1. Introduction
The German government has set a target of reducing the country’s annual greenhouse gas emissions (GHG) by 50% in 2030 compared to the 1990 level [
1]. To achieve this goal, it is necessary to use scarce resources more sustainably, which also includes a more efficient use of biogenic residues. However, currently, considerable amounts of biogenic residues and waste are being inefficiently used or not used in Europe [
2,
3]. The treatment of wet and sludgy biomass is particularly challenging, as it requires energy- and cost-intensive pre-treatment processes (e.g., drying, thickening, sanitization) to become suitable for conventional biomass treatment paths (e.g., pyrolysis) [
4]. However, to enhance resource efficiency by sustainably utilizing residues and therefore, fostering progress towards a circular and bio-based economy, it is worth striving for value-added use of such materials. This could also reduce costs (e.g., for more expensive primary materials) and GHG (e.g., by substituting the energetic use of fossil resources), save scarce natural resources (e.g., by recycling of nutrients like phosphorus out of the residual flows) and thus promote climate protection [
5,
6,
7,
8].
For the last few years, hydrothermal processes (HTP) have gained attention as promising technologies to manage wet biomass. HTP transform wet substrates into gaseous, liquid, or solid high carbon and energy containing products via thermochemical conversion. The products can be used for several purposes, like direct use for energy production or as an intermediate for producing agricultural and pharmaceutical chemicals [
4,
9,
10]. For optimal operation, HTP need high water containing substrates, which is why residues like sewage sludge and animal excreta are particularly suitable [
9,
11].
Depending on the operational conditions, different HTP types occur. At temperatures between 160 and 250 °C, pressure conditions between 10 to 30 bar, and a residence time between 1 to 72 h, hydrothermal carbonization (HTC) takes place. HTC is a coalification process that converts biomass into hydro-char [
12] to be used for energetic purposes, material applications, and as fertilizer or soil conditioner [
13]. At slightly higher temperatures (180 to 400 °C) and pressures (40 to 200 bar) but lower residence times (10 to 240 min), hydrothermal liquefaction (HTL) occurs. HTL is a process that transforms biomass into chemicals and bio-oils [
14]. The products can be used for energy production and chemical industry [
9]. At supercritical conditions (375 to 500 °C, 230 to 400 bar) hydrothermal gasification (HTG) takes place which usually needs less than 10 min for the reaction. Through HTG biomass is converted into gaseous materials, especially methane and hydrogen, which are used for energy and chemical industry [
15].
Compared with other generally suitable biomass conversion processes (e.g., torrefaction, pyrolysis, composting), HTP have some advantages. Compared to torrefaction, for example, HTC products can achieve a higher energy density, energy yield, and combustion reactivity [
16]. Additionally, HTC can provide economic advantages. For example, a comparative study of HTC, anaerobic digestion, and composting on the conversion of food waste showed that HTC performs economically best due to its low residence time and less substrate pre-treatment [
17]. Another study showed that the HTL of algae can be advantageous compared to pyrolysis in terms of conversion yields and energy conversion rates [
18].
At a first glance, HTP seem well suited to the conversion of wet biomass into high carbon and energy-containing products. Nevertheless, as a trade registry evaluation on HTP companies in Germany showed, so far, the technology has not prevailed in Germany. Based on this, since 2008, only a handful of new company foundations have been registered. This is in contrast with the general interest in these processes, which can be measured in terms of the level of research and technological progress. For example, according to a recent study, there are currently 15 patents on HTC in Germany [
19]. Also, scientific interest in HTP is continuously increasing. According to Kruse and Dahmen [
20], numerous published studies in Scopus since 2009 contain the keywords “supercritical gasification”, “hydrothermal liquefaction”, and “hydrothermal carbonization”. This ongoing interest indicates that there is still high potential for HTP to become an innovative biomass conversion path. This has also been confirmed by international developments. Research activities on HTP are a core issue of the Pacific Northwest National Laboratories in the U.S., where some pilot plants are also in operation [
21,
22,
23]. In addition, TerraNova Energy operates a larger HTC plant in China [
24] and Ingelia in Spain [
25].
