2.1. The Performance and Durability of the Fire-Resistant “Xuan Paper” During the Accelerated Heat Aging Process
In this work, the accelerated heat aging method was adopted to evaluate the performance and durability of paper according to the standard of the Technical Association of the Pulp and Paper Industry of USA (TAPPI) [
34]. In the accelerated heat aging experiment, the paper was placed in an electric oven maintained at a constant temperature of 105 °C for a certain time. Accelerated heating aging for 72 h corresponds to natural aging for 25 years in the ambient environment. After continuous accelerated heat aging for different times, the properties of paper sheets were measured.
We first discuss the performance and durability of the fire-resistant “Xuan paper” based on ultralong HAP nanowires during the accelerated heat aging process. The fire-resistant “Xuan paper” is prepared using ultralong HAP nanowires, glass fibers, and an inorganic adhesive developed in our laboratory. The base weight and thickness of the as-prepared fire-resistant “Xuan paper” based on ultralong HAP nanowires are 71 g m−2 and 91 μm, respectively. The tightness and bulk of the fire-resistant “Xuan paper” based on ultralong HAP nanowires are 0.78 g cm−3 and 1.28 cm3 g−1, respectively. The whiteness and the tensile strength of the as-prepared fire-resistant “Xuan paper” based on ultralong HAP nanowires are as high as 92% and 8.3 N/15 mm without the accelerated heat aging.
Compared with the traditional Xuan paper based on cellulose fibers, the fire-resistant “Xuan paper” based on ultralong HAP nanowires exhibits superior properties and durability during the simulated heat aging process. After the simulated heat aging equivalent to 10,000 years of natural aging in the ambient environment, no obvious changes are observed in the composition, structure, and properties of the fire-resistant “Xuan paper” such as the crystal phase, morphology of ultralong HAP nanowires, whiteness, and tensile strength, as shown in
Figure 1 and
Figure 2. Ultralong HAP nanowires as the main building material of the fire-resistant “Xuan paper” can be well-preserved in terms of structure, composition, wire length, whiteness, and mechanical properties after the accelerated heat aging for 1200 days which is equivalent to 10,000 years of natural aging in the ambient environment. These experimental results reveal the reason for the high performance and super-durability of the fire-resistant “Xuan paper” during the accelerated heat aging process.
Figure 1a shows the X-ray diffraction (XRD) patterns of the fire-resistant “Xuan paper” before and after the accelerated heat aging for 1200 days, which is equivalent to 10,000 years of natural aging in the ambient environment. The two XRD patterns have similar X-ray diffraction peaks, which can be indexed to the crystal phase of hydroxyapatite (JCPDF no. 09-0432), indicating that the main building material is ultralong HAP nanowires.
Figure 1b,c shows the Fourier-transform infrared (FTIR) spectra and thermogravimetric (TG) curves of the fire-resistant “Xuan paper” before and after the accelerated heat aging equivalent to 10,000 years of natural aging. Both the FTIR spectra of the fire-resistant “Xuan paper” before and after the accelerated heat aging for 1200 days show the absorption peaks at 1030 cm
−1 and 1097 cm
−1, corresponding to the stretching mode of the PO
43− group, and the absorption peaks located at 603 cm
−1 and 561 cm
−1 are attributed to the bending mode of the O-P-O of the PO
43− group, suggesting that the structure of ultralong HAP nanowires within the fire-resistant “Xuan paper” does not change after the accelerated heat aging for 1200 days. But the absorption peak at around 1635 cm
−1, which belongs to the residual oleate groups on the surface of ultralong HAP nanowires, is weakened after the aging process. This may be ascribed to the degradation of oleate groups during the aging process. It is consistent with the thermal analysis results. Although both the TG curves of the fire-resistant “Xuan paper” before and after the accelerated heat aging for 1200 days exhibit similar and small weight loss, their derivative thermogravimetric (DTG) curves are different (
Figure 1d). One can see that the DTG curve of the fire-resistant “Xuan paper” before the accelerated heat aging shows two obvious peaks at 78 °C and 297 °C, which are ascribed to the loss of absorbed water and the oxidation of oleate groups, respectively. However, only the peak at about 78 °C can be observed in the DTG curve of the fire-resistant “Xuan paper” after the accelerated heat aging for 1200 days, and the peak belonging to the oxidation of oleate groups disappears. It can be concluded that the accelerated heat aging for 1200 days of the fire-resistant “Xuan paper” does not change the structure of ultralong HAP nanowires but promote the degradation of residual oleate groups.
