a water depth of 1.2 m, length and width are, respectively, 60 m and 7 m (Figure 9). In the model test, there are two crucial parameters in the model test which are the Froude number and Reynolds number; the former is the ratio between inertia and gravity, and the latter is the ratio between inertia and viscous forces. However, it is impossible to simultaneously satisfy the Froude number and Reynolds number between the model and its full-scale structure in a scaled model experiment. For instance, Reynolds law of similarity will be adopted when considering the wind turbine due to the viscosity and inertia force of the blade aerodynamics. On the other hand, the Froude law of similarity is adopted by the offshore structure to satisfy the gravity and inertia force from the wave field. In fact, the wave forces acting on the platform have greater influence than wind force because, in this experiment, the main measuring items are natural frequency, RAO of the platform and the tension of mooring lines. Therefore, the Froude law of similarity is applied to this floating offshore wind turbine model test in the scale ratio of 1 to 144 and the effect of aerodynamics is through the scaled down thrust. The conducted experiments were composed of a free decay test, regular wave test, and irregular wave test (with wind and current).
Owing to the importance of hydrodynamic loads in this paper, the law of similarity of the Froude number was applied to the scaled model test. It is worth mentioning that the aerodynamic loads cannot be met in this experiment. Therefore, the wind turbine has been replaced by an equivalent disk to simulate the thrust caused by the wind effect.
There are two main steps before conducting the experiment. The first step is to ensure the accuracy of the models (Figure 10) including the mass, ZCG (center of gravity) of the platform (shown in Table 5) by comparing the full scaled and 1:144 scaled model of the semi-submersible platforms, and the second part is the mooring system.
In a scaled-model experiment, it is important to measure the tension of mooring lines. The stiffness of the mooring line can be theoretically divided into two different parts [11], the geometry and the elastic stiffness, the former is provided by the self-weight of mooring lines and the latter is provided by the line elongation when the mooring lines become taut. To design mooring lines in the experiment, the mooring line model was firstly needed to scale down the relation chart of the surge displacement and restoring force which can be obtained from the prototype mooring. In the chart, the part which restoring force increases relatively slowly replaces with corresponding chain and the part which restoring force increases rapidly replaces with the spring. The spring constant (k) needs to match the slope of the latter part and it is calculated as 0.3412 N/cm. (Figure 11) Owing to the small scale in this study, the mooring line in experiment has been modified and is shown in Table 6.
In the experiment, the wind force was simulated by the equivalent disks (Table 7) which being calculated through the 1:144 scaled down thrust from NREL 5MW wind turbines by MIRDC (Metal Industries Research & Development Centre) and thus there were two different diameters of disks (Figure 12) which representing the wind forces caused by 11.4 m/s (rated speed) and 60 m/s (class T), respectively. Under 11.4 m/s wind speed, a disk larger than 60 m/s is needed since the thrust is highest at the rated speed.
In the wave basin, there are wave, wind (Figure 13), and current generators to simulate the sea conditions in experiments. Figure 14, Figure 15 and Figure 16 show the sensors used to measure the wave height, wind speed, and current speed, which are for the calibration of the conditions. Figure 17 is tensiometer which connected with mooring lines to measure the tension on the fairlead. Figure 18 is gyroscope which was put on the platform to measure its rotation angle, and Figure 19 is a LED tracing system which was fixed to the side and back platform and tracked by the camera, and it can track the displacement of the platform, including surge and heave. Finally, the top view configuration of the experimental set-up is shown in Figure 20. The resultant forces on the multiline anchor were measured by the tension-meter and the pitch of rear and front platforms are measured by gyroscopes which are fixed near the center of gravity. However, the LED tracking system was only put on the rear platforms due to space limitation of equipment and wave basin since the LED needs at least two cameras to capture the motion of heave and surge.

4.3. Premiere Test of Free-Decay

After checking the characteristics of platforms, free-decay test is conducted to measure the natural frequency of the platform in simulation and experiment. At the beginning of the free decay test, an initial displacement is applied to the platform. The initial displacement here is generalized and then released. The platform will return to the equilibrium position by the restoring force, then reciprocate, and will eventually become stationary.
The platform with tower conducted the free-decay test, and the result of free-decay test in numerical and experimental model is shown in Table 8, which also includes the simulation and experiment of previous studies [20,21]. There is a little difference in pitch and roll which might result from the small scale of the experimental model and the difference stays within 5 percent both in numerical and experimental model, which is acceptable.

