1. Introduction
Hydrogen (H
2) is a promising secondary energy source in the near future. Because H
2 is not present in natural resources, two major production methods are developed and put into industrial use. One is H
2 production by electrolysis of alkaline water or relevant aqueous solutions, which uses an expensive proton exchange membrane (PEM) to separate electrolytes between two electrodes. Aqueous solutions of alkali chloride (NaCl or KCl) are also used for the production of NaOH or KOH and Cl
2 for industrial uses. Then, H
2 is generated as another by-product. H
2 is separately generated from Cl
2 using an anion exchange membrane (AEM) and two separate electrodes [
1]. However, H
2 purification is necessary for industrial high-grade products [
2]. Another H
2 production method is the steam-reformation reaction or partial oxidation from natural resources, such as hydrocarbons of methane, naphtha and coal. By-product carbon monoxide (CO), along with H
2 included in the combustion gas, is recovered from exhaust gas to be utilized as industrial raw materials for synthesizing carbonyl groups. Carbon dioxide (CO
2) generated is necessary to be recovered without exhausting the atmospheric environment. Most CO
2 is recovered by the pressure swing adsorption (PSA) process or liquid film absorption by ethanolamine solutions in H
2 production sites. Thus, industrial H
2 production ways are closely related to the processes of H
2 purification and CO
2 recovery. Its selective production and recovery become a key for effective H
2 production in place of conventional technology methods.
Here, attention is focused on alkaline water electrolysis for small-scale H
2 production plants. Constituents of H
2 and O
2 in water electrolyte are produced from cathode and anode separated with a solid polymer film [
3,
4]. It is necessary not to mix the two gas products. In order to advance H
2 production more effectively, a new technology is tested to evolve only H
2 with the use of a nickel–hydroxide electrode for the anode. Oxygen is absorbed by the oxidation reaction from Ni(OH)
2 electrodes to NiOOH during electrolysis [
5]. Then, oxygen is recovered by the reverse reaction to Ni(OH)
2 in the outside of the reactor. Although the products of H
2 and O
2 are completely separated by electrolysis, two independent processes of water electrolysis and electrode regeneration are necessary for continuous H
2 production. In the present study, a new electrolysis process is tested using ethanolamine aqueous solutions. The ethanolamine aqueous solution is a candidate for materials that are widely used to recover CO
2 from various exhaust gases. High CO
2 capacities are expected. It is expected that selective H
2 generation and CO
2 absorption can be achieved using electrolysis of ethanolamine aqueous solutions. Enhancement of H
2 production efficiency without CO
2 or CO exhaustion is expected. So, it is necessary to fully understand the overall mechanism of H
2 transfer and effective CO
2 recovery from multicomponent amine mixtures. As our first trial to achieve this, attention is focused on the combination of H
2 production by electrolysis of ethanolamine aqueous solutions and CO
2 recovery in them at the same time. In the present study, H
2 generation and simultaneous CO
2 generation/absorption by the electrolysis of several alkanolamines aqueous solutions are investigated in order to make clear not only the relation between the overall transfer mechanism of electrolysis products and electrical resistivities but also CO
2 absorption/desorption rates in ethanolamine aqueous solutions. A small-scale apparatus for selective H
2 production without further product purification is targeted here.
