3.1. Reagents and Instrumentation
2-Hydroxyethyl disulfide, chemically pure, Shanghai Macklin Biochemical Co., Ltd. (Shanghai, China); UV absorber UV–320, chemically pure, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; dibutyltin dilaurate, chemically pure, Angene International Limited (Beijing, China); polytetramethylene ether glycol (PTMEG), MW 2000, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; polytetramethylene ether glycol (PTMEG), MW 1000, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; polypropylene glycol (PPG), MW 1000, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; isophorone diisocyanate (IPDI), chemically pure, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; acetone, analytically pure, Xiyu Chemical Technology Co., Ltd. (Shandong, China); 1,4-Butanediol (BDO), chemically pure, Tianjin Bodie Chemical Co., Ltd. (Tianjin, China); polyethylene glycol (PEG), chemically pure, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; polyethylene glycol monomethyl ether (MPEG), chemically pure, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; polyethylene glycol (PEG), chemically pure, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.; hydrogenated diphenylmethane diisocyanate (HMDI), chemically pure, Shanghai, China, Shanghai Macklin Biochemical Co., Ltd.
Oil bath with digital display for temperature control, single hole, Longkou Xianke Instrument Co., Ltd. (Shandong, China); precision-enhanced stirrer, JJ-1, Guohua Electric Appliance Co., Ltd. (Henan, China); constant temperature and humidity incubator, JWS-150, Shanghai Shanlian Equipment Co., Ltd. (Shanghai, China); electronic balance, AR3130, Aohaus Corporation (Shanghai, China); muffle furnace, SX2-4-10, Longkou Xianke Instrument Co., Ltd. (Shandong, China) of Shandong Province; electronic balance, AR3130 (Shanghai, China), Aohaus Corporation; universal color difference meter, JZ-300, Shenzhen Jinzhun Instrument Equipment Co., Ltd. (Shenzhen, China); yellowing resistance tester (light bulb type), HZ-3017, Dongguan Dexiang Instrument Co., Ltd. (Guangdong, China); digital display viscometer with microcomputer control, NDJ-5S, Shanghai Yutong Instrument and Meter Factory (Shanghai, China); blast drying oven, DHG-9080, Changzhou Jintan Precision Instrument Manufacturing Co., Ltd. (Jiangsu, China); multi-purpose vacuum pump with circulating water, SHZ-D(III), Gongyi Honghua Instrument Equipment Industry and Trade Co., Ltd. (Henan, China); vacuum drying oven, DZF-6020, Shanghai Xinmiao Medical Device Manufacturing Co., Ltd. (Shanghai, China); computer-controlled electronic universal testing machine, UTM2502HB, Shenzhen Sansi Horizontal and Vertical Technology Co., Ltd. (Shenzhen, China); cycle dispersing device, BT-600, Dandong Baite Instrument Co., Ltd. (Liaoning, China).
3.3. Characterization and Performance Evaluation
3.3.1. Fourier Transform Infrared (FT-IR) and Raman Spectroscopic Characterization
The 1 mm thick polyurethane film was sliced and fixed on the sample holder. The thermosetting polyurethane film underwent infrared spectroscopy scanning in the wavelength range of 400~4000 cm−1 using the ATR mode on the Thermo Scientific Nicolet iS20 spectrometer (Waltham, MA, USA). The thermosetting polyurethane film underwent Raman spectroscopy analysis using the Senterra confocal Raman microscope (BRUKER, Bremen, Germany), with a laser light source of 532 nm and a spectral range of 400~4000 cm−1, to verify the successful conjugation of ultraviolet stabilizers and disulfide bonds.
3.3.2. Emulsion Viscosity
The viscosity of waterborne polyurethane emulsion is one of the performance indicators for waterborne polyurethane products, and viscosity is positively correlated with solid content. Different usage scenarios impose varying requirements on the viscosity of the polyurethane emulsion. In this experiment, the NDJ-5S viscometer was utilized to measure the emulsion viscosity. A volume of 25 mL of the solution to be tested was placed in a beaker. Prior to the measurement, the viscosity of the fluid to be measured was evaluated, and then an appropriate spindle and speed were selected from the range table. When an approximate viscosity value cannot be estimated, the maximum value is used, and the rotor is selected from small to large and from slow to high speed. The temperature of the emulsion to be tested was maintained at a consistent level. Subsequently, 20–25 mL of the liquid to be tested was added to the outer test cylinder. When the machine is in the standby interface, the measurement interface is accessed by pressing the OK button, and the corresponding rotor model and speed are selected to commence the measurement. To ensure accuracy, the percentage range reading during measurement should be controlled between 10% and 90%.