In addition, the appearance of the fire-resistant “Xuan paper” after the accelerated heat aging for 1200 days, equivalent to 10,000 years of natural aging, in the ambient environment is intact and very white in color, as shown in
Figure 2a.
Figure 2b–d shows SEM images of the top surface of the fire-resistant “Xuan paper” based on ultralong HAP nanowires without the accelerated heat aging, and
Figure 2e–g shows SEM images of the bottom surface of the fire-resistant “Xuan paper” without the accelerated heat aging. One can see a large number of ultralong HAP nanowires as the main building material on both the top surface and the bottom surface of the fire-resistant “Xuan paper” without the accelerated heat aging. Furthermore, there are some particles in some areas on the surface of the fire-resistant “Xuan paper”; these particles are the inorganic adhesive added in the paper during the preparation process to enhance the mechanical properties of the fire-resistant “Xuan paper”, as shown in
Figure 2c. In addition, glass fibers with micrometer-sized diameters are observed in some locations, which can significantly reinforce the structure and enhance the mechanical properties of the fire-resistant “Xuan paper”, as shown by one thick and long glass fiber in
Figure 2d.
Figure 2h–j presents SEM images of the top surface of the fire-resistant “Xuan paper” after the accelerated heat aging equivalent to 10,000 years of natural aging, and
Figure 2k–m shows SEM images of the bottom surface of the fire-resistant “Xuan paper” after the accelerated heat aging equivalent to 10,000 years of natural aging. Similar to the fire-resistant “Xuan paper” without the accelerated heat aging, no obvious change is observed for the fire-resistant “Xuan paper” after the accelerated heat aging equivalent to 10,000 years of natural aging, and ultralong HAP nanowires, glass fibers, and inorganic adhesive particles can be observed on both the top surface and the bottom surface of the fire-resistant “Xuan paper”. No obvious change is observed for ultralong HAP nanowires as the main building material in the fire-resistant “Xuan paper” even after the accelerated heat aging equivalent to as long as 10,000 years of natural aging. The experimental results indicate that ultralong HAP nanowires as the main building material of the fire-resistant “Xuan paper” have essentially no change before and after the accelerated heat aging equivalent to 10,000 years of natural aging, which can be explained by the inorganic nature and high stability of ultralong HAP nanowires, which is very different from organic materials. The experimental results reveal the intrinsic reasons and mechanism for the super-durability and excellent performance of the fire-resistant “Xuan paper” based on ultralong HAP nanowires during the accelerated aging process.
The whiteness, whiteness retention rate, tensile strength, and retention rate of tensile strength of the fire-resistant “Xuan paper” based on ultralong HAP nanowires before and after the accelerated heat aging equivalent to 10,000 years of natural aging in the ambient environment were investigated. The experimental results show that, after the accelerated heat aging equivalent to 10,000 years of natural aging, the whiteness of the fire-resistant “Xuan paper” slightly decreases from 92% to 90.7% with a retention rate of as high as 98.6%. Similarly, the tensile strength of the fire-resistant “Xuan paper” based on ultralong HAP nanowires is reduced from 8.3 to 7.9 N/15mm after the accelerated heat aging equivalent to 10,000 years of natural aging with a high retention rate of 95.2%. The experimental results indicate that the fire-resistant “Xuan paper” based on ultralong HAP nanowires exhibits excellent performance and still maintains superior properties even after the accelerated heat aging equivalent to 10,000 years of natural aging in the ambient environment.