Ethanolamine is the most promising absorber among several alkanolamines to separate CO
2 and other gas components, such as CO and CH
4, in industrial exhaust gases. Usually, CO
2 is selectively recovered from exhaust gas using gas absorption towers, where aqueous alkanolamines and exhaust gas flow downward and upward counter-currently around room temperature, respectively [
6]. Then, another CO product is recovered from the top as raw materials for chemical synthesis. Amine solutions after CO
2 absorption are regenerated using another gas desorption tower, which is operated at higher temperatures. Research on CO
2 absorption and desorption was previously performed using several kinds of ethanolamines [
7,
8,
9,
10,
11]. Although their solution mechanism has been investigated from various viewpoints in terms of chemical engineering keywords [
8,
9], the difference between physical absorption and chemical absorption is not sufficiently quantified and clarified. In addition, the effects of other ions or molecules coexisting in alkanolamine solutions are not understood sufficiently. In the present study, CO
2 absorption in several amine solvents is comparatively investigated using electrolysis reactors of three amine aqueous solutions: (1) mono-ethanolamine (MEA), with the molecular form C
2H
4OHNH
2 described as R
1NH
2 (R = C
2H
4OH), and which is one of the primary alkanolamines, (2) tri-ethanolamine (TEA), which is (C
2H
4OH)
3N or R
3N and one of the tertiary alkanolamines and (3) ethylenediamine (EDA), which molecular form is C
2H
4(NH
2)
2, and it is a primary amine without any hydroxyl group. In addition, the [H
+] ion concentration in the three amines aqueous solutions is controlled to an arbitral value using KOH and HCOOH (or (COOH)
2) agents for pH adjustment. The combination of CO
2 absorption and H
2 generation by electrolysis using the three amine solutions is experimentally investigated here. The H
2 evolution rates on an SS316 cathode plate and CO
2 and N
2 ones on a graphite anode plate are measured. It is investigated as to how different the H
2 evolution rates and N
2 or CO
2 ones are among the three kinds of amine compounds under various pH conditions. Electric resistances and gas evolution rates in the electrolysis of the three amine solutions are determined. Aside from this, CO
2 absorption rates in the three amine solutions during electrolysis are also determined as a function of the pH value. The present study may give useful information on small-scale H
2 production by electrolysis and simultaneous CO
2 absorption using amine solutions.
3. Experimental
Figure 1 shows a schematic diagram of the experimental apparatus. A specified amount (3.00 dm
3) of a fresh amine aqueous solution for each experiment is filled in an acrylic square vessel, and two electrodes are inserted. Open space between aqueous solution surfaces in the acrylic vessel and its lid is set as narrow as possible to make the time response fast. A partition made of an acrylic plate is set in the open space to separate two electrodes and evolved gases. The anode electrode plate is made of graphite having a volume resistivity
ρC = 1.64 × 10
−5 Ωm, and the cathode electrode one is made of SS316 having
ρSS = 7.2 × 10
−7 Ωm. The thickness of two plate electrodes,
δ, is 1.0 mm, their area,
A, is 176.3 cm
2, and the distance between the anode and the cathode,
l, is 13.6 cm. Since the resistances of the anode and the cathode are much lower than the overall resistance of amine electrolytes (0.5–10 Ω), the resistances of the two electrodes can be neglected. Three kinds of amine solutions are tested here. The three amines are MEA, TEA and EDA of special grade. The purity of the three amines is >99.0+%. The experiment is performed in such a way that respective amine gram concentrations are the same as 200 g/dm
3 regardless of MEA, TEA and EDA aqueous solutions. This is because the gas generation rates of H
2, CO
2 and N
2 per unit volume of each amine are expected to be almost the same among the three amine solutions with different molecular weights. The stoichiometric H
2 generation rates for the three amines are 6.5 mol-H
2/mol-MEA, 14 mol-H
2/mol-TEA and 8 mol-H
2/mol-TEA if the current efficiency is assumed to be 1. The expected maximum generation rate is reduced to almost the same value of 0.10 mol-H
2/g-amine regardless of MEA, TEA and EDA. The amine molar concentration used in the experiment is 3.27 mol/dm
3 for MEA, 1.35 mol/dm
3 for TEA and 3.30 mol/dm
3 for EDA. The pH value of each amine solution at the initial state before electrolysis or CO
2 + Ar gas bubbling is controlled to a specified one by using potassium hydroxide (KOH), formic acid (HCOOH) or oxalic acid (COOH)
2. The molar concentrations of KOH and HCOOH are [KOH]
0 = 0.18 M and [HCOOH]
0 = 0.17 M, respectively. The initial pH value is controlled between 7 and 13. Arbitral electric current and voltage can be applied between two electrodes, and variations of the overall resistances with current are determined. No corrosion was observed on two electrodes after all the electrolysis experiments were finished.
Four kinds of measurements are carried out: (1) measurement of overall resistances and gas evolution rates from two electrodes during electrolysis of MEA (or TEA, EDA) + KOH + HCOOH solutions, (2) measurement of the H2, CO2 and N2 molar fractions in the gaseous phase evolved from several amine electrolyte solutions during electrolysis, (3) the pH measurement during electrolysis with time passage and numerical analysis on variations of ion concentrations in solutions, and (4) measurement of CO2 absorption rates under the supply of a constant concentration and a flow rate of CO2 + Ar gas bubbles during electrolysis.