4.4. Conditions of Model Test and Simulation

In this paper, there were regular wave test and irregular wave test in the model test and the conditions of each test are shown in Table 9 and Table 10. The motion of rear and front platforms and the mooring lines tension of the multiline anchor were measured in two different tests. The incident angle of wind, wave and current in both tests are zero degree.

5. Results and Discussions

5.1. Motion of Platform under Regular Wave Test

There are six different periods of regular waves chosen in the experiment to measure the motion responses of pitch and heave, calculate the RAO and compare them with numerical results. The Response Amplitude Operator (RAO) is a value of engineering statistics which is mainly adopted for evaluating the dynamic response of a ship or floaters in the ocean. It is often obtained by different periods of regular wave and there is one or more than one peak which represents the resonance of floater under certain period. The RAO is defined as the ratio of the amplitude of motion responses and the amplitude of incident wave
R A O = Z a δ a
where Z a is the amplitude of motion from crest to trough which is related to the position of the center of gravity, and δ a is the incident wave height.
Figure 21 shows the scheme diagram of regular wave. In numerical simulation, the range of period is 12 to 30 s which belongs to long-period wave in Taiwan and the comparison between the experiment and numerical simulation is shown in Figure 22 and Figure 23.
In Figure 22, results obtained from the experiment and numerical simulation are represented by dotted and solid lines, respectively. No matter whether in experimental or numerical simulation results, S1 (front) mostly has a higher pitch RAO than S3 (rear) platform in the range of 16 to 26 seconds, although the magnitude of pitch RAO is a little higher in experiment. However, the trends of experiments and numerical simulation are approximate, there is still a little difference which the pitch RAO of long-period wave (22 to 26 s) in experiments are higher than the one in numerical simulation. The difference might be resulted from the limited efficiency of wave absorption zone in the wave basin for long wave cases. In Figure 23, the results of experiment and numerical simulation are match with each other which both have a peak value at the natural period of heave.

5.2. Motion of Platforms under Irregular Wave Test (with Wind and Current)

Figure 24 shows the direction of conditions for wind, wave and current under irregular wave test. The pitch distribution of S1 and S3 under different conditions are shown in Figure 25 (experiment) and Figure 26 (numerical simulation), and the value of distribution is shown in Table 11 (experiment) and Table 12 (numerical simulation). In experiment, the pitch distribution of S3 and S1 mostly maintains within 0 to 5 degrees, and it is in line with the results of numerical simulation. No matter whether in experiment or numerical simulation, each case shows that the average pitch of S3 is higher than S1 (shown in Table 11 and Table 12), and these results are different from the regular wave test which is because the wave period in regular wave test belongs to long-period wave (16 to 26 s) rather than short-period wave (6 to 12 s) which is in irregular wave test. Moreover, the average pitch angle of S3 and S1 is higher under a 10-year return period than a 50-year return period, which is because the rotation of platforms under 50-year conditions varies more dramatically than the one under 10-year conditions.
The time series of dimensionless heave and surge motion are shown in Figure 27 and Figure 28. Amplitude and magnitude of S3 dimensionless heave motion do not change too much under different conditions either in experiment or numerical simulation. The maximum and average values of S3 dimensionless surge motion under 10-year return period are higher than those of 50-year return period, which is because the dimensional displacement scale of platform is approximate under two different conditions (shown in Table 13 and Table 14).

5.3. Tension Analysis of Multiline Anchor System

It is the most important part of the concept of multiline anchor since the feasibility and stability mostly depend on the tension of mooring line. The calculation of resultant force is shown in Figure 29 and the main force on the multiline anchor is from T3.
The results of mooring tension are shown in Figure 30 and Figure 31. The top and bottom of the boxplot represents maximum and minimum tension, and the middle of the box represents median of the results. In Figure 30, results for the median of T3 under the 10-year return period is quite approximate between numerical simulation and experiment and this is also the case for the results under the 50-year return period. However, the results from numerical simulation of T3 under the 50-year return period shows that the maximum tension occurs close to Minimum Breaking Load (MBL) and thus the optimization of mooring lines will be discussed in the next section. In Figure 31, the results for mooring tension of T-multiline is quite similar to that of T3 mooring tension since the direction of wind, wave, and current are all set as 0 degrees in the simulation, making the platform move backwards and, therefore, the mooring line tension of T3 becomes the dominant force acting on the multiline anchor. Moreover, owing to no viscous damping terms being considered in the numerical simulation, the maximum values of T3 and T-multiline obtained from numerical simulation are higher than those values from experiment.

