1. Introduction
In the pharmaceutical industry, a highly significant parameter characterizing Active Pharmaceutical Ingredients (APIs) is their chemical purity [
1]. The presence of diverse chemical impurities can result in a reduction in the efficacy of the API’s by delivering a lower amount of the active substance to the patient. Furthermore, these impurities might potentially exhibit toxic properties, posing a notable risk to patient safety. The term “impurities” refers to all undesirable substances that may be present in the final product resulting from a given API synthesis [
2,
3,
4]. In practice, no chemical reaction exhibits absolute selectivity, and no chemical compound remains entirely stable. Hence, the knowledge of their chemical structure and a comprehensive understanding of the mechanisms of their formation is crucial to improving the synthetic process and mitigating, or even eliminating these impurities from drug substances.
In accordance with the definition provided by the United States Pharmacopeia (USP) [
5], an impurity is “any component of a drug substance that is not the chemical entity defined as the drug substance and in addition, for a drug product, any component that is not a formulation ingredient”. Considering that impurities can originate from various sources, its proper classification is essential. According to the International Council for Harmonization (ICH) [
6], impurities can be categorized as organic, inorganic, and residual solvents.
Organic impurities may include starting materials, byproducts, intermediates, reagents, ligands, and catalysts, as well as degradation products. Inorganic impurities include reagents, ligands, catalysts, heavy metals, other metal residues, inorganic salts, and additional materials such as filtration aids, silica, and activated charcoal. The last group comprises solvents used in synthesis, which can be both organic and inorganic liquids. This category holds a recognized level of toxicity, and the requirements concerning their presence in the active substance are outlined in the ICH Q3 series guidelines [
6]. One of the mentioned impurities groups outlined in the guidelines is degradation products. ICH guidelines are mandatory for API manufacturers and obligate them to provide stability degradation studies under a range of different conditions, such as acidic and basic hydrolysis, light irradiation, oxidation, high-temperature dry heat, and increased humidity [
7]. Various combinations of liquid chromatography (LC) and mass spectrometry (MS) techniques [
4,
8,
9,
10,
11] are utilized to identify degradation products in Active Pharmaceutical Ingredients. A notable approach involves using ultra-performance liquid chromatography coupled with a single quadrupole detector mass spectrometer (LC-PDA-MS).
This study aims to perform the forced degradation of linagliptin and attempt to identify the main degradants formed under the influence of various stress factors. Linagliptin [
12] is an active pharmaceutical compound belonging to a class of medications known as dipeptidyl peptidase-4 (DPP-4) inhibitors. It is utilized by patients with type 2 diabetes mellitus (T2DM), a condition characterized by elevated blood sugar levels due to the body’s impaired production or utilization of insulin. Administered orally, linagliptin functions by augmenting the levels of specific natural substances that effectively lower elevated blood sugar levels [
13]. Linagliptin is chemically designated as 8-[(3R)-3-aminopiperidin-1-yl]-7-(but-2-yn-1-yl)-3-methyl-1-[(4-methylquinazolin-2yl)methyl]-3,7-dihydro-1H-purine-2,6-dione. The empirical formula is C
25H
28N
8O
2 and the molecular weight is 472.54 g/mol [
14]. In the available literature, we can only find information about some structures of the resulting degradants [
15,
16,
17]. There is a lack of information on a comprehensive analysis of degradation products, as well as proposed structures for the identified impurities. Several studies have been conducted on the assessment of linagliptin through liquid chromatography methods, encompassing both HPLC and UPLC, in conjunction with UV or PDA detectors [
17,
18,
19,
20,
21,
22,
23,
24]. However, there are not many papers related to the identification of impurities. The available literature presents the identification of process impurities [
15,
25,
26,
27,
28]. It is essential to note that these impurities may vary among different producers, due to the distinct synthesis routes for linagliptin. Additionally, only a few publications related to linagliptin degradation were identified [
16,
22]. Unfortunately, these studies do not comprehensively cover the topic, and there is still insufficient data on the formation of all degradation impurities resulting from exposure to temperature, light, as well as oxidizing environments or acid and alkaline hydrolysis. The proposed forced degradation study provides valuable insights into the test substance. It not only aids in recognizing the chemical properties of drug molecules but also highlights the substance’s sensitivity under different conditions. Furthermore, such studies can assist in resolving stability-related issues and unveil the degradation mechanisms of the drug substance. This knowledge is instrumental in refining the synthesis process by avoiding critical conditions that lead to the formation of undesirable degradants. The novelty introduced in this study lies in the approach employed during forced degradation investigations. It involves subjecting substances to stringent conditions, enabling the generation of the full spectrum of potential impurities. Particular attention was paid to validate whether the applied analytical method can reliably identify these impurities during routine testing. Forced degradation processes often yield impurities at higher levels compared to those formed during synthesis or natural degradation. A comprehensive understanding of the chemical structure of these impurities holds the key to assessing their potential toxicological impacts. Moreover, having insights into the reaction mechanisms and pinpointing the stage at which a particular impurity is formed is of paramount importance for ensuring the consistent, high-quality production of pharmaceutical substances.