The flow rates of gases evolved from the anode and cathode were measured by a soap film flowmeter, and the concentrations of the molecular species, such as H2, O2, CO2, CO, CH4 and N2 in evolved gas, are detected separately by gas chromatography. Electrolyte temperature was measured regularly, and its average temperature was 21 °C. Isotherm conditions were kept throughout the experiment with air cooling. Effects of reaction heat during electrolysis are supposed to be negligibly small under the present experimental conditions.
4. Results and Discussion
Since the flow rate of gas that evolved from the anode was negligibly low, attention was focused on the total flow rate of gas that evolved from two electrodes after the space plate separating the two electrodes was removed.
Figure 2 shows the total gas evolution rates as a function of current in the case of electrolysis of six different concentrations of the amine aqueous solutions and the alkali KOH solution. The experiment is repeated under the conditions of different amine solutions and pH conditions. At least seven data for each symbol in
Figure 2 are plotted under the same pH and amine conditions. The pH value is almost constant between 12.7 and 13.2 for the amine + KOH solution and between 10.4 and 10.9 for the amine + KOH + HCOOH solution throughout the electrolysis experiment. In addition to the six experiments, when the KOH solution (pH 13.0) without amine is electrolyzed, H
2 and O
2 gases evolved on the cathode and anode as expected. No CO
2 and CO are generated from the anode electrode, which is made of graphite. This is assured by gas chromatographic analysis of evolved gas. Experimental data and estimation in the case of the KOH solution are shown by
and a chained line in the Figure, respectively. The total evolution rates are compared with a chain line of
WH2+O2 = 3
I/4
F, which is calculated by Faraday’s first law. The vertical axis of the Figure is shown by the volumetric gas generation rate of
RgTWtot [Ncm
3/s]. Comparatively good agreement is obtained between the experiment data shown by
and the calculation chain line by
WH2+O2 = 3
I/4
F for the electrolysis of the KOH solution. It is found that the gas absorption of H
2 and O
2 into the solution is negligibly small.
On the other hand, when the MEA, TEA and EDA aqueous solutions were electrolyzed, H
2 was generated from the cathode of any amine solution among the six cases regardless of the different pH conditions in a similar way to the KOH solution. However, less or no bubble formation was observed on the anode of the MEA solution, and CO
2 and N
2 bubbles, along with CO or other gas components, were hardly generated from the anode. Small amounts of gas bubbles were observed only at comparatively higher current conditions of the TEA or EDA solution. The species of evolved gas were identified as CO
2 and N
2 by gas chromatography analysis, and the concentration and the flow rate were determined. Deviations between the MEA data marked by ○ and ● and Faraday’s law shown by a broken line (
WH2 =
I/2
F) become smaller in the lower current region of
I2A, where only H
2 is evolved from the amine aqueous solutions. The same thing holds true in the cases of TEA (□,
and EDA (△,▲). When the current approaches 3 A, the total gas generation rates become slightly larger than the solid line of
Wtot =
I/2
F. This is because some of the CO
2 and N
2 generated on the anode are discharged after partial absorption into the amine solutions. The total gas evolution rate slightly deviates from the solid line of
Wtot =
I/2
F with the increase in the electric current and approaches
Wtot = 9
I/13
F, as shown by a broken line for the MEA solution. Although the expected asymptote lines are
Wtot = 41
I/56
F for TEA and
Wtot = 11
I/16
F for EDA, both lines are not shown in the Figure because the differences among the three amine solutions are negligibly small. This tendency is more appreciable for gas rates evolved from the amine solution of the lower pH (pH
10) than those under the higher pH condition (pH = 13). The condition where the gas evolution rate starts deviating from the solid line of
Wtot = I/2
F in
Figure 2 is determined as
I = 2A and pH = 10. When
I > 2A and pH = 10, CO
2 and N
2 start generating from the anode, and the total gas generation rates approach the broken line of
Wtot = 9
I/13
F,
Wtot = 41
I/56
F or
Wtot = 11
I/16
F. These results are deeply related to the [OH
−] concentration in solutions. This is further discussed in the CO
2 gas absorption experiment during electrolysis.
