1. Introduction
The millimeter-wave frequency band at the Ka band is adopted for various wireless applications such as the fifth-generation (5G) frequency range 2 (FR2) cellular network, local-area network, personal-area network, short-range and proximity link system, radar and remote sensing system, etc. This band suffers from significant path loss and attenuation when the link is set up over a long distance or blocked by structural obstacles. To mitigate this problem, a phased-array beamforming transceiver system is highly needed for guaranteeing the wanted directivity and high gain [
1]. For realizing such a Ka-band phased-array transceiver system, a precise and high-resolution phase shifter in the form of a monolithic microwave-integrated circuit (MMIC) is needed.
Previous publications show that the digitally controlled phase shifter MMICs have been developed in various semiconductor technologies. Refs. [
2,
3] presented CMOS digital phase shifters, in which [
2] showed a 28 GHz 3-bit phase shifter with a 7° phase error and [
3] showed a 27–42 GHz 5-bit phase shifter with a 3.8° phase error. In GaAs technology, Ref. [
4] reported a 38 GHz 4-bit phase shifter with a 9.7° phase error, and [
5] reported a 31–40 GHz 5-bit phase shifter with a 4.7° phase error.
Meanwhile, in GaN technology, Refs. [
6,
7,
8] reported a 5-bit phase shifter with a 6.4° phase error, a 5-bit phase shifter with a 2.5° phase error, and a 3-bit phase shifter with a 3° phase error, all in the X band. The most recent state-of-the-art works are reported in [
9,
10]. Kim et al. reported a 6-bit GaN phase shifter MMIC operating at 36–39 GHz [
9]. All six circuit stages including the 180°-shifting stage were designed in a low-pass T-type switched filter structure. They reported an RMS phase error of <4.6°, and no phase calibration technique was adopted. Song et al. reported a 6-bit GaN phase shifter MMIC operating at 37–40 GHz [
10]. Five circuits stages, except for the 180°-shifting stage, were designed using a low-pass T-type switched filter, too. The 180°-shifting stage consists of two 90° phase shifters which were arranged in a series. They achieved an RMS phase error of <5.36° without any phase calibration technique. Meanwhile, it is also interesting to note that a much simpler 1-bit GaN phase shifter in the X band reported in [
11,
12] also exhibited the phase errors of 3–5°.
Thus, we can find that the previous digital phase shifter MMICs in any semiconductor process such as CMOS, GaAs or GaN have demonstrated the typical phase error of 3–9°. We note that the phase error can be improved by adopting a phase calibration technique.
The most conventional phase calibration technique is to utilize the least significant bit (LSB). This technique utilizes the LSB stage among the multi-bit circuit stages for the fine phase-tuning purpose [
13,
14,
15], which is referred to as the LSB code calibration technique. It can reduce the phase error by the LSB phase value, but the phase-tuning resolution will be inevitably lowered by 1 bit. For example, in a 6-bit phase shifter, if the LSB code for the 5.625° stage is utilized for the LSB code calibration, the phase-tuning resolution of the overall phase shifter will be reduced from 6-bit to 5-bit; thus, the minimum phase-tuning step will become 11.25° rather than 5.625°.
We can find several CMOS digital phase shifters that employ the LSB code calibration technique. Ref. [
13] realized a 7-bit CMOS phase shifter in the X band and utilized the LSB calibration to improve the phase error from 8° to 6° while resulting in the actual phase shift resolution of a 6-bit. Ref. [
14] realized an 8-bit GaAs phase shifter in 2.4–4 GHz and utilized the LSB calibration to improve the phase error from 3.5° to 1.5° while resulting in 7-bit phase shift resolution. Ref. [
15] realized a 9-bit CMOS phase shifter in 28 GHz and interestingly utilized 3 LSBs for calibration to improve the phase error to 3.5° while resulting in 6-bit phase shift resolution. However, the LSB code calibration technique has disadvantages: for example, the phase-tuning resolution must be lowered by 1 bit and an additional die area overhead is needed for the circuit stage for the LSB code calibration.