5.4. Mooring Line Optimization

In Section 5.3, it shows that the tension of mooring lines not reaching up to the Minimum Breaking Load (MBL), but the maximum tension value under 50-year return period almost exceeding the MBL. Therefore, this section considered to change the diameter of mooring lines (shown in Table 15) for optimizing the motion of platforms and decreasing the tension on the fairlead and multiline anchor by using numerical simulation. For mooring line optimization, two more sea state conditions that wind turbines are operated are added. (shown in Table 16)
There is a design standard in DNV-ST-0119 [22] for floating offshore wind turbines, and the load design of mooring system is defined as:
T d = γ m e a n · T c , m e a n + γ d y n · T c , d y n
where T d is the design tension, T c , m e a n is the characteristic mean tension of the time series, γ d y n is defined as the characteristic dynamic line tension of 50-year return period caused by low-frequency and wave-frequency motions and. γ m e a n and T c , d y n are load factors which is shown in Table 17.
For Ultimate Limit State (ULS), the design criteria is calculated as per the following equation:
T d S C
where S C is 0.95 of minimum breaking load (MBL).
Table 18 shows that the class 1 and class 2 mooring lines do not meet the ULS design criteria proposed by DNV-ST-0119 under the 95 mm diameter. By contrast, the tension of the optimized mooring lines (135 mm and 175 mm) both meet the regulation.

6. Conclusions

The multiline anchor is a new concept of multiple floating wind turbines and has been recently studied for applications in deep water. In a previous study, the deeper water (beyond 100 m) has been considered and only the number of anchors have been taken into account in terms of cost reduction. Therefore, this paper not only measures the cost reduction of the marine space in a wind farm but also focuses on the difference of motion between the platforms and tension on multiline anchor in shallow water (70 m). Three OC4 DeepCwind platforms with NREL 5 MW wind turbines were carried out by numerical simulation (OrcaFlex) and 1:144 scaled-model experiment. After mutual verifications, there are good agreement between them, which includes trends of the motion and mooring tension. Furthermore, due to the space limitation of wave basin for using the small-scale model in this study, some small differences still occurred in pitch and surge motion compared with numerical simulation. In future studies, improvements are needed, by using the larger scaled experiment for the multiline anchor application. In the last section, optimization of the mooring design was implemented in numerical simulation to improve the stability and feasibility of multiline anchor.
The results obtained in this study are summarized as follows:
  • The concept of multiline anchor can not only reduce the number of anchors but also the space of a wind farm. Under different distances between three platforms, it shows about 24% reduction of wind farm configuration which is of benefit to the spatial planning.
  • The experimental results of regular wave test are compared to the numerical ones. It shows that there are different motions between front and rear platform under long-period wave both in experiment and numerical simulation.
  • In the irregular wave test, the results of pitch between the platforms did not have too much difference and it shows that the effect between platforms can be nearly neglected. Further research can focus more on the total anchor force in different mooring system under shallow water depth (ex.70 water depth).
  • The results of non-dimensional surge and heave motions of rear platform are similar in experiment and numerical simulation. As for the tension acting on the multiline anchor, it also has good correspondences, the medium of tension is similar and whatever the maximum value is, there are slight differences due to the small-scale limitation.
  • For the optimization of mooring lines through changing the diameters to 135 mm and 175 mm, the design tension ( T d ) acting on the fairlead meets with the criteria under the mooring line diameters of 135 mm and 175 mm.

Author Contributions

Conceptualization, R.-Y.Y. and Y.-H.C.; methodology, R.-Y.Y. and Y.-H.C.; software, R.-Y.Y. and Y.-H.C.; validation, R.-Y.Y. and Y.-H.C.; formal analysis, R.-Y.Y. and Y.-H.C.; in-vestigation, R.-Y.Y. and Y.-H.C.; resources, R.-Y.Y.; data curation, Y.-H.C.; writing—original draft preparation, Y.-H.C.; writing—review and editing, R.-Y.Y. and Y.-H.C.; visualization, R.-Y.Y. and Y.-H.C.; supervision, R.-Y.Y.; project administration, R.-Y.Y.; funding acquisition, R.-Y.Y. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by Ministry of Science and Technology, Taiwan grant number MOST 110-2221-E-006-060-166-MY2.

Institutional Review Board Statement

This study did not involve humans or animals.

Informed Consent Statement

This study did not involve humans.

Data Availability Statement

This study did not report any data.