Figure 3 shows experimental results of CO
2 gas dissolution rates in MEA, TEA or EDA + HCOOH aqueous solutions during electrolysis operation. A constant molar fraction and flow rate of CO
2 + Ar gas mixture of
yCO2,in = 0.373 and
WCO2,in = 16.3 μmol/s is introduced into the amine aqueous solutions at atmospheric pressure and room temperature (
T = 21 °C) under a low current condition of 2A. The current condition of
I = 2A and the pH = 9 one is selected in such a way that the three amine aqueous solutions still have CO
2 absorption capacity judging from the results of
Figure 2. The initial amine concentration, [MEA]
0, [TEA]
0 or [EDA]
0 and the HCOOH concentration before CO
2 introduction, [HCOOH]
0, are given in the Figure. The ratios of the inlet to outlet CO
2 molar fraction for the three amine solutions are obtained as a function of time passage at a constant CO
2 introduction rate of
WCO2,in. The
yCO2,ut/
yCO2,in ratios on the left-hand side are deeply related to physical-to-chemical CO
2 transitional rates. As shown in
Section 2.3, when a conversion rate from a physical absorption state of dissolved CO
2 to a chemical one is fast, the ratio on the vertical axis becomes small. The value on the left-hand side at a steady state is equal to that of
kabsA/(
k1V +
kabsA). The ratio also depends on the kinds of amines and their pH value. Generally, conversion rates for MEA or EDA solutions are considered to be much faster than those for TEA cases under the same concentration in gram/dm
3 units. This is because MEA and EDA are the primary amine solutions and have one or two N–R
1 bonds in an amine molecule. Therefore, they can quickly form their zwitterion states in each molecule, and the transition from the physical state to the chemical one may be enhanced. Each molecule finally dissociates to (C
2H
4OH)NH
3+ or (CH
2)
2NH
2H
+ ions in aqueous solutions. Thus, it is considered that the conversion rate from the physical state to the chemical one for MEA and EDA is faster than that of TEA.
Figure 4 shows
yCO2,out/
yCO2,in values (or the absorption rate) at the steady state for various pH conditions, where the solutions are controlled to [MEA]
0 = 3.10 mol/dm
3, [KOH]
0 = 0.18 mol/dm
3 and [HCOOH]
0 = 0.15~0.36 mol/dm
3. As seen in the Figure, the y
CO2,out/y
CO2,in ratio depends on the pH value, and the ratio becomes smaller with the increase of the pH value. Consequently, the
k1V/kabsA ratio becomes larger at the higher pH value. Since the physical absorption rate constant of
kabs may be independent of the amine types, the transition rate constant from a physical state to a chemical one for the MEA electrolyte denoted by
k1 becomes larger with the increase of the pH value. Judging from the slope of the broken line, which means
= constant, the translate rate constant indicated by
k1 may be in proportion to [OH
−]. Consequently, the relation of
is obtained by the comparison between Equation (3) and the broken line in
Figure 4. Therefore, the reaction is considered to be the first order with respect to both concentrations of CO
2 and OH
−. This result leads to the conclusion that Reaction (7) proceeds as R
1NH
2 + CO
2 + OH
− ⇄ R
1NCOO
− + H
2O, according to the Danckwerts model [
12].
The overall resistivities of the MEA solutions were determined from the relation between the electric potential and the current during electrolysis.
Figure 5 shows variations of the overall resistivity of several amine solutions as a function of the current. The overall resistivities, ρ, are determined using the relation of
. Judging from the experimental relation between
I and
E, the resistivities of the three amine solutions show almost constant values except for the very low current region. As seen in the Figure, the resistivities of the MEA and EDA aqueous solutions are slightly lower than that of the TEA one, having the same concentration in g/dm
3 unit. The difference between the KOH solution (the broken line) and any amine solution is caused by other ions dissolved in each aqueous solution. The broken line in
Figure 5 shows a theoretical resistivity based on the strong electrolyte model, which is determined by the law of Kohlrausch’s independent ionic migration and is described by
for two-component infinite diluted solution mixtures. The broken line for the KOH solution is calculated using
z1 = 1 and
= 0.073 Sm
2/mol for the K
+ ion and
z2 = 1 and
= 0.199 Sm
2/mol for OH
−. A comparatively good agreement is obtained between the experimental data of the KOH solution and its theory. In addition, the Kohlraushu’s square root law also predicts the relation of
. Therefore, the overall resistivities of MEA, EDA and TEA solutions increase with the increase in the total ion concentrations involved in the solution, denoted by
C.