In this work, we propose a novel continuous-tuning calibration technique for the digital phase shifter. It effectively overcomes the disadvantages of the conventional LSB code calibration technique and offers very precise and efficient phase error improvement. Also, we apply this calibration technique to a GaN Ka band phase shifter rather than a CMOS. A 28 GHz digitally controlled 6-bit phase shifter MMIC is presented in 0.15 μm GaN HEMT technology. By employing the proposed calibration technique, we successfully demonstrate that the RMS phase error is improved from 8.56° to 1.08° without a noticeable performance degradation in other circuit performance parameters.
2. Circuit Design
Figure 1 shows the circuit schematic of the proposed phase shifter circuit. It comprises six circuit stages, producing 64 phase states from 0° to 360° with a minimum step of 5.625°. Stage 1 for a 5.625° shift and stage 2 for a 11.25° shift are based on the switched-line circuit. Stage 3 for a 22.5° shift, stage 4 for a 45° shift, and stage 5 for a 90° shift are based on the switched-filter circuit. The bypass switch FETs of M
1, M
2, M
3b, M
4b, M
5b and the shunt grounding switch FETs of M
3s, M
4s, M
5s are switched to proper on/off states depending on the wanted phase shift value.
For stages 1 and 2, when the bypass switch is off, the signal passes with a certain amount of phase shift induced by the series inductors L1 and L2. And when the bypass switch is on, the signal passes with no phase shift. For stages 3, 4, and 5, when the bypass switches are off and shunt-grounding switches are on, the π-type low-pass filter is activated and induces a certain amount of phase shift. In contrast, when the bypass switches are on and shunt-grounding switches are off, the signal is directly passed through the bypass switches while the π-type low-pass filter is deactivated.
The final stage 6 for a 180° shift is designed in the form of a Marchand balun [
16] followed by a single-pole double-throw (SPDT) switch. It steers the signal into either the inverting (180°) or non-inverting (0°) path, producing the 180° phase shift. It should be pointed out that the gate bias voltage
for M
6nb and M
6is and
for M
6ib and M
6ns are tuned for the continuous phase-tuning calibration. The detailed design parameters of the devices are also presented in
Figure 1.
In the digital phase shifter, the gate voltages Vg1–Vg6 for the switch FETs are set to either 0 V for the on state or −5 V for the off state. The resistors Rg of 10 kΩ are adopted to protect the FET’s gate nodes as well as suppress any unwanted RF signal leakage.
The gate widths of the switch FETs are carefully designed by examining the overall phase-shift performance while not inducing significant degradation of the insertion loss. When the FET width is large, its insertion loss can be desirably reduced, whereas its phase shift response can be adversely affected due to the FET’s increased parasitic capacitance. Hence, in this design, we maximize the FET width to minimize the insertion loss while at the same time not seriously degrading the phase shift characteristics.
For the lower-bit stages 1 and 2, M1,2 have the total gate width of 150 μm with a unit finger width of 75 μm and two fingers, whose insertion loss is found to be 1.17 dB. For the upper-bit stages 3–6, M3-6 have a wider gate width of 200 μm with a unit finger width of 50 μm and four fingers, whose insertion loss is found to be 0.9 dB. Only M5b for stage 5 is set to 100 μm with a unit finger width of 50 μm and two fingers, whose insertion loss is found to be 1.7 dB.
We also characterize the switch FET characteristics by finding the on-state resistance Ron and off-state capacitance Coff. By simulations, Ron and Coff are found to be 21.3 Ω and 30.5 fF for 100 μm FET, 14.4 Ω and 45.6 fF for 150 μm FET, and 10.6 Ω and 55.9 fF for 200 μm FET. As a result, it is interesting to note that the figure-of-merits (FoMs) Ron × Coff fall in the range of 590–650 fsec for all switch FETs, which should guarantee the switching transient characteristics are almost the same for the phase shifter circuit.
Figure 2 exhibits the detailed layout design of stage 6. The Marchand balun is formed by stacking two metal layers given by the process technology. Its four ports are P
1, P
2, P
3, and P
4, in which P
1 is the input port, P
2 is open-ended, P
3 is the non-inverting output port, and P
4 is the inverting output port. The SPDT switch comprising M
6nb,6ns and M
6ib,6is turns on either the P
3-to-P
5 or P
4-to-P
5 path. The total routing length of the Marchand balun from P
1 to P
2 is 3.0 mm, which is much longer than the theoretical half wavelength because the many meandering effects are compensated. Full-wave electromagnetic (EM) field simulations are carried out for the layout design.
