A Cyber–Physical System Based on Digital Twin and 3D SCADA for Real-Time Monitoring of Olive Oil Mills
Abstract
:1. Introduction
2. Literature Review
2.1. Digital Twin (DT)
2.2. Related Work
2.3. Research Gap
3. Proposed Approach
3.1. Experimental Environment
3.2. Design of Architecture and Framework Description
3.2.1. General Architecture
3.2.2. Protocols and Framework
4. Implementation and Results
4.1. Cyber/Digital Layer
4.1.1. 3D SCADA
4.1.2. Digital Twin
4.2. Communication Layer
4.3. Case Use
5. Discussion
- Immersive and Intuitive Monitoring: It enables real-time monitoring from a more immersive and intuitive environment, as documented in studies [42].
- Enhanced Maintenance Practices: By facilitating preventive maintenance strategies, it contributes to the enhancement of maintenance tasks, thus bolstering operational efficiency [8].
- Digital Model Generation and Validation: The system permits the generation and validation of digital process models. The SCADA system can execute these models on the DT, allowing for rigorous validation before implementing them in the real-world environment [28]. This approach effectively circumvents production disruptions.
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Devices | Characteristics | |
---|---|---|
MSI GE63 RAIDER 8RF LAPTOP | CPU | Intel i7 8750H |
MEMORIA RAM | 16 GB 3200 MHZ | |
DISPLAY | 1920X1080 120 HZ | |
GPU | NVIDIA GEFORCE 1070 | |
DELL INSPIRON LAPTOP | CPU | Intel i7 11800H |
MEMORIA RAM | 16 GB 3200 MHZ | |
DISPLAY | 1920X1080 60 HZ | |
GPU | NVIDIA GEFORCE 3050 Ti | |
NVIDIA GEFORCE 3050 Ti | ||
META QUEST 2 VÍA AIRLINK |
Reception | ||
---|---|---|
Communes | Line 1 | Line 2 |
March/stop of the zone | March/stop of the zone | March/stop of the zone |
Rotary position | Rotary position | |
Status of drives | Status of drives | |
Washing machine on/off | Washing machine on/off | |
Ton/toff pulses vibro | Ton/toff pulses vibro | |
Hopper gate open/closed | Hopper gate open/closed |
Weighing |
---|
Hopper info (status, kg, max. kg, quality, variety, start and emptying dates) |
Info scales (weighed state, empty hopper, total kilos, partial kilos, weighing time, card number, quality, variety, number of weighed, hopper, supplier, farm, vehicle, party) |
Milling | ||
---|---|---|
Under Hoppers | Line 1 | Line 2 |
March/stop of the zone | Start/stop of the zones (grinder, mixer and decanter, centrifuge) | Start/stop of the zones (Grinder, Mixer and Decanter, Centrifuge) |
Status of drives | Status of drives | Status of drives |
Max. and min. hopper level | State of milling | State of milling |
Mill intensity | Mill intensity | |
Decanter main motor intensity | Decanter main motor intensity | |
Decanter main engine torque | Decanter main engine torque | |
Decanter load cell | Decanter load cell | |
Blender temperature | Blender temperature | |
Oil temperature | Oil temperature | |
Mass flow meter | Mass flow meter | |
Oil flow meter | Oil flow meter | |
Decanter speed | Decanter speed | |
Pomace mass pump speed | Pomace mass pump speed | |
Tank info (kg mass, kg oil, start date, end date, condition, quality, and variety) | Tank info (kg mass, kg oil, start date, end date, condition, quality, and variety) | |
Configuration way (hopper, auger, mill, centrifuge, and tank) | Configuration way (hopper, auger, mill, centrifuge, and tank) |
De-Stoning | ||
---|---|---|
Communes | Line 1 | Line 2 |
March/stop of the zone | March/stop of the zone | March/stop of the zone |
Level hopper pomace | De-stoner hopper level | De-stoner hopper level |
Hopper level | Deboning intensity | Deboning intensity |
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Share and Cite
Martinez-Ruedas, C.; Flores-Arias, J.-M.; Moreno-Garcia, I.M.; Linan-Reyes, M.; Bellido-Outeiriño, F.J. A Cyber–Physical System Based on Digital Twin and 3D SCADA for Real-Time Monitoring of Olive Oil Mills. Technologies 2024, 12, 60. https://doi.org/10.3390/technologies12050060
Martinez-Ruedas C, Flores-Arias J-M, Moreno-Garcia IM, Linan-Reyes M, Bellido-Outeiriño FJ. A Cyber–Physical System Based on Digital Twin and 3D SCADA for Real-Time Monitoring of Olive Oil Mills. Technologies. 2024; 12(5):60. https://doi.org/10.3390/technologies12050060
Chicago/Turabian StyleMartinez-Ruedas, Cristina, Jose-Maria Flores-Arias, Isabel M. Moreno-Garcia, Matias Linan-Reyes, and Francisco Jose Bellido-Outeiriño. 2024. "A Cyber–Physical System Based on Digital Twin and 3D SCADA for Real-Time Monitoring of Olive Oil Mills" Technologies 12, no. 5: 60. https://doi.org/10.3390/technologies12050060