Figure 6 shows a correlation of experimental resistivities at
I = 3A for the three amine solutions as a function of the pH value. Any of the three amine solutions show similar variations with the pH value, and the resistivity becomes lower at higher pH values. It is noticed that the TEA solutions show comparatively higher resistivity values than other amines, regardless of the pH values. The
C values are considered to become larger with the decrease in the pH values because of a greater amount of CO
2 absorption and, consequently, more CO
32−, HCO
3−, R
1NHCO
2 and R
1NH
3+ ions generated.
As already known in previous studies, CO
2 is chemically absorbed in the MEA aqueous solutions with the two types of bicarbonate (HCO
3−) and carbamate (R
1NHCOO
−) [
20]. Since two valences of MEA are necessary in order to form one carbamate, the maximum CO
2 loading becomes 0.5 mol-CO
2/mol-amine. On the other hand, one TEA molecule changes one bicarbonate of the potential maximum loading, which corresponds to a 1 mol-CO
2/mol-amine.
Figure 7 shows calculative variations of respective ion concentrations for the R
1NH
2 + KOH aqueous solution with the increase in CO
2 loading, where the initial concentrations of [R
1NH
2]
0 = 0.1 mol/dm
3 and [KOH]
0 = 0.1 mol/dm
3 are assumed. The increase in [CO
2]
0 results in the increase of [H
+] and also in the increase of [HCO
3+], [CO
32−], [R
1NHCOO
−] and [R
1NH
3+]. However, [CO
32−] and [R
1NHCOO
−] start decreasing at a higher loading point than the location of [CO
2]
0 = 0.1. [CO
32−] is the main CO
2 absorption ion when pH is high. The concentrations for the R
3N + KOH (TEA) aqueous solution behave in a similar way to MEA. When CO
2 loading is small, or the pH value is high, the main ion species are CO
32−. The ethanol carbamate ion concentration of R
1NHCOO
− becomes the major one around [CO
2]
0 = 0.1 mol/dm
3 with the increase in CO
2 loading. Further CO
2 loading results in the fact that the major species in the MEA solution become R
1NH
3+ and HCO
3−.
The conditions to select which amine solution is preferable for selective H
2 evolution by electrolysis are to show (1) similar electric conductivity to that of the KOH alkali solution, (2) selective H
2 evolution and CO
2 absorption during electrolysis, and (3) sufficient CO
2 absorption rate and capacity during electrolysis. All those results show that the MEA or EDA solutions can serve as an appropriate electrolyte for selective H
2 generation by electrolysis under a current condition of
I2A (=11.3 mA/cm
2) and a pH condition of pH
10. It is preferable to use the MEA solution for electrolytes because EDA absorbs CO
2 irreversibly, and the CO
2 absorption rate of TEA is lower than others.
Figure 8 shows a schematic diagram of the continuous MEA electrolysis system to provide selective H
2 evolution and CO
2 recovery. The pH condition can be controlled by KOH and HCOOH. A combination of electrolysis of the MEA alkali solution and reversible CO
2 absorption in/desorption from the electrolyte can lead to selective H
2 generation. The CO
2 desorption will be performed using a regeneration tower heated to 100~140 °C [
21]. Although CO
2 and N
2 are generated from an anode, CO
2 generated can be immediately absorbed in amine solutions, and effective separation can be performed. The CO
2 absorption is the first order with respect to the OH
− concentration in solute. Since the pH value decreases with the progress of CO
2 absorption, the pH control by CO
2 desorption is necessary for the long-time electrolysis operation. A small amount of N
2 is physically absorbed in the solution, and the rest is generated from the anode. The electrolysis of amine solutions, along with CO
2 capture [
10,
11], can be understood by the physical absorption process and the chemical equilibrium conditions of reactions among related ions.