Also, key metrics on HTP (e.g., the higher heating value (HHV) of products, the energy and mass balance of processes, the carbon efficiency, and the specific investment and operating costs) indicate that there is potential for HTP to be further developed at a large scale. For example, the HHV of hydro-coal ranges from 24 MJ/kg (median) to 26 MJ/kg (maxima) [
25,
26,
27]. In terms of the energy efficiency of HTC (including all energetic losses during the process and without a utilization step) there is also high variation—between 62 per cent (median) and 77 per cent (maximum) [
28,
29,
30].
However, optimization of the technological, economic, and ecological features of HTP depends on many parameters, such as heat recovery, applied catalysts, substrates used and their moisture content, logistics as well as plant sizes [
4]. An example is the connection between HTC plant sizes and investment costs based on the manufacturers’ information. The specific investment costs tend to decrease in relation to the capacity of the plants per additional ton of fresh matter biomass input (from 260 EUR/ton for 5000 tons capacity up to 50 EUR/ton for 80,000 tons capacity) [
31,
32,
33,
34]. So, economies of scale can be already observed. Further, learning curve and scale effects through more experience in the operation of plants on an industrial scale are crucial to achieving gradual optimization of essential parameters. Finally, if the parameters can be optimized, HTP will provide several advantages. For example, the HHVs of the final products are generally higher than those of fossil reference systems [
4]. Greenhouse gas savings compared to fossil references may also be significant, depending on the substrate used, the energy balance, and the subsequent product use [
4].
So far, only a few studies have provided information on the future development of HTP in Germany and Europe as well as the corresponding key factors. A study of the German National Academy of Science and Engineering analyzed the potential system contributions of HTC and HTL to the flexibility of a renewable energy system until 2023 in Germany [
35]. It was identified that the approval of HTC coal as a standard fuel and a corresponding fuel standard are of high importance. Furthermore, they recommended the promotion of nutrient recycling and the development of a cost-effective process water treatment procedure. They suggested the use of hydro-coal as an energy carrier, soil additive, and industrial carbon carrier. For HTL it is considered critical that in Germany, algae, which is a particularly suitable substrate, is largely missing. Nevertheless, they recommend the support of nutrient recycling and the increase in quality of the liquid product [
35]. De Mena Pardo et al. [
19] outlined the necessary factors for the establishment of HTC at the European level, such as the abolition of the waste status of HTC products from waste biomass. They predicted that hydro-coal will first become established on the energy markets and, in the long term, will also occupy material markets. In terms of establishment in the energy sector, however, the “end of the waste” characterization is crucial. Another recent paper [
20] identified the integration of HTP into bio-refineries as important future development strategy to generate synergies. Furthermore, the whole value-chain must be addressed, also including stakeholders who have so far only been marginally involved, like farmers. In a previous paper, we used a SWOT analysis to identify the most important current barriers and possibilities for HTP in Germany [
36]. The results indicated that the technological readiness of the plant, including the presence of high energy and material efficiency as well as the presence of a suitable process water treatment procedure are factors of high importance. In addition, the overall costs for producing the end-product and the competitive nature of sales markets are seen as important threats. Also, the GHG are of high relevance throughout the process and can be primarily viewed as an opportunity if HTP can mobilize their potential for emission savings as compared with fossil reference systems.
However, although HTP has some promising features as a resource efficient conversion technology for wet biomass, no scaling-up is happening in Germany. Thus, this study aims to identify and prioritize key development factors for HTP that should occur in Germany by 2030 and points out their interconnections using a structured expert participation process. Furthermore, the probability of occurrence of these factors is estimated. This study also aims to provide important information on barriers that must be dealt with to allow HTP to contribute to climate and resource protection in the future.