Figure 3a depicts the simulated insertion loss of stage 6. The simulations are carried out by including the EM effects of the Balun and routings as well as the FET models. The insertion loss at 28 GHz is 5.3 and 4.3 dB for the non-inverting (with M
6nb on, M
6ns off, M
6ib off, M
6is on) and inverting (with M
6nb off, M
6ns on, M
6ib on, M
6is off) state, respectively. It implies that the amplitude balance is well obtained for both states.
Figure 3b illustrates the phase and amplitude imbalances between the inverting and non-inverting states. It shows that the imbalances at 28 GHz are lower than 1.5° for the phase and 1.1 dB for the amplitude. It also implies that the 180° phase shifting stage 6 provides well-balanced transfer characteristics of the amplitude and phase at both states.
3. Proposed Continuous Phase Calibration Technique
The proposed continuous phase-tuning calibration technique is implemented in stage 6. It is well known that the off-state capacitance of a switch FET is tunable by controlling the gate bias voltage. We can find that a similar approach has been adopted for X- and W-band GaN reflective-type phase shifter MMICs [
17,
18,
19]. The reflective-type phase shifter simply adopts a tunable reactive component to tune the phase over a wide tuning range. In [
17,
18,
19], we can find that they employ an off-state FET as a variable reactive load to tune the phase over 70° to 165°. However, they do not apply the technique for the fine phase calibration to reduce the phase error like this work.
In this work, we adopt the similar continuous tuning approach for the phase error calibration. Since any switch FETs can be adopted for this purpose, we need to decide which FETs are the best for the continuous phase-tuning calibration in this circuit. First, we find that the switch FETs in stages 1–5 cannot be utilized for the continuous tuning purpose. They will induce unacceptable variations at the overall phase shift performances. However, since stage 6 presents symmetric and balanced tuning characteristics regardless of its state, we can employ the stage-6 switch FET to tune the gate bias voltage for the continuous tuning purpose regardless of stage 6′s state.
Figure 4 is the equivalent circuit of the SPDT switch of stage 6, assuming the non-inverting path is turned on. The port numbers correspond to those shown in
Figure 2. As can be seen, the SPDT imposes two shunt C
off values and two R
on values. The inductor L
g indicates a tiny parasitic inductance created by a short ground-access routing and back-side, which show that L
g is about 200 pH via EM simulations. For the sake of simplicity and clarity, we neglect R
on for the following theoretical analysis.
First, by circuit simulations, we find the off-state capacitance C
off for the switch FET with respect to V
g between −2 and −20 V. Note that V
g must not be set higher than −2 V since it cannot be over the FET’s pinch-off voltage.
Figure 5a shows that C
off with respect to V
g is tuned in 43–66 fF. Next, we compute an effective off-state capacitance
given by the series connected C
off and L
g. Note that
can be written by
In
Figure 5a, the computed
by (1) is found to be tuned over 54–106 fF. Then, the theoretical insertion phase of
Figure 4 can be written as
where R
o is the source and load impedance of 50 Ω connected at P
3 and P
5 in
Figure 4. The theoretical phase value computed by (2) is plotted in
Figure 5b. Also, the simulated insertion phases for stage 6 at both phase-shifting states are also plotted in
Figure 5b.
We can notice that the simulated phase characteristics agree very well with the theoretical computations. The results clearly show that the proposed tuning method can cover a wide phase-tuning range of 18° in a very fine step. We can also find that the continuous phase-tuning performances for both the inverting and non-inverting states are satisfactorily symmetric and balanced. It implies that the proposed continuous tuning calibration technique can effectively compensate for the phase error and improve the phase accuracy in the phase shifter.
We examine how the off-state gate voltage affects the insertion loss S
53 and return losses S
33 and S
55 in the SPDT switch of
Figure 2, and the results are shown in
Figure 6. When V
g is tuned from −2 to −20 V, it is observed that S
53, S
33 and S
55 change by 0.9 dB, 1.9 dB, and 2.2 dB, respectively. Thus, we can find that the V
g tuning imposes an insignificant impact on the phase shifter’s overall performances, which is also anticipated by the theoretical relations of S
53 in (3) and S
33 and S
55 in (4). Note that (3) and (4) can be derived from the equivalent circuit of
Figure 4.