As a result of forced degradation, a degradation profile is produced, similar to that of what would be observed in a formal stability study under ICH conditions. In addition, based on these data, it was possible to select a more appropriate purification method for the tested compound. The purpose of this research was to trace the degradation of linagliptin under various stress conditions, i.e., acidic and basic hydrolysis, oxidation, dry heat, and light degradation, and propose the structure of some of the resulting degradants.
3. Discussion
The results of this study underscore the significance of monitoring the stability of pharmaceutical compounds to ensure their safety and efficacy. Linagliptin is a highly chemically active compound with a complex molecular structure. This chemical reactivity is a consequence of its unique structure, which includes various functional groups and bonds that can readily interact with other substances. The chemical activity of linagliptin underpins its utility in pharmaceutical applications, allowing for the synthesis of derivatives, the formation of complexes, and engagement in intricate biochemical processes. This characteristic also underscores the need for careful handling and storage to prevent undesired chemical transformations that could affect its stability and efficacy. The understanding of linagliptin chemical reactivity is crucial for optimizing its formulation, ensuring its therapeutic effectiveness, and minimizing the potential for unintended reactions. This aligns with the existing literature, highlighting the importance of degradation studies in identifying potential impurities that could impact drug quality and patient health. The forced degradation study showcases the compound’s sensitivity to acid and peroxide stress conditions. This observation resonates with earlier research conducted by Attimarad et al. [
18], that emphasized the susceptibility of linagliptin tablets to forced degradation. The emergence of degradants emphasizes the necessity of monitoring even minor impurities that could potentially impact product quality. The identification of specific impurities provides valuable insights into the acid and oxidation degradation mechanisms. Concerning the obtained MS data, and drawing upon the available literature, we endeavor to elucidate plausible mechanisms underlying the formation of acid-induced and oxidative degradation products of linagliptin. The proposed degradation products were authenticated through commercially available standards and by synthesizing and comparing individual compounds with high-resolution MS spectra. In the
‘Supplementary Material’ section (Figures S1–S5), the MS spectra and fragmentation pathways for all analyzed impurities are provided.
With regard to acidic degradation, we propose the following mechanistic pathways. The AD1 impurity arises from the partial hydrolysis of the quinazoline ring (
Figure 3). Hydrolysis under acidic conditions is a characteristic feature of this heterocyclic system. To confirm the suggested molecular structures from the proposed reaction mechanism, measurements were carried out using a high-resolution mass spectrometer.
Figure 4 illustrates the acquired mass spectra, accompanied by the structural representations of the identified compounds, which are the predominant fragmentation products detected at mass-to-charge ratios of 492.31698
m/
z, 357.23484
m/
z, and 329.22229
m/
z. Importantly, the impurities were denoted as AD1, which we verified in our investigation. This finding is consistent with previous studies conducted by Yadav et al. [
16] and Huang et al. [
15], who reported similar impurities under comparable conditions. The retention time consistency observed in chromatograms further supports the reliability of our identification.
The AD2 impurity is linagliptin, which has dimerized through acid-catalyzed aza-enolization (
Figure 5). The resulting Schiff base subsequently initiates a nucleophilic attack on the quinoline ring of another linagliptin molecule acting as an electrophile.
To validate its structure, we synthesized the impurity and subjected it to comprehensive characterization using MS and NMR techniques. Structural confirmation not only affirmed our identification, but also provided valuable insights into the potential mechanisms underlying its formation. As presented in
Figure 6, the obtained mass spectra are presented alongside the structural depictions of the identified compounds. These compounds represent the fragmentation products detected at specific mass-to-charge ratios: 945.58567
m/
z, 473.32231
m/
z, 420.26449
m/
z, 404.24111
m/
z, 364.20485
m/
z, 350.19052
m/
z, and 237.164848
m/
z. The impurities were synthetized by an external investigation and were confirmed through MS and NMR spectra. The comprehensive literature research revealed that there are no studies related to the identification this impurity.