Specifically, we used the Fuzzy Delphi Method (FDM) and Fuzzy Cognitive Mapping (FCM) in this study. The Delphi method is a forecasting procedure based on the opinions of anonymous experts collected through a multi-stage survey process. It aims to systematically foster expert consensus about uncertain developments [
37]. A Delphi survey consists of several rounds of interviews. The first round usually asks for the assessment of uncertain factors and events. The following rounds then ask the experts to revise or confirm their assessments based on the results of the previous rounds [
38]. As this method contains some disadvantages (e.g., relatively low consistency of expert opinions, high enforcing effort, and sometimes modifications to individual opinions in order to reach consistent total opinions), we expanded it by using the Fuzzy Delphi Method (FDM) for the final evaluation. With FDM, expert opinions are integrated with fuzzy numbers based on the cumulative frequency distribution and fuzzy integrals. Thus, FDM applies triangulation statistics to determine the distance between the levels of consensus within the expert panel [
39]. Furthermore, the FDM needs just a small survey panel to deliver reliable results—an advantage for studies with a small number of suitable participants [
40]. FCM is a model consisting of nodes that indicate the most relevant factors (in FCM the term “concepts” is used) of a decisional environment and relationships between them (arcs and edges). The analytical background of FCM is based on the structure and function of concept maps, including graph theory-based analyses of pairwise structural relationships between the model factors. It is therefore a decision-support tool which originated a combination of fuzzy logic and artificial neural network theory [
41]. It aims to define the important factors relevant to a specific community and the relationships between them as well as optionally testing scenarios in which these factors are varied to see how the system might react under a set of possible conditions [
42]. An adjacency matrix
A represents the interconnections between model factors. On that basis, the number and directions of edge relations are transformed into quantitative values between −1 (inhibitory effect) and +1 (positive effect) [
43]. In particular, FCM can be used to model complex systems with high uncertainty and less available empirical data [
44], which, based on our experiences within this working field, is the case for this study’s topic.
2. Materials and Methods
The key factors were primarily developed based on qualitative and quantitative expert evaluations and information from relevant literature.
Figure 1 gives an overview of the study design.
The methodological framework is, in part, similar to the Hybrid Delphi method [
45]. However, it also includes further methodological elements (literature review, impact analysis, fuzzy logic). Based on a comprehensive literature study [
4], a moderated focus group workshop on the success and risk factors of HTP development in Germany was carried out. The results were validated and underpinned by a subsequent expert survey. A total of 41 experts, primarily scientists, plant manufacturers and plant operators from Germany and Switzerland, participated in the workshop. The expert survey panel consisted of feedstock suppliers, technology developers, technology users, retailers, product users, policy makers, and researchers from Germany. Within the workshop, the experts were asked about certain success and risk factors for HTP in Germany that were then collected, categorized, and discussed. In a subsequent expert survey, the results of the workshop were further validated by asking about the strengths, weaknesses, opportunities, and threats for HTP development in Germany. For the detailed procedure and the results of the SWOT analysis, see [
36].
Based on these initial findings, a “long list” of important factors of HTP future development, their relationships, and interactions was derived through an expert scenario workshop. Six HTP researchers from the German Biomass Research Centre (DBFZ) participated. The influence analysis performed in this step served as the basis for the development of a Fuzzy-logic Cognitive Map (FCM), which provides an overview of all identified factors/concepts and their relationships. To construct the FCM, however, further expert feedback from the surveys and information from the literature review were included. In this analysis, we used multiple-valued logic scalar numbers from the discrete set {−1; −0.5; 0; +0.5; +1} to determine the impact relations (arcs and edges) between FCM nodes (concepts). The open source web-based application Mental Modeler was used to create the FCM and identify the factors/concepts importance and connectedness [
46].
Based on the results of the expert workshop and the FCM, a questionnaire for a Delphi survey was compiled and sent to 51 HTP experts via an online survey. The FCM factors/concepts (
Appendix A,
Table A1) served as essential inputs for the preparation of the Delphi questionnaire. However, the use of too many survey items makes cognitive assessments more difficult and thus tends to reduce the reliability of the results, which is why it was decided to integrate particularly factors/concepts with a high FCM centrality (cf.
Table 1) into the survey. Nevertheless, following feedback received during the first round of interviews, several items were added to the second questionnaire.