4. Results and Discussion
Full-3D EM simulations are carried out for the designed 6-bit phase shifter MMIC in order to examine overall phase shift characteristics, and these are shown in
Figure 7.
Figure 7a shows the 64-state phase shift characteristics without employing any calibration, and
Figure 7b shows the same characteristics after applying the proposed calibration. Note that the 64 curves correspond to the 64 phase-shifting states that are set by the six-bit control word. The 64 curves comprise state 0 (0°) through state 63 (354.375°) with a step of 5.625°. As can be clearly seen, the irregular and uneven spacings between the 64 curves before calibration are dramatically improved to become evenly spaced and distributed after the calibration.
Figure 8 redraws the relative phase with respect to the 64 phase state codes. The ideal curve is an ideal phase response with respect to the 64 digital phase state codes. The phase responses with and without the calibration are plotted together. The peak phase error is observed to be 17.1° at code 46 before calibration, and it is found to be reduced to 6.9° after calibration. These results clearly exhibit that the proposed calibration technique effectively improves the phase-tuning accuracy.
The designed circuit is fabricated in a commercially available 0.15 μm GaN HEMT process. The process offers a depletion-mode HEMT device with a pinch-off voltage of −2 V and a supply voltage of 28 V, two metallization layers with thicknesses of 3.1 and 3.3 μm, MIM (Metal–Insulator–Metal) capacitors with 0.18 fF/mm2, backside via with a 16 × 40 μm2 opening dimension, and a wafer thickness of 100 μm.
Figure 9 shows a micrograph of the fabricated chip. The die area is 1.75 (=2.06 × 0.85) mm
2. The chip is tested by using on-wafer G-S-G RF probes for the RF input and output signals and 12-pin dc probe for the dc supply and gate voltages. Note that the pads are denoted according to their circuit functions with regard to
Figure 1.
The small- and large-signal measurement setups are illustrated in
Figure 10. The small-signal performances of the phase shifter are measured by using an Anritsu MS4647B Vector Network Analyzer, and large-signal performances are measured by using a Keysight N9030B Signal Analyzer.
Figure 11 shows the measured phase response across 27.5–28.5 GHz. As also observed at the simulated characteristics in
Figure 7a,b, the measured results also demonstrate that the phase shift characteristics before calibration are very irregular and uneven, and they dramatically improved after calibration.
Figure 12a,b redraw the measured phase transfer characteristics observed in
Figure 11 at 28 GHz.
Figure 12a shows the relative phase transfer characteristics across 64 codes, and
Figure 12b shows the spot phase error at 64 individual states.
In addition to the proposed continuous calibration, we also employ a modified calibration technique as noted by a discrete calibration in
Figure 12. The discrete calibration is to apply only 3-step V
g voltages of −3, −5, and −12 V instead of the continuous V
g voltage. It will make the calibration process easier at the cost of a slight degradation of the calibration accuracy. In
Figure 12a,b, it is observed that the peak phase error of 19.6° before calibration is improved to 9.53° by the discrete calibration, and it further improved to 4.75° by the proposed continuous calibration.
Figure 13 illustrates the RMS phase error. At 28 GHz, it is 8.56° without calibration, while it improved to 3.82° by the discrete calibration, and it further improved to 1.08° by the continuous calibration. The measured results prove that the proposed calibration technique can significantly improve the phase-tuning accuracy.
Figure 14a,b show the measured insertion loss with and without calibration, respectively. It is observed that the insertion loss is within the range of 9.5 to 20 dB across the operating frequency band. In addition,
Figure 15 more clearly compares the insertion loss at 28 GHz across the 64 codes. As can be seen, the insertion loss is 10.1–19.7 dB before the calibration and 9.1–19.7 dB after the calibration at 28 GHz. The results imply that the proposed calibration does not significantly change the insertion loss performances.
The measured RMS amplitude error is illustrated in
Figure 16. It is observed that the RMS amplitude error is 2.9 dB before calibration, 3.2 dB after the discrete calibration, and 3.3 dB after the continuous calibration. Although the slight degradation is observed, it is found to be not significant for the overall performances.