To summarize the above, the fire-resistant “Xuan paper” exhibits excellent structural and physiochemical stability even after the accelerated heat aging equivalent to 10,000 years of natural aging. No significant difference between the fire-resistant “Xuan paper” before and after aging could be identified in both appearance and SEM observations. This is because it is composed of all inorganic components: ultralong HAP nanowires, glass fibers, and inorganic adhesive particles. Although a small amount of residual oleate groups is adsorbed on the surface of ultralong HAP nanowires during the nanowire synthesis, they will not affect the overall architecture of the fire-resistant “Xuan paper” and are removed during the long-term aging process. As a result, the fire-resistant “Xuan paper” maintains high retention rates in terms of both whiteness and tensile strength after the accelerated heat aging equivalent to 10,000 years of natural aging. These anti-aging advantages, combined with its unique advantage of non-flammability and high thermal stability, make the novel kind of fire-resistant “Xuan paper” promising for the application in the protection of valuable art works and important paper documents for long-term preservation and protection from fire damage.
Moreover, it should be noted that the cleaning extent of ultralong HAP nanowires has an obvious effect on the properties and durability of the fire-resistant “Xuan paper” during the accelerated heat aging process. In a previous work, ultralong HAP nanowires used for the preparation of the fire-resistant “Xuan paper” were washed with ethanol and deionized water three times, respectively, and ultralong HAP nanowires were partially clean, and there were still some oleate groups adsorbed on the surface of ultralong HAP nanowires [
4]. In this work, much cleaner ultralong HAP nanowires processed by washing with ethanol and deionized water many times are adopted for the preparation of the fire-resistant “Xuan paper”. The experimental results indicate that the fire-resistant “Xuan paper” consisting of cleaner ultralong HAP nanowires exhibits better properties and more durable performance compared with those of the fire-resistant “Xuan paper” consisting of ultralong HAP nanowires with more oleate groups adsorbed on nanowire surfaces [
4].
2.2. Aging Performance and Mechanism of the Traditional Chinese Xuan Paper
It is well-known that the paper-based books, calligraphy, and painting works in museums and homes turn yellow and become brittle during the long-term preservation process, indicating the decreasing whiteness and mechanical properties of paper. The experimental results of the traditional Chinese Xuan paper based on cellulose fibers before and after different accelerated heat aging times of up to 1200 days, which is equivalent to 10,000 years of natural aging, are shown in
Figure 3.
Figure 3a shows the results of whiteness versus aging time of the traditional Xuan paper before and after different accelerated heat aging times of up to 1200 days, which is equivalent to 10,000 years of natural aging. The whiteness of the traditional Xuan paper is ~72.8% before the accelerated heat aging. With increasing the aging time, the whiteness of the traditional Xuan paper continues to decrease. When the continuous accelerated heat aging time is 600 days, which is equivalent to 5000 years of natural aging, the whiteness of the traditional Xuan paper decreases from 72.8% to 36.5% with a retention rate of 50.1%. When the continuous accelerated heat aging time is 1200 days, which is equivalent to 10,000 years of natural aging, the whiteness of the traditional Xuan paper further decreases to 26.1% with a low retention rate of only 35.9%, indicating that the traditional Xuan paper exhibits a severe yellowing phenomenon during the continuous accelerated heat aging process, as shown in
Figure 3a.
Figure 3c,d shows digital images of the traditional Xuan paper before and after the continuous accelerated heat aging for 1200 days which is equivalent to 10,000 years of natural aging, exhibiting a significant difference in the appearance of the traditional Xuan paper before and after the continuous accelerated heat aging time equivalent to 10,000 years of natural aging. The traditional Xuan paper after the continuous accelerated heat aging time equivalent to 10,000 years of natural aging exhibits a yellow-brown color with a low whiteness of only 26.1%. In contrast, the whiteness of the fire-resistant “Xuan paper” is as high as 90.7% after the continuous accelerated heat aging equivalent to 10,000 years of natural aging, which is 3.48 times that of the traditional Xuan paper after the continuous accelerated heat aging equivalent to 10,000 years of natural aging.
