Substructure Development and Damage Initiation in a Carbide-Free Bainitic Steel upon Tensile Test
Abstract
:1. Introduction
2. Experimental Section
2.1. Tensile Test
- The width of the specimen was optically measured after every strain.
- The measurement of the thickness was ruled out since thickness observations are not compatible with, on the one hand, the EBSD preparation and, on the other hand, the tracking of a selected zone (typically by a grid of indentations) during uniform deformation due to limitations inherent to the geometry of the tensile specimen.
- The longitudinal strain, measured through the lengthening with the extensometer, is not readily measurable once the necking phenomenon takes place. The printing of a grid (by a square net of low weight indentations) on the sample surface from the initial material was the other option, but it has been dismissed. Two reasons are behind this decision. The surface roughening is expected with strain, and extra preparation would be necessary for further EBSD analysis. This may remove the grid. The second reason is that the grid itself could be a set of points on which strain can accumulate, leading to biasing results.
- It is possible to correlate the relationship between initial (w0 = 2.5 mm) and current width (w) with the initial (t0 = 1 mm) and current thickness (t) after every test interruption. According to [18], if the strain hardening exponent (n) is known, as well as the thickness and width relation, it is feasible to get this relationship; see Figure 1, obtained from data extracted from [18] after some linear extrapolation. In the present work, w0/t0 = 2.5 and the n ≅ 0.16.
- Thus, with the help of the latter work and using the equation , the thickness strain would be directly determined throughout the test irrespective of the stage: Uniform or necking.
- The output strain will thus be the thickness plastic strain.
2.2. Microstructural Characterization
- A detailed analysis of the retained austenite evolution with the strain for the low strain region (below 0.13 longitudinal strain). A fixed region of about 25 × 25 μm2 was selected and scanned to follow its evolution in the first stages of deformation. Four indentations in the gauge length were arranged in a square to track the region of interest. The step size was set at 100 nm.
- The evolution of the microstructure across the necking region. Areas of about 25 × 25 μm2 with a step size of 100 nm were run every 200 μm in the longitudinal direction.
3. Results and Discussion
3.1. Uniform Strain Region
- The retained austenite partially bounded by non-indexed regions, which correspond to martensitic phases, seem to exhibit a poor stability with the strain. This is evident in the regions that are indicated with the red arrows. The distinctly different mechanical behavior of the phases in these microstructures has been put forward through nanohardness measurements [8]. The high-carbon martensite and auto-tempered low-carbon martensite display the highest nanohardness, whereas bainite is the softest phase. In addition, the stability is lower for the retained austenite located between two bainitic packets, indicated by the yellow arrows. Thus, in either case, the stress triaxiality is enhanced due to the mechanical contrast arising from the surroundings. This mechanical contrast is a consequence of either the difference in crystal orientation of adjacent bainitic packets against externally applied stresses [28] or to an even more pronounced variation of the mechanical behavior between bainite and (high-carbon) martensitic-type phases.
- The austenitic islands that are surrounded only by bainite within the same bainitic packet (see blue arrows in Figure 4c,d) have a greater capability to accumulate deformation without any apparent transformation to martensite. In contrast to the case above, the bainite that embeds the austenite islands now has almost the same orientation. This greater stability against transformation has also been observed in austenite embedded in large ferrite grains in TRIP steels [29].
3.2. Necking Region
4. Conclusions
- In the uniform deformation region, the TRIP effect is active for low strains (below 0.05 thickness strain), giving rise to a decrease in the fraction of retained austenite from about 14% to 4%. The transformation almost halts, leading to a stable region in which retained austenite deforms plastically. Finally, in the necking region, the strain-induced martensitic transformation resumes, and less than 1% of austenite is measured for 0.26 thickness strain with conventional EBSD.
- From the morphological point of view, a significant number of large blocky austenite grains is stable in the uniform deformation region. These retained austenite grains exhibit a great ability to develop orientation gradients at the local scale, with lengths of less than 200 nm. Apparently, the RA grains fully surrounded by the bainite with similar crystal orientation present a higher stability than when they are located between bainitic packets with different orientations or adjacent to another harder secondary phase. This has been partially attributed to the local stress triaxiality conditions during tensile tests.
- The onset of the void formation is closely related to the interfaces between bainite and MA phase. The fast drop in RA associated with blocky type morphologies makes the interfaces of transformed RA and the bainitic matrix suitable locations for the onset of the void generation. The fragmentation of blocky MA appears in a later stage of strain as a new mode for void formation. At this point, the ability of the bainitic matrix to create high angle boundaries around voids plays a relevant role in the control of their growth and eventual coalescence.
- The morphology of the MA phase influences its fracture. In order to improve the cold formability of the TRIP-aided bainitic steels, the number of MA islands associated with previous austenite grain boundaries should be eliminated or at least minimized.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
Appendix A
- Firstly, the maximum KAM (kernel average misorientation) value is fixed. Typically, this value is set at 5° or 10°.
- Then, the mean KAM value at various distances is measured for the phase of interest at each point. In Figure A1, first and second neighbors are represented. After the calculation of KAM1st (Pij), it is averaged for each strain condition (ε) as detailed KAM1st (ε). Their related distances are also included in the figure (D1st and D2nd).
- Then, a linear regression is obtained from the data (see plot at the bottom of Figure A1) and the slope is the value of the local orientation gradient for each strain condition.
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F2ry (%) by FEG-SEM Imaging | RA (%) by X-Ray | %C in RA by X-Ray |
---|---|---|
18.0 ± 1.5 | 13.4 ± 0.8 | 1.1 ± 0.1 |
Hardness (HV1) | R0.2% (MPa) | TS Tensile Strength (MPa) | Elongation at Fracture E25 (%) |
---|---|---|---|
348 ± 6 | 659 | 962 | 16.9 |
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Taboada, M.C.; Iza-Mendia, A.; Gutiérrez, I.; Jorge-Badiola, D. Substructure Development and Damage Initiation in a Carbide-Free Bainitic Steel upon Tensile Test. Metals 2019, 9, 1261. https://doi.org/10.3390/met9121261
Taboada MC, Iza-Mendia A, Gutiérrez I, Jorge-Badiola D. Substructure Development and Damage Initiation in a Carbide-Free Bainitic Steel upon Tensile Test. Metals. 2019; 9(12):1261. https://doi.org/10.3390/met9121261
Chicago/Turabian StyleTaboada, Mari Carmen, Amaia Iza-Mendia, Isabel Gutiérrez, and Denis Jorge-Badiola. 2019. "Substructure Development and Damage Initiation in a Carbide-Free Bainitic Steel upon Tensile Test" Metals 9, no. 12: 1261. https://doi.org/10.3390/met9121261