3.3.3. pH Stability Characterization
The acid and alkali resistance of emulsions has a significant impact on the range and scenarios of polyurethane usage, with better acid and alkali resistance expanding the utility scope of polyurethane and increasing its research value. In this experiment, the pH testing method was employed: 1 mL of polyurethane emulsion was measured into a test tube using a pipette, with three identical sets. Pre-calibrated sodium hydroxide solution and hydrochloric acid solution were then added drop by drop using a dropper to the test tubes containing the polyurethane emulsion until the emulsion exhibited a demulsification phenomenon and produced flocculent precipitate, at which point the addition was ceased. The contents of the two test tubes were then thoroughly mixed by vibration, and clean glass rods were used to transfer drops of the emulsion from each test tube onto respective pH test papers for comparison to determine the emulsion’s resistance to acid and alkali. Clean test tubes were used to transfer blank samples for comparison with pH test papers to determine the original pH value of the emulsion.
3.3.4. Emulsion Stability Evaluation
The stability of emulsions is one of the crucial performance indicators for waterborne polyurethane products, with better emulsion stability correlating to longer storage time. In this experiment, approximately 4 mL of uniform polyurethane emulsion was taken in a centrifuge tube and subjected to centrifugation at a speed of 5000 r/min for 8 min at room temperature. The centrifuged sample was then observed for any signs of layering or precipitation at the bottom.
3.3.5. Particle Size Measurement
Particle size distribution is one of the key factors affecting emulsion stability. When the particle size in the emulsion is large or has a broad distribution range, the protection of the dispersed structure is compromised. Therefore, it is essential to employ appropriate emulsification methods and techniques to control the average particle size, size distribution range, and shape, ensuring that the emulsion particle size is suitable and uniform. In this experiment, a laser particle size analyzer was used to measure the particle size of the polyurethane emulsion. After shaking the sample, 10 mL of the sample was taken and added to a container containing about 300 mL of deionized water. Then, the sample to be tested was slowly dripped into the container until the measured concentration value on the instrument was in the range of 10~60 μg/mL. If the concentration data is less than 10 μg/mL, it indicates that the sample concentration in the container is too low and more sample should be added. Conversely, if the concentration data is greater than 60, more deionized water should be added. The test was completed about two minutes after sonication.
3.3.6. UV-Visible Absorbance Spectroscopy
The ultraviolet-visible absorption spectrum test can provide absorbance values of different wavelengths for different polyurethane emulsions. In this experiment, the Cary 300 UV-visible spectrophotometer was used to conduct the sample testing. Three milliliters of the polyurethane emulsion was taken in a cuvette, with a scanning interval of 5 nm and a wavelength range of 800~200 nm.
3.3.7. Color Difference Evaluation
Through color difference testing, the yellowing resistance performance of polyurethane films can be visually determined. In this experiment, the JZ-300 universal colorimeter was utilized. The film was cut into samples 50 mm × 50 mm and a thickness of approximately 1 mm. The modified samples and blank samples were placed together in a light bulb-type yellowing resistance test chamber. The samples were exposed to a 300 W ultraviolet lamp at a distance of 25 cm from the light source while maintaining a temperature of approximately 60 °C inside the chamber for 3 h and 6 h. Various parameters of the colorimeter were recorded and compared with the color change grades specified in GB/T 1766-2008 (
Table 7) [
38].
3.3.8. Thermogravimetric Analysis
The thermal stability of the polyurethane samples was assessed using the TGA4000 thermogravimetric analyzer from PerkinElmer (Waltham, MA, USA). All samples were thoroughly dried for 24 h prior to testing. Each test involved weighing approximately 10 mg of polyurethane film samples, with an acceptable deviation of ±0.5 mg. The polyurethane film was then placed in a clean vessel and positioned within the instrument for testing. The testing environment parameters were adjusted, with the test gas atmosphere being nitrogen and the heating rate set at 10 K/min, ramping up from 300 °C to 700 °C.
3.3.9. Tensile Properties
To evaluate mechanical strengths, tensile testing was conducted to obtain key quantifiable metrics (ultimate tensile strength and elongation at break). At 20 °C, dumbbell-shaped specimens with 0.5~1 mm thickness and 5 mm width were stretched to rupture at 50 mm/min test speed using a UTM2502HB computer-controlled electronic universal tester, while maximum strengths and elongations were documented.
3.3.10. Dynamic Mechanical Analysis
Specimens were shaped into thin strips measuring approximately 3 mm in length, 5 mm in width, and 1 mm in thickness. Subsequently, the dynamic thermomechanical analysis (DMA) technique was employed on a TA Instruments Q800 (New Castle, DE, USA) with a tension membrane mode, utilizing a frequency of 1 Hz and a strain amplitude of 1%. The heating rate was set at 5 °C/min, spanning a temperature range from −100 °C to 150 °C.