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New Advances in 3D Printed Material-Based Sensors

A special issue of Sensors (ISSN 1424-8220). This special issue belongs to the section "Sensor Materials".

Deadline for manuscript submissions: 30 June 2024 | Viewed by 999

Special Issue Editor


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Guest Editor
Department of Micro Engineering, Kyoto University, Kyoto, Japan
Interests: microsensors; biosensors; microphysiological systems; micro and nanofabrication; iPSC-derived organoids; electron devices; thermoelectrics; sustainable energy harvesting
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Special Issue Information

Dear Colleagues,

A new era of innovation in numerous industries has begun as a result of recent significant developments in the field of 3D-printed-material-based sensors. The use of innovative materials, such as graphene and conductive polymers, has resulted in one of the most remarkable advancements in the field, the development of highly sensitive and adaptable sensors. These materials offer improved electrical conductivity and enhanced sensing capabilities, making them ideal for applications in healthcare, environmental monitoring, and robotics. Additionally, improvements in multi-material 3D printing methods have made it possible to integrate numerous sensor components into intricate structures without any visible gaps, increasing design flexibility and customization. In addition, the miniaturization of 3D printing technology has facilitated the creation of small, wearable sensors that can collect health data in real-time and monitor vital signs. These new developments will enable 3D-printed-material-based sensors to transform industries and promote the development of smart technologies.

Therefore, this Special Issue mainly focuses on the printing technologies for sensors and their applications in various industries.

Dr. Ramin Banan Sadeghian
Guest Editor

Manuscript Submission Information

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Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • 3D printing of devices
  • 3D printing of materials
  • 3D printing of actuators
  • 3D printing of sensors
  • printing processes

Published Papers (2 papers)

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18 pages, 25487 KiB  
Article
3D-Printed Conformal Meta-Lens with Multiple Beam-Shaping Functionalities for Mm-Wave Sensing Applications
by Noureddine Melouki, Fahad Ahmed, Peyman PourMohammadi, Hassan Naseri, Mohamed Sedigh Bizan, Amjad Iqbal and Tayeb A. Denidni
Sensors 2024, 24(9), 2826; https://doi.org/10.3390/s24092826 - 29 Apr 2024
Viewed by 483
Abstract
In this paper, a 3D conformal meta-lens designed for manipulating electromagnetic beams via height-to-phase control is proposed. The structure consists of a 40 × 20 array of tunable unit cells fabricated using 3D printing, enabling full 360° phase compensation. A novel automatic synthesizing [...] Read more.
In this paper, a 3D conformal meta-lens designed for manipulating electromagnetic beams via height-to-phase control is proposed. The structure consists of a 40 × 20 array of tunable unit cells fabricated using 3D printing, enabling full 360° phase compensation. A novel automatic synthesizing method (ASM) with an integrated optimization process based on genetic algorithm (GA) is adopted here to create the meta-lens. Simulation using CST Microwave Studio and MATLAB reveals the antenna’s beam deflection capability by adjusting phase compensations for each unit cell. Various beam scanning techniques are demonstrated, including single-beam, dual-beam generation, and orbital angular momentum (OAM) beam deflection at different angles of 0°, 10°, 15°, 25°, 30°, and 45°. A 3D-printed prototype of the dual-beam feature has been fabricated and measured for validation purposes, with good agreement between both simulation and measurement results, with small discrepancies due to 3D printing’s low resolution and fabrication errors. This meta-lens shows promise for low-cost, high-gain beam deflection in mm-wave wireless communication systems, especially for sensing applications, with potential for wider 2D beam scanning and independent beam deflection enhancements. Full article
(This article belongs to the Special Issue New Advances in 3D Printed Material-Based Sensors)
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14 pages, 21462 KiB  
Article
Frequency- and Temperature-Dependent Uncertainties in Hysteresis Measurements of a 3D-Printed FeSi wt6.5% Material
by Bence Kocsis and Tamás Orosz
Sensors 2024, 24(9), 2738; https://doi.org/10.3390/s24092738 - 25 Apr 2024
Viewed by 302
Abstract
Additive manufacturing of soft magnetic materials is a promising technology for creating topologically optimized electrical machines. High-performance electrical machines can be made from high-silicon-content FeSi alloys. Fe-6.5wt%Si material has exceptional magnetic properties; however, manufacturing this steel with the classical cold rolling methodology is [...] Read more.
Additive manufacturing of soft magnetic materials is a promising technology for creating topologically optimized electrical machines. High-performance electrical machines can be made from high-silicon-content FeSi alloys. Fe-6.5wt%Si material has exceptional magnetic properties; however, manufacturing this steel with the classical cold rolling methodology is not possible due to the brittleness of this material. Laser powder bed fusion technology (L-PBF) offers a solution to this problem. Finding the optimal printing parameters is a challenging task. Nevertheless, it is crucial to resolve the brittleness of the created materials so they can be used in commercial applications. The temperature dependence of magnetic hysteresis properties of Fe-6.5wt%Si materials is presented in this paper. The magnetic hysteresis properties were examined from 20 °C to 120 °C. The hysteresis measurements were made by a precision current generator–based hysteresis measurement tool, which uses fast Fourier transformation–based filtering techniques to increase the accuracy of the measurements. The details of the applied scalar hysteresis sensor and the measurement uncertainties were discussed first in the paper; then, three characteristic points of the static hysteresis curve of the ten L-PBF-manufactured identical toroidal cores were investigated and compared at different temperatures. These measurements show that, despite the volumetric ratio of the porosities being below 0.5%, the mean crack length in the samples is not significant for the examined samples. These small defects can cause a significant 5% decrement in some characteristic values of the examined hysteresis curve. Full article
(This article belongs to the Special Issue New Advances in 3D Printed Material-Based Sensors)
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