In the case of impurities resulting from oxidative degradation, our identification process relied primarily on MS spectra, complemented by chemical knowledge and the conditions of impurity formation. While comparison with the existing literature was conducted, structural confirmation through alternative techniques was not pursued. In order to confirm the predicted molecular structures based on the proposed reaction mechanism, we conducted measurements using a high-resolution mass spectrometer.
The results of the experiment support the OX 1 impurity resulting from the oxidation of the tertiary nitrogen in the pyridinium ring. This principle extends to amines containing aromatic substituents, as they are typically more susceptible to oxidation. Conversely, amines located within aromatic rings, such as the pyridine type, tend to possess a higher oxidation potential and are less prone to oxidation. Hence, we propose that the mass [M + H]+ = 489.32132 corresponds to the formation of piperidine N-oxide rather than quinazoline oxidation.
Further oxidative degradation products were probably also obtained by Yadav et al. [
16]. They proposed the structure of degradants giving [M + H]
+ ions at
m/
z 487 as linagliptin oxidized both on the tertiary (yielding N-oxide) and the primary nitrogen (yielding imine). They described these impurities as two isomers of such compounds. However, the presence of an imine with sp2 electron configuration in the piperidinium ring would preclude geometric isomerism in such a case; therefore, in our opinion, it is more plausible that these degradants constitute the Z and E isomers of the oxime formed as a result of primary nitrogen oxidation (OX 2 and OX 3). The OX 4 impurity is a linagliptin derivative in which the primary amine was converted to its corresponding nitro compound. In the case of impurities resulting from oxidative degradation, our identification process relied primarily on the MS spectra, complemented by chemical knowledge and the conditions of impurity formation. While a comparison with the existing literature was conducted, structural confirmation through alternative techniques was not pursued.
Forced degradation testing plays a pivotal role in pharmaceutical research and development, serving multiple crucial purposes. Primarily, it facilitates the establishment of degradation pathways for drug substances and products, elucidating mechanisms such as hydrolysis, oxidation, thermolysis, or photolysis. By inducing impurities under diverse conditions, a degradation profile similar to that observed in formal stability studies under ICH conditions can be obtained. Furthermore, forced degradation testing aids in resolving stability-related issues, by providing insights into the compound’s susceptibility to various stressors. In the case of linagliptin, forced degradation testing enabled the evaluation of the suitability of our developed chromatographic method for routine testing during production and stability assessments. One of the goals of forced degradation is to obtain an impurity profile similar to that obtained from official stability tests. Notably, it was observed that some impurities may form during synthesis, emphasizing the importance of optimizing reaction conditions to minimize their occurrence. Our tests highlighted linagliptin’s vulnerability to acidic and oxidizing conditions, necessitating the avoidance of strongly acidic environments during synthesis and the use of appropriate antioxidants to mitigate specific impurities. During forced degradation tests, it was noticed that it was not sensitive to temperature and humidity. Thanks to this, there is no need to apply special storage conditions. However, formal stability studies conducted according to ICH guidelines [
6,
7,
29] determine storage conditions and stability durations. Forced degradation testing provides invaluable insights into the stability profile of linagliptin, guiding the optimization of synthesis conditions, the selection of antioxidants, and the development of storage protocols. By addressing the stability-related challenges early in the development process, the production of high-quality linagliptin formulations with enhanced stability and efficacy can be ensured.
In the rapidly advancing field of analytical chemistry, the integration of machine learning techniques holds significant promise for enhancing our analytical capabilities. Recent papers [
31,
32,
33] underscore the notable progress made in this area and highlight the potential for augmenting our analytical methodologies. Although our current study focuses on traditional analytical approaches, such as chromatography and mass spectrometry, the integration of machine learning algorithms can offer a myriad of benefits. These benefits include improved efficiency and accuracy in impurity identification, enhanced data interpretation, and overall analytical performance optimization. Furthermore, further automation of the protocols proposed in our study could contribute to increased efficiency and reproducibility in pharmaceutical research and development endeavors.
4. Materials and Methods
4.1. Chemical and Reagents
The linagliptin was obtained from Pharmaceutical Plant Polpharma S.A. (Starogard Gdański, Poland). Acetonitrile (HPLC grade) was purchased from J.T. Backer (Phillipsburg, NJ, USA). Hydrochloric acid (0.1 mol/L), sodium hydroxide (0.1 mol/L), 25% ammonia solution (for LC-MS), and 30% hydrogen peroxide solution were purchased from Merck (Darmstadt, Germany). Ultra-pure water was obtained from the MilliQ water system (Millipore Integral Water Purification System, Darmstadt, Germany).