Figure 3b shows the results of tensile strength versus aging time of the traditional Xuan paper before and after different accelerated heat aging times of up to 1200 days, which is equivalent of 10,000 years of natural aging. The tensile strength of the traditional Xuan paper is 17.1 N/15 mm before the accelerated heat aging, and 8.8 N/15 mm after the continuous accelerated heat aging for 60 days, which is equivalent to 500 years of natural aging, and the retention rate of tensile strength of the traditional Xuan paper is 51.5% for 500 years of natural aging. With the increase in aging time, the tensile strength of the traditional Xuan paper continues to decrease. When the continuous accelerated heat aging time is 720 days, which is equivalent to 6000 years of natural aging, the tensile strength of the traditional Xuan paper decreases to 1.2 N/15 mm with a retention rate of as low as 7%. As the continuous accelerated heat aging time increases to 1200 days, which is equivalent to 10,000 years of natural aging, the tensile strength of the traditional Xuan paper further decreases to 0.8 N/15 mm with a very low retention rate of only 4.7%, and the mechanical strength of the traditional Xuan paper has been almost completely lost, and the paper becomes very weak and brittle, and easily breaks when it is gently bending.
Changes in the whiteness and tensile strength of the traditional Chinese Xuan paper are apparent phenomena: why do they occur during the continuous accelerated aging process? We investigated the composition, morphology, and length and width distributions of cellulose fibers before and after the continuous accelerated heat aging. As the aging time continues to extend, the fragmentation of cellulose fibers becomes more and more severe. The fragmentation and fracture of cellulose fibers lead to the decrease in fiber length and width, which are supported by the analytical results of cellulose fiber tests, as shown in
Figure 4.
Figure 4 shows a characterization of the cellulose fiber length distribution and fiber width distribution curves of the traditional Chinese Xuan paper before and after the continuous accelerated heat aging for 1200 days, equivalent to 10,000 years of natural aging. Before the accelerated heat aging, the fiber lengths of the traditional Xuan paper have a wide distribution range up to about 2.5 mm (
Figure 4c). However, after the continuous accelerated heat aging time of 1200 days, equivalent to 10,000 years of natural aging, the fiber lengths of the traditional Xuan paper decrease significantly, exhibiting a length distribution range of up to about 0.5 mm (
Figure 4d). The accelerated heat aging has a little influence in fiber width, ranging from 5 to 25 μm after the continuous accelerated heat aging for 1200 days, equivalent to 10,000 years of natural aging (
Figure 4d).
From the above experimental results, it can be seen that the accelerated heat aging has a great influence in fiber length, leading to the significant shortening of cellulose fibers, which is a direct reason for the significantly decreased tensile strength of the traditional Chinese Xuan paper during the continuous accelerated heat aging process. These experimental results provide direct evidence for the significantly deteriorated properties and the related mechanism of the traditional Chinese Xuan paper during the continuous accelerated heat aging process. In contrast, the fire-resistant “Xuan paper” exhibits much better performance and superior properties compared with the traditional Chinese Xuan paper during the continuous accelerated heat aging process.
Figure 5a shows a SEM image of the traditional Chinese Xuan paper before the accelerated heat aging. When the continuous accelerated heat aging time is less than 2500 years of natural aging, significant changes in the morphology of cellulose fibers in the traditional Xuan paper are not observed (
Figure 5b–d). However, when the continuous accelerated heat aging time is equivalent to 3500 years of natural aging, the obvious fragmentation phenomenon of cellulose fibers on the surface of the traditional Xuan paper appears (
Figure 5e). When the continuous accelerated heat aging time is equivalent to 5000 years of natural aging, large-sized tearing gaps appear on the surface of the traditional Xuan paper (
Figure 5f). When the continuous accelerated heat aging times are equivalent to 6000~8000 years of natural aging, severe damages such as cracks, holes, broken fibers, and fragmentation are observed on the surface of the traditional Xuan paper, as shown in
Figure 5g–j.