Acknowledgments

The authors are grateful for the support of the Ministry of Science and Technology in Taiwan, under the grant numbers MOST 110-2221-E-006-060-166-MY2.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Three major different types of floating offshore wind turbines [1].
Figure 1. Three major different types of floating offshore wind turbines [1].
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Figure 2. Sketch of Multiline anchor system.
Figure 2. Sketch of Multiline anchor system.
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Figure 3. Different configuration of multiline anchor (double circle represents sharing anchors). (a) Sharing anchors connected with three mooring lines (Semi-submersible type) (b) Sharing anchors connected with six mooring lines (Semi-submersible type) (c) Sharing anchors connected with four mooring lines (Barge type).
Figure 3. Different configuration of multiline anchor (double circle represents sharing anchors). (a) Sharing anchors connected with three mooring lines (Semi-submersible type) (b) Sharing anchors connected with six mooring lines (Semi-submersible type) (c) Sharing anchors connected with four mooring lines (Barge type).
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Figure 4. Sketch of single anchor (left) and multiline anchor (right).
Figure 4. Sketch of single anchor (left) and multiline anchor (right).
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Figure 5. Typical Shallow Water Mooring [12].
Figure 5. Typical Shallow Water Mooring [12].
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Figure 6. FEM and lumped mass method.
Figure 6. FEM and lumped mass method.
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Figure 7. Configuration of three OC4 floating wind turbines and mooring system.
Figure 7. Configuration of three OC4 floating wind turbines and mooring system.
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Figure 8. The flowchart of numerical simulation.
Figure 8. The flowchart of numerical simulation.
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Figure 9. Photo of wave basin (60 m × 7 m × 1.2 m) in the THL, NCKU.
Figure 9. Photo of wave basin (60 m × 7 m × 1.2 m) in the THL, NCKU.
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Figure 10. Calibration of the 1:144 scaled experimental model.
Figure 10. Calibration of the 1:144 scaled experimental model.
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Figure 11. Experimental mooring line.
Figure 11. Experimental mooring line.
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Figure 12. Equivalent disk for different wind conditions (left: 11.4 m/s, right: 60 m/s).
Figure 12. Equivalent disk for different wind conditions (left: 11.4 m/s, right: 60 m/s).
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Figure 13. Wind generator system.
Figure 13. Wind generator system.
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Figure 14. Capacitance-type wave gauge.
Figure 14. Capacitance-type wave gauge.
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Figure 15. Anemometer.
Figure 15. Anemometer.
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Figure 16. Velocimeter.
Figure 16. Velocimeter.
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Figure 17. Tensiometer.
Figure 17. Tensiometer.
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Figure 18. Gyroscope.
Figure 18. Gyroscope.
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Figure 19. LED on the platform (side and backwards).
Figure 19. LED on the platform (side and backwards).
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Figure 20. Configuration of experimental set-up.
Figure 20. Configuration of experimental set-up.
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Figure 21. Scheme diagram of regular wave test.
Figure 21. Scheme diagram of regular wave test.
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Figure 22. Comparison of pitch RAO between experiment and numerical simulation (without wind).
Figure 22. Comparison of pitch RAO between experiment and numerical simulation (without wind).
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Figure 23. Comparison of heave RAO between experiment and numerical simulation (without wind).
Figure 23. Comparison of heave RAO between experiment and numerical simulation (without wind).
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Figure 24. Scheme diagram of irregular wave test (with wind and current).
Figure 24. Scheme diagram of irregular wave test (with wind and current).
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Figure 25. Pitch distribution of 10-year (left) and 50-year (right) return periods in experiment.