4.2. Instrumentation
Thermal, acid, base, and oxidative degradation were performed at elevated temperatures using a dryer-type ED 53 (Binder, Tuttlingen, Germany). The dryer is equipped with a digital temperature mechanism enabling temperature control. Photodegradation was carried out in a climatic chamber for photostability studies, type KBF 240 LQC E6, equipped with a UV-VIS lamp, capable of controlling the temperature and humidity (Binder, Tuttlingen, Germany). The forced degradation samples were analyzed on a UPLC Aquality system equipped with a binary pump, autosampler, column compartment, and photodiode array detector PDA (Waters, Eschborn, Germany), controlled by Empower software (version no. 7.30.00.00). Identification of degradants was performed using UPLC Aquality system equipped with a binary pump, autosampler, column compartment, and a photodiode array detector PDA connected with a single quadrupole detector (SQD) mass spectrometer (Waters, Eschborn, Germany), controlled by Empower software (version no. 7.30.00.00). To confirm the structures of degradation compounds, an ultra-performance liquid chromatography system, Acquity I-Class BSM Plus, equipped with a binary pump, autosampler, and column compartment, was used in conjunction with a photodiode array detector (UPLC-PDA) and a high-resolution mass spectrometer XEVO G2-XS with Q-ToF mass analyzers (Waters, Eschborn, Germany), controlled by Unifi software (UNIFI® Scientific Information System, version no. 1.8) (Waters, Eschborn, Germany).
4.3. Sample Preparation
The procedure for preparing solutions used in forced degradation tests is presented below. The description includes detailed information on the preparation of the diluent, the linagliptin sample used in the study, and the linagliptin samples exposed to various stress factors:
The solution used to dissolve the samples in sample preparation for analysis contained acetonitrile and water in a 1:1 volume ratio. The solution was tested.
A total of 52.25 mg of the linagliptin was accurately weighed into a 50 mL volumetric flask, dissolved in a diluent, filled to the volume with a diluent, and mixed. The solution was tested.
A total of 52.36 mg of linagliptin was accurately weighed into a 50 mL volumetric flask, mixed with 5 mL of 0.1 mol/L HCl solution, and placed in an oven at 60 °C. After 24 h, the solution was cooled down and 5 mL of 0.1 mol/L NaOH was added to neutralize the solution. Next, 15 mL of water was added, filled up to volume with acetonitrile, and mixed. The solution was tested.
A total of 50.03 mg of linagliptin was accurately weighed into a 50 mL volumetric flask, mixed with 5 mL of 0.1 mol/L NaOH solution, and placed in an oven at 60 °C. After 10 days, the suspension was cooled down, and 5 mL of 0.1 mol/L HCl was added to neutralize the suspension. Next, 15 mL of water was added, filled up to volume with acetonitrile, and mixed. The solution was tested.
A total of 50.62 mg of the linagliptin was accurately weighed into a 50 mL volumetric flask and mixed with 5 mL of 3% H2O2 solution and placed in an oven at 60 °C. After 24 h, the suspension was cooled down, and 20 mL of water was added. Next, acetonitrile was filled up to into the volume. The solution was tested.
About 1.0 g of linagliptin was placed in an oven at 60 °C for 10 days. Next, 50.23 mg of degradation product substance was weighed into 50 mL volumetric flask, dissolved in a diluent, filled to the volume with a diluent, and mixed. The solution was tested.
The linagliptin was exposed to visible light (2.4 million lux hours), and near-ultraviolet light (400-watt hours/square meter). Also, a placed and protected from the light was another sample of Linagliptin test substance as a dark control in the same chamber. Working conditions of the chamber were: temperature 60 °C and relative humidity 60%. Next, 50.00 mg of test substance after UV-VIS exposure and dark control sample were weighed into a 50 mL volumetric flask, dissolved in a diluent, filled up to the volume with diluent, and mixed. The solutions were tested.
4.4. UPLC-PDA Condition
The chromatographic separation was performed on UPLC BEH C18 (2.1 mm × 100 mm; 1.7 µm) column (Waters, Eschborn, Germany), using reverse phase gradient elution. The gradient method involves two mobile phases (A and B). The composite of these solutions in the mobile phase was as follows: solution A contained alkaline pH buffer and solution B contained acetonitrile. Chromatographic purity for linagliptin samples occurred before and after degradation were analyzed.