We have measured the input and output return losses S
11 and S
22 for the 64 states, and the results are shown in
Figure 17. Since we have observed that the calibration does not induce any significant changes in return losses, only the results after calibration are shown. At the operating frequency of 28 GHz, S
11 is found to be −2 to −31 dB, and S
22 is found to be −2 to −5 dB. Also, the best matched frequency band is found to be shifted down to around 20 GHz. Although the optimal return loss characteristics are not achieved, we have found that they can be further improved by carefully designing the input and output impedances while not significantly altering the phase-shift performances.
Figure 18 illustrates the measured input-to-output power transfer characteristics across the 64 states.
Figure 18a shows the characteristics before calibration, while
Figure 18b shows those after calibration.
Figure 19 illustrates the input-referred P
1dB at 28 GHz with and without calibration. The input-referred P
1dB is observed to be +21 to +27 dBm before the calibration and +21 to +28 dBm after the calibration, which also proves that the calibration does not induce any significant change in P
1dB performances. The input-referred P
1dB may indicate the maximum input power level that the phase shifter can handle without inducing significant signal distortions.
Finally, we have examined the temperature variation effects of the calibration technique. All the simulated and measured results are obtained at +25 °C; thus, we have carried out additional simulations to examine the phase shift responses at the low temperature of −40 °C and high temperature of +85 °C. As can be seen in
Figure 20, the minimum RMS phase error at 25 °C is found to be 5.8° at 27.8 GHz before calibration and improved to 1.4° at 28 GHz after calibration. At −40 °C, the minimum RMS phase error is found to be 5.7° at 26.3 GHz before calibration and improved to 4.2° at 27.2 GHz after calibration. At +85 °C, the minimum RMS phase error is found to be 5.9° at 29 GHz before calibration and improved to 3.7° at 28.7 GHz after calibration. Thus, we can observe that the proposed calibration technique works well at the temperature corners, although the calibration becomes slightly less effective. Thus, we can conclude that the proposed calibration technique remains effective in a wide temperature range.
The performances of this work are summarized in
Table 1. It comprises six stages producing a 6-bit 64-state phase shift with a minimum phase step size of 5.625°. The RMS phase error of this work is 8.6° before calibration, and it improved to 3.8° after the three-step discrete calibration and further improved to 1.08° after the proposed continuous calibration. Also, note that the improvement of the phase error is achieved without any critical degradation in other circuits performances such as insertion loss and input-referred P
1dB, which are 10.1–19.7 dB and 21–28 dBm, respectively. The RMS amplitude error is 2.9 dB. The die area is 1.75 mm
2 and the process uses 0.15 μm GaN HEMT technology.
This work is compared to other recent works in
Table 1. Although we cannot find the same frequency band and same resolution digital GaN phase shifter MMICs, we have chosen the most recent state-of-the-art digitally controlled phase shifter MMICs with a rather wide variation in the process technology and frequency band. In terms of process technology, Refs. [
6,
7,
8,
9,
10] used GaN, Ref. [
14] used GaAs, and [
13,
15] used CMOS. And in terms of frequency band, Ref. [
15] operates at the same frequency band with this work at 28 GHz, whereas [
6,
7,
8,
13] operate in the X band, Ref. [
14] operate at 2–4 GHz, and [
9,
10] operate in the Ka band. It should be pointed out that none of the previous GaN digital phase shifters [
6,
7,
8,
9,
10] had employed a calibration technique, thus inevitably resulting in a relatively higher phase error. Even the most recent 6-bit GaN phase shifter MMICs [
9,
10] did not employ any calibration technique, and thus the RMS phase error was a bit mediocre 4–6°.
The CMOS and GaAs digital phase shifters of [
13,
14,
15] employ the conventional LSB code calibration to obtain a better accuracy. Refs. [
13,
14] utilized one LSB for their LSB code calibration, and [
15] utilized three LSBs for the LSB code calibration. However, it is found that their phase error improvement was quite limited. For example, Ref. [
13] showed that the initial phase error was 8° before calibration and improved only to 6° after the LSB calibration.
As can be noted, this work produces the best RMS phase error of 1.08° by employing the proposed calibration technique. It implies that the proposed technique is instrumental for millimeter-wave digital phase shifter MMICs.