Figure 25. Pitch distribution of 10-year (left) and 50-year (right) return periods in experiment.
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Figure 26. Pitch distribution of 10-year (left) and 50-year (right) return periods in numerical simulation.
Figure 26. Pitch distribution of 10-year (left) and 50-year (right) return periods in numerical simulation.
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Figure 27. Time series of S3 heave motion under 10-year and 50-year return periods in experiment (left) and numerical simulation (right).
Figure 27. Time series of S3 heave motion under 10-year and 50-year return periods in experiment (left) and numerical simulation (right).
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Figure 28. Time series of S3 surge motion under 10-year and 50-year return periods in experiment (left) and numerical simulation (right).
Figure 28. Time series of S3 surge motion under 10-year and 50-year return periods in experiment (left) and numerical simulation (right).
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Figure 29. The mooring tension calculation for T3 and T-multiline.
Figure 29. The mooring tension calculation for T3 and T-multiline.
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Figure 30. Boxplot of T3 under 10-year (left) and 50-year (right) return periods in experiment and numerical simulation.
Figure 30. Boxplot of T3 under 10-year (left) and 50-year (right) return periods in experiment and numerical simulation.
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Figure 31. Boxplot of T-multiline under 10-year (left) and 50-year (right) return periods in experiment and numerical simulation.
Figure 31. Boxplot of T-multiline under 10-year (left) and 50-year (right) return periods in experiment and numerical simulation.
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Table 1. Area reduction of multiline anchors.
Table 1. Area reduction of multiline anchors.
Distance between Three PlatformsDiameter of a Wind Turbine (D)
(From Center to the Farthest Anchor Position)
Area Reduction (%)
Single AnchorMultiline Anchor
6D6.69D6D24.40
8D8.92D8D24.41
10D11.15D10D24.41
Table 2. Properties of the wind turbine [18].
Table 2. Properties of the wind turbine [18].
PropertyValuesUnit
Wind turbine capability5MW
Blade3-
Rotor diameter126m
Cut-in, rated, cut-out wind speed3, 11.4, 25m/s
Rotor weight110.00te
Nacelle weight240.00te
Tower weight347.46te
Table 3. Properties of the semi-submersible platform [18].
Table 3. Properties of the semi-submersible platform [18].
PropertyValuesUnit
Depth of platform base below SWL (total draft)20m
Elevation of the main column (tower base) above SWL10m
Elevation of offset columns above SWL12m
Spacing between offset columns50m
Length of upper columns26m
Length of base columns6m
Depth to top of base columns below SWL14m
Diameter of the main column6.5m
Diameter of offset (upper) columns12m
Diameter of base columns24m
Diameter of pontoons and cross braces1.6m
Platform mass, including ballast 1.3473 × 10 7 kg
CM location below SWL13.46 m
Table 4. Properties of the mooring system.
Table 4. Properties of the mooring system.
PropertyValuesUnit
Number of mooring lines9-
Angle between adjacent lines120°
Depth to anchors below sea water level70m
Depth to fairleads below sea water level14m
Radius of anchors from platform centreline433m
Radius to fairleads from platform centreline40.87m
Unstretched mooring line length420m
Mooring line diameter0.095m
Equivalent mooring line mass in water
Distance between floating platforms
179.59
750
kg/m
m
Table 5. Specification comparison between prototype and experimental model.
Table 5. Specification comparison between prototype and experimental model.
PlatformPrototype1/144 ModelMeasuredError (%)
Specification
Diameter of Main column6.5 (m)4.5 (cm)4.4 (cm)2.22
Center of gravity6.54 (m)4.542 (cm)4.5 (cm)0.93
Draft20 (m)13.89 (cm)13.8 (cm)0.64
Diameter/Height of upper pontoons 12/26 (m)8.3/18.1 (cm)8.2/18.3 (cm)1.20/1.10
Diameter/Height of bottom pontoons 24/6 (m)16.6/4.2 (cm)16.6/4.5 (cm)0/7.14
Height of the tower77.6 (m)53.9 (cm)55.3 (cm)2.6
Mass (without tower) (kg) 1.3473 × 10 7 4.5124.5100.04
Mass (with tower) (kg) 1.4073 × 10 7 4.7134.7210.17
Table 6. Properties of mooring system in numerical simulation and experiment.
Table 6. Properties of mooring system in numerical simulation and experiment.
Numerical SimulationExperiment
(1/144 Model)
Number of Anchors77
Water Depth70 m0.5 m
Depth to fairlead below SWL14 m0.1 m
Radius to Anchor from Platform Centerline433 m3 m
Unstretched Mooring Line Length420 m2.7 m
Diameter of Mooring Lines 95 mm3 mm