The traditional Xuan paper has good durability, which is attributed to its unique building materials and handmade manufacturing process, including more than 100 steps. The traditional Xuan paper is mainly made of the bark of
Pteroceltis tatarinowii, a kind of cellulose fiber, which is an organic compound with the formula (C
6H
10O
5)
n, a kind of polysaccharide consisting of a linear chain of several hundred to thousands of β(1–4)-linked D-glucose units.
Pteroceltis tatarinowii is produced in Jing County, Anhui Province, China. The local geological limestone leads to the deposition of a layer of limestone particles on the bark of
Pteroceltis tatarinowii, which can neutralize acidic compounds produced by cellulose hydrolysis and acids from the environment. This is one of the important reasons for the good durability of the traditional Xuan paper. The components of SiO
2 (0.39 wt.%) and CaO (0.28 wt.%) are detected, in addition to the main elements of C, H, and O in the traditional Chinese Xuan paper (
Figure 6). However, after a long period of the accelerated heat aging for 1200 days, equivalent to 10,000 years of natural aging, the contents of SiO
2 and CaO increase to 0.70 wt.% and 0.40 wt.%, respectively. Although the traditional Chinese Xuan paper is the most durable paper, the structure and properties of the traditional Chinese Xuan paper still deteriorate significantly with the extension of the aging time.
The cellulose fibers are the main raw material of the traditional Chinese Xuan paper, which contain C–O–C, C–O, C–H, and O–H groups. The organic nature of cellulose fibers makes the traditional Chinese Xuan paper highly flammable.
Figure 7a,b shows the Fourier-transform infrared (FTIR) spectra of the traditional Chinese Xuan paper before and after the continuous accelerated heat aging for different times of up to 1200 days, equivalent to 10,000 years of natural aging. The absorption peaks at 3337 cm
−1, 1408 cm
−1, 1338 cm
−1, and 657 cm
−1 are attributed to the stretching vibration absorption peak, in-plane vibration absorption peak, in-plane bending absorption peak, and out-of-plane deformation vibration absorption peak of the hydroxyl group (O–H), respectively. The absorption peaks at 2993 cm
−1 and 2901 cm
−1 are attributed to the stretching vibration absorption peaks of methylene. The peak located at 1670 cm
−1 corresponds to C = C double bond stretching. The absorption peak at 1377 cm
−1 is attributed to the bending vibration absorption peak of methylene. The absorption peaks at 1310 cm
−1 is attributed to the shear vibration absorption peak of methylene. The absorption peaks at 1250 cm
−1, 1066 cm
−1, 1057 cm
−1, and 896 cm
−1 are ascribed to vibration absorption peaks of in-plane and out-of-plane stretching deformation absorption peaks of the C–O–C. It can be seen from the FTIR spectra that the absorption peaks of 2993 cm
−1, 2901 cm
−1, 1377 cm
−1, and 1250 cm
−1 are significantly reduced after the continuous accelerated heat aging (as shown in the red dashed circle in
Figure 7a), indicating that the C–H and C–O groups are seriously broken during the continuous accelerated heat process.
Thermogravimetric (TG) analysis was performed to evaluate the thermal stability of the traditional Chinese Xuan paper before and after the continuous accelerated heat aging for different times of up to 1200 days, equivalent to 10,000 years of natural aging, and the results are shown in
Figure 7c,d. The weight loss below 300 °C is mainly due to the loss of adsorbed water. The weight loss in the temperature range of 300~500 °C is attributed to the thermal degradation of cellulose fibers. For all samples, the weight loss is almost close to 100% at temperatures above 500 °C, indicating that cellulose fibers are almost completely decomposed at temperatures above 500 °C. In addition, the TG curves of all samples are similar, indicating that the continuous accelerated heat aging has no significant effect on the thermal stability of the traditional Chinese Xuan paper.