4.5. UPLC-MS Condition
The chromatographic conditions for the UPLC-MS study were the same as those for the UPLC-PDA method. The UPLC-MS analysis was performed using a UPLC instrument (Waters, Eschborn, Germany), connected with a single quadrupole detector (SQD) mass spectrometer and an electrospray ionization (ESI) source. The operating conditions for the MS scan of the linagliptin compound in positive electrospray ionization mode were optimized as follows: capillary voltage: 1.0 kV, source temperature: 120 °C, desolvation nitrogen flow: 800 L/Hr, desolvation temperature: 350 °C, cone nitrogen flow: 50 L/Hr, cone voltage: 30 V. The high-purity nitrogen was used as a nebulizing gas with a nebulizer pressure set to 60 psi and as drying gas with a flow rate of 12 L/min and the temperature set to 300 °C. The spectrometer was operated in the measurement range from 100 m/z to 1500 m/z. The instrument was controlled by Empower software (Waters, Eschborn, Germany; version no. 7.30.00.00).
The chromatographic separation was performed on UPLC BEH C18 (2.1 mm × 100 mm; 1.7 µm) column (Waters, Eschborn, Germany), using reverse phase gradient elution. The gradient method involves two mobile phases (A and B). The composite of these solutions in the mobile phase was as follows: solution A contained alkaline pH buffer and solution B contained acetonitrile. Using the above method, an analysis was performed to identify linagliptin impurities resulting from forced degradation.
4.6. High-Resolution Mass Spectrometry Analysis
A high-resolution mass spectrometry method for the confirmation of process-related impurities and degradation products of the intermediate product linagliptin was developed using an ultra-performance liquid chromatography system, Acquity I-Class BSM Plus (Waters, Eschborn, Germany), coupled with a photodiode array detector (UPLC-PDA), and a high-resolution mass spectrometer of the XEVO G2-XS Q-ToF (Waters, Eschborn, Germany). The chromatographic separation was performed on a UPLC BEH C18 (2.1 mm × 100 mm; 1.7 µm) column (Waters, Eschborn, Germany), using reverse phase gradient elution. The gradient method involves two mobile phases (A and B). The composite of these solutions in the mobile phase was as follows: solution A contained alkaline pH buffer and solution B contained acetonitrile. Using the above procedure, an analysis was performed to identify linagliptin impurities resulting from forced degradation. Electrospray ionization (ESI) was used as the ionization source. The MS scan conditions for the linagliptin substance in positive electrospray ionization were optimized as follows: capillary voltage: 0.8 kV, source temperature: 120 °C, desolvation gas flow: 800 L/h, desolvation temperature: 550 °C, cone gas flow: 50 L/h, cone voltage: 40 V. High-purity nitrogen was used as the nebulizing gas. The spectrometer operated in a scanning mode (100 ± 1200) m/z.
5. Conclusions
The conducted forced degradation studies have provided valuable insights into the behavior of linagliptin under various stress factors. Understanding the conditions leading to the formation of specific impurities is crucial for addressing stability-related concerns. By identifying the substance’s sensitivity to particular stressors, measures can be taken to minimize or prevent the generation of degradants during synthesis and establish suitable storage methods for enhanced stability.
In conclusion, the coupling of LC-PDA-MS with high-resolution mass spectrometry analysis successfully elucidated the degradation products and pathways of linagliptin. Linagliptin is commonly used in the treatment of type 2 diabetes mellitus, a condition characterized by elevated blood sugar levels due to the body’s impaired production or utilization of insulin. The observed vulnerability to acid hydrolysis and oxidative conditions underscores the necessity of comprehensive drug stability assessments. The identified degradants highlight the importance of avoiding acidic and oxidative environments during production, storage, and transportation. This study also employed the LC-MS to identify significant impurities resulting from acidic and oxidative degradation. In total, two acidic degradants, AD1 and AD2, were characterized, with AD1 arising from partial hydrolysis of the quinazoline ring and AD2 being a linagliptin dimer formed by acid-catalyzed aza-enolization. Additionally, four oxidation-induced degradants, OX 1 to OX 4, were identified. Notably, OX 1, a previously undescribed impurity, was proposed to result from the oxidation of tertiary nitrogen in the pyridinium ring. Efforts were made to identify isomeric impurities, OX 2 and OX 3, with m/z = 487.30069, and based on MS analysis and chemical knowledge, their structures were proposed as Z and E isomers of the oxime formed due to primary nitrogen oxidation. The compound OX 4, a known linagliptin derivative, where the primary amine is converted to its corresponding nitro compound, was also identified.
The identification of these degradation products is pivotal in drug manufacturing, providing insights into the potential impurities and their implications for drug safety. This research not only advances our understanding of linagliptin’s behavior but also contributes to the broader field of Active Pharmaceutical Ingredients stability studies.