Equivalent Mooring Line Unit Weight 179.6   kg / m 0.158 kg/m
Table 7. Diameter of equivalent disk under different wind speed.
Table 7. Diameter of equivalent disk under different wind speed.
Full ScaleWind Speed in Simulation (m/s)Thrust in Simulation (kN)1:144 Scaled Wind Speed (m/s)1:144 Scaled Thrust (N)Diameter of Disk (cm)
111.479050.2613.53
160280 50.108.05
Table 8. Natural period of model in experiment and simulation.
Table 8. Natural period of model in experiment and simulation.
No Mooring System Experiment
(1:144)
Experiment
(Full Scaled)
OrcaFlex
(Full Scaled)
FAST [21]
(Full Scaled)
Experiment in MARIN [21] (1:50)
Heave1.51816.717.317.5
Roll2.36628.3925.626.726.9
Pitch2.39128.6925.726.826.8
Table 9. Regular Wave Tests.
Table 9. Regular Wave Tests.
Regular WaveWave Height (m)Wave Period (s)Wind Speed (m/s)
RH72T167.2160
RH72T187.2180
RH72T207.2200
RH72T227.2220
RH72T247.2240
RH72T267.2260
Table 10. Irregular Wave Tests.
Table 10. Irregular Wave Tests.
Irregular WaveWave Height (m)Wave Period (s)Wind Speed
(m/s)
Current Speed (m/s)Sea State
JH6T106.1010.4601.210-year return period
JH8T128.7012.4601.250-year return period
Table 11. Pitch distribution between S1 and S3 in experiment.
Table 11. Pitch distribution between S1 and S3 in experiment.
S3 (Experiment)10-Year return50-Year ReturnS1 (Experiment)10-Year Return50-Year Return
0~5 degree (%)93.992.60~5 degree (%)91.690.1
5~10 degree (%)3.793.755~10 degree (%)2.153.83
Average angle (°)2.712.50Average angle (°)2.272.37
Table 12. Pitch distribution between S1 and S3 in simulation.
Table 12. Pitch distribution between S1 and S3 in simulation.
S3 (Simulation)10-Year Return50-Year RetsurnS1 (Simulation)10-Year Return50-Year Return
0~5 degree (%)99.998.50~5 degree (%)99.898.7
5~10 degree (%)0.021.425~10 degree (%)0.111.21
Average angle (°)3.453.43Average angle (°)3.253.21
Table 13. Dimensionless heave motion of S3 under different conditions in experiment and numerical simulation.
Table 13. Dimensionless heave motion of S3 under different conditions in experiment and numerical simulation.
Heave (m/m)10-Year Return Period
(Numerical Simulation)
10-Year Return Period
(Experiment)
50-Year Return Period
(Numerical Simulation)
50-Year Return Period
(Experiment)
Average0.080.040.050.03
Maximum0.290.300.360.32
Standard deviation 0.0530.0930.090.089
Table 14. Dimensionless Surge motion of S3 under different conditions in experiment and numerical simulation.
Table 14. Dimensionless Surge motion of S3 under different conditions in experiment and numerical simulation.
Surge (m/m)10-Year Return Period
(Numerical Simulation)
10-Year Return Period
(Experiment)
50-Year Return Period
(Numerical Simulation)
50-Year Return Period
(Experiment)
Average3.974.012.803.50
Maximum4.504.893.384.29
Standard deviation 0.120.290.170.49
Table 15. Characteristics of three different diameters of R4 mooring lines.
Table 15. Characteristics of three different diameters of R4 mooring lines.
Diameter
(R4)
Proof Load
(KN)
Break Load
(KN)
Unit Weight
(kg/m)
95 mm63079001179.6
135 mm1161716578362.7
175 mm1764025174609.4
Table 16. Four different sea state conditions of irregular wave, wind and current.
Table 16. Four different sea state conditions of irregular wave, wind and current.
Wind turbineWave Height (m)Wave Period (s)Wind Speed (m/s)Current Speed
(m/s)
Sea State
JH1T5Operated1.675.1711.40.3Normal sea condition
JH5T95.529.411.41.2Northeast monsoon
JH6T10Non-operated6.110.4601.210-year return period
JH8T128.712.4601.250-year return period
Table 17. Loads factor for ULS.
Table 17. Loads factor for ULS.
Consequence ClassType of Analysis of Wave Frequency Tension γ m e a n γ d y n
1Dynamic1.01.5
2Dynamic1.42.1
Table 18. Design line tension for ULS in irregular waves.
Table 18. Design line tension for ULS in irregular waves.
DiameterClass T d   ( KN ) S C   ( KN )
95 mm185528551
211,974
135 mm1749615,749
210,495
175 mm1677923,915
29490
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Chen, Y.-H.; Yang, R.-Y. Study on Array Floating Platform for Wind Energy and Marine Space Optimization. Sustainability 2021, 13, 14014. https://doi.org/10.3390/su132414014

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Chen Y-H, Yang R-Y. Study on Array Floating Platform for Wind Energy and Marine Space Optimization. Sustainability. 2021; 13(24):14014. https://doi.org/10.3390/su132414014

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Chen, Yi-Hung, and Ray-Yeng Yang. 2021. "Study on Array Floating Platform for Wind Energy and Marine Space Optimization" Sustainability 13, no. 24: 14014. https://doi.org/10.3390/su132414014

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