The survey participants were selected based on their expertise. Selection criteria were as follows: (1) academic or professional recommendations, (2) well-known authors of relevant publications on the specific subject, (3) stakeholder group representative, and (4) estimated professional experience within the working field. These criteria were selected based on the suggestion by Stevenson [
47] and Hasson et al. [
48] to mainly include experts in the field of study (indicated through criteria 1, 2 and 4) as well as different stakeholders (criterion 3). The international participants were asked about developments of HTP in the European context, since they were assumed to have, at best, limited knowledge on the German situation. However, both the German and the European situations are comparable.
Figure 2 gives an overview of the composition of the participants, their expertise, and the nations represented in the first round of interviews. The relative distribution in the second round of the survey (n = 12) was very similar.
Two rounds were conducted in this study. Twenty-seven experts participated in the first round (response rate 1st round: 53%). Of these 27 people, twelve participated in the second round (response rate 2nd round: 44%). The following item-categories were part of the survey (assessment scales are explained in the
Appendix B,
Table A2): (1) relevance of factors for HTP development in Germany by 2030, (2) relevance of risks for HTP development in Germany by 2030, (3) estimated probabilities of factor occurrence by 2030 and (4) certainty in assessing per item-category.
Besides evaluating with scales, the experts had the opportunity to explain their selection and assessment in text fields. For both rounds, 22 comments on capacity development, five comments on success factors, four notices regarding risks, and eleven notes on the development of biomass utilization rates were provided. By means of qualitative content analysis (i.e., differentiation between pros and cons, frequencies of keywords, identification of consensus statements) essential statements were summarized (
Appendix C,
Table A3). The hints of the first round were also included in the preparation of the questionnaire for the second round.
After the first round, an interim evaluation took place, which showed the degree of agreement in the expert assessments and the frequency of distributions of the first tendencies by descriptive statistics (median, standard deviation, interquartile range (IQR)). The questionnaire for the second round of the survey was adjusted, taking into account the results from round 1. After executing the Delphi survey, we analyzed the results by using the FDM which consists of the following steps [
49]:
In accordance with [
38], we chose a threshold of
to make a decision as to whether the experts had reached consensus on the item. Next to this, the frequency of expert agreement is presented as the percentage of
per item-category in relation to all items. A value of
75% represents panel consensus.
- 5.
Defuzzification:
To determine a ranking of the most relevant/probable factors per item-category, it is necessary to defuzzify the fuzzy values into a crisp-value (
. For this, we used the following formula in accordance with [
38]:
4. Discussion
Although HTP has already been shown to have an advantage on some points (e.g., HHV, energy yields, decreasing specific investment costs while increasing capacity), the analysis showed that there are several factors related to the development of HTP in Germany that have hindered successful development so far. Above all, political-legal aspects are strongly inhibiting a scale-up in Germany, but adaptions in the near future are considered unlikely. This shows that the experts involved think that the legislator or the political decision-makers have relatively little ambition to promote the development of HTP more strongly. This is already evident today as some German HTP plant manufacturers and operators are already focusing on foreign markets (especially China). Nevertheless, HTP could considerably contribute to the achievement of a bio-based economy by efficiently converting currently difficult-to-use wet biomasses into valuable products. However, the adaptation of the legal framework is urgently needed for this. If the national legislator does not take action, an important step could also be the development of an EU regulation on the end-of-waste status of waste biomass products, similar to those already introduced for scrap iron, scrap steel, and scrap aluminum as well as for certain types of glass. One of the reasons for this is that the legal uncertainty for plant operators and product users is very high, which, in turn, increases transaction costs [
55]. Due to the fact that HTP products cannot be used as standard fuels, the energy market cannot be fully penetrated, which significantly reduces the product’s market potential. However, there are still many problems at the technological level. So far, Germany is still a technology leader in the field of HTP (e.g., as indicated through patents) [
19]. Based on results of this analysis, it is politically recommendable to work actively on measures that ensure that HTP are used economically in Germany and do not become exclusively an export product as this could cause related companies to relocate their headquarters abroad.