Figure 8 shows the H-nuclear magnetic resonance (NMR) spectra and C–NMR spectra of the traditional Chinese Xuan paper before and after different accelerated heat aging times of up to 1200 days, equivalent to 10,000 years of natural aging. No obvious change is observed in spite of the severe degradation of cellulose fibers during the continuous accelerated heat aging process. The C NMR and H NMR spectra of the traditional Chinese Xuan paper reflect the environments of C and H atoms. In the H NMR spectra (
Figure 8a), the chemical shift of a weak peak at 29.81 ppm corresponds to methylene groups. The proton peak at 4.67 ppm represents the hydroxyl proton at the C3 position of cellobiose, as well as proton peaks from the glucopyranose backbone and the amino proton.
Figure 8b shows the C–NMR spectra of the traditional Chinese Xuan paper before and after different continuous accelerated heat aging times of up to 1200 days, equivalent to 10,000 years of natural aging. The chemical shifts of carbon at 60–70 ppm are attributed to the peak of C6. The chemical shifts of carbon at 70–81 ppm are attributed to the peaks of C2, C3, and C5, which are not bonded to glycosidic bonds, but on the glucose carbon ring. The chemical shifts of carbon at 81–93 ppm are attributed to the peak of C4. The C4 signal splits into two peaks, implying the signal peaks of cellulose C4 atoms in the amorphous and crystalline regions, located at 81–87 ppm and 87–93 ppm. The chemical shifts of carbon at 102–108 ppm are ascribed to the peak of C1 [
35,
36,
37].
Therefore, although the traditional Chinese Xuan paper has already been renowned by its good durability among various cellulose-fiber-based paper materials, compared to the high stability of the fire-resistant Xuan paper, the traditional Chinese Xuan paper still shows an obvious deterioration in the structure and properties after the long-term aging. The cellulose fibers are the main component of the traditional Chinese Xuan paper, and their fiber length significantly decreases after the continuous long-term aging. Although no significant change can be observed in the morphology of cellulose fibers in the traditional Xuan paper during the accelerated heat aging for a relatively short period of time, the obvious fragmentation phenomenon of cellulose fibers appears after the accelerated heat aging time, equivalent to 3500 years of natural aging. Consistently, the FTIR results reveal the breakage of C–H and C–O bonds during the continuous accelerated heat aging. In the aging process, the cellulose, hemicellulose, and lignin within the traditional Chinese Xuan paper undergo oxidative degradation, resulting in the yellowing of the paper, breakage of C-C, C-H, and C-O bonds, and fracture of cellulose fibers. As a result, the traditional Chinese Xuan paper shows obvious decreased properties, for example, low retention rates of whiteness and tensile strength of 35.9% and 4.7%, respectively, after the continuous accelerated heat aging time of 1200 days, which is equivalent to 10,000 years of natural aging. The yellowing and brittleness of the traditional Chinese Xuan paper is unfavorable during the long-term preservation of books and important documents.
The distinct aging behaviors between the novel fire-resistant “Xuan paper” and traditional Chinese Xuan paper provide valuable insight into the design of highly durable paper materials. As for the traditional Chinese Xuan paper, although it enhances the durability through the use of the bark of Pteroceltis tatarinowii, which is deposited with limestone particles for neutralizing the acidic compounds from the hydrolysis of cellulose fibers, as well as by an elaborate handmade manufacturing process including more than 100 steps, it still cannot solve the problem of yellowing and mechanical performance degradation caused by the oxidative degradation and fragmentation phenomenon of cellulose fibers. This indicates that the aging behaviors of the traditional Chinese Xuan paper are primarily determined by cellulose fibers as its raw material, and this problem is difficult to change through reprocessing. In comparison, the novel fire-resistant “Xuan paper” is composed of all-inorganic components, which cannot be oxidized or degraded during its long-term storage in the ambient environment. As a result, the fire-resistant “Xuan paper” exhibits not only ultralong durability and superior anti-aging performance, but also high thermal stability and fire-resistant properties. Hence, this novel kind of fire-resistant “Xuan paper” is promising to be used in the protection of valuable art works and important paper documents for long-term preservation and protection from fire damage. Our work provides a pathway to designing highly durable “Xuan paper” by using inorganic fibers and inorganic adhesives.