In addition, technological advancements are considered to be relevant drivers and are also estimated to be relatively likely. Above all, a mature technology for the cost-effective treatment of the process water is urgently needed to reduce the overall related costs and thus increase the cost-effectiveness of the process. In addition, an efficient treatment process for polluted water is also needed to aid in environmental protection. Potential for promoting the development of HTP is seen particularly in system integration, for example, into existing bio-waste and waste-water treatment plants (WWTP). The resulting synergies can, in particular, save logistics costs and directly link the locations of substrate occurrence, conversion technology and, in some cases, customers. The experts probably regard technological advances as likely because corresponding research and development is very active. In particular, cost-effective solutions for the process water treatment are being intensively researched [
56,
57,
58], which is why suitable solutions are likely to be expected in this area in the foreseeable future. As an overview,
Table 4 summarizes the main results of this study, i.e., the most crucial barriers and potential for future HTP development and the spread of technology as well as suggestions for possible measures to reach the potential benefits for HTP and reduce the barriers to achieving these.
As mentioned in the introduction, few studies have focused on this issue so far. However, the results of this study are in line with the findings of the similar ones (e.g., the importance of having an efficient process water treatment procedure and the approval of HTP products from residues and waste as standard fuels) which confirms the high importance of the identified key factors. The novel aspect of this study, however, is that in addition to the relevant literature, extensive expert knowledge was included and evaluated in a structured manner. In addition, this study initially depicted all relevant key factors and did not focus on selected aspects directly at the start of the analysis, which is why the methodology can be regarded as non-normative. The application of FCM shows, for the first time, how the individual factors are related. The use of fuzzy logic also takes into account the bias of qualitative assessments (e.g., due to different participants’ estimations of “important” and “unimportant”). Although the studies mentioned in the introduction showed very similar results to this analysis, some only considered individual technologies and not the entire technology platform (e.g., [
19]) or they focused on very specific contexts (e.g., the contribution of HTC and HTL to the flexibility of a renewable energy system) (e.g., [
35]), which is why not all relevant system factors were considered. The aforementioned studies did not prioritize the potential benefits and barriers to HTP development like this analysis, but they also classified them into categories and highlighted the high importance of the already mentioned legal and technological factors. Hence, this study confirms the entirety of the results of the mentioned studies and substantiates them both in terms of content (expert knowledge) and by using an alternative methodology (fuzzy logic).
The applied methodology to derive particularly relevant factors, risks, and probabilities of occurrence is unique in this form. Although other technology assessments have applied the Fuzzy Delphi method [
60], Fuzzy-logic Cognitive Mapping [
61], or SWOT analysis [
62], they did not use such a combination. The advantage of this method is the versatile participation format that greatly increases the objectivity of the results overall, since several correction and feedback loops are part of it. The combination of workshops and surveys within this study makes it possible for both conduction of the discourse (workshops) and collection of anonymized content (Delphi survey) to occur. Although other comparable studies also applied participation as a qualitative methodological element [
63], the particular kind of methodological combination used (cf.
Figure 1) has not previously been used in the literature. The core of information filtering into relevant and probable factors is the Fuzzy Delphi Method. With a total of 27 experts from different stakeholder groups in the first round, this Delphi survey achieved a high level of representativeness, since there are very few HTP experts in the study area anyway. The number of participants is an extremely important factor in achieving meaningful results, so it is strongly recommended that experts are already mobilized before a study of this type is begun. Through the use of fuzzy logic, it became possible to bypass some disadvantages of the classical Delphi method. In particular, the different types of assessment by people on the basis of linguistic scales can be easily circumvented by fuzzy scales [
64]. Another key element of this analysis was the application of the FCM method. Again, fuzzy logic was used to translate qualitative expert assessments into a model that represented the overall system of factors. In this study, the mapping was conducted as part of a workshop with six experts. We preferred a smaller group to ensure discussion and to prevent over-standardization of the workshop. A standardization of the mapping, for example, via online formats or targeted queries, would certainly allow a larger number of participants. The creation of an FCM requires a high level of cognitive performance, but it helps to structure the complexity of a system to identify feedback loops or so-called “hidden patterns”. Identification of the dependencies of the factors must be carried out carefully, as this is the central way for the system effect to be identified. Nevertheless, the results are meaningful as a “scoreboard” and do not guarantee objective accuracy, as this is not the aim of a qualitative analysis like this one anyway. Looking into the future always involves high uncertainty and particularly shows ranges and opportunities.