3.2. Experimental Analysis
For the experimental analysis of this research work, rural, urban and intercity routes in the Edinburgh area were selected to monitor and record the energy consumption and speed of the EVs at various times of the day to obtain economic, environmental and energy performance parameters.
Each route type had specific characteristics. Urban routes are normally roads entering cities and towns, such as the artery into Edinburgh from the south. It is common to stop and start the car several times due to the traffic flow and speed restrictions. Extra-urban routes usually have larger cruise periods, since these roads are partially rural. The traffic flow determines the speed of the vehicle. The rural route in this test started in the Sighthill campus and ended in the Midlothian campus. Although a rural route, there were some urban areas with slower speed sections.
The tests were conducted using the car chasing technique; according to Chaari and Ballot [
41] and confirmed by Andre [
42], this method:
The drivers of the vehicles were staff of the Edinburgh College of different genders and areas for a close representation of the drivers in the region, and in all cases the drivers respected legal limitations on the road.
The only way of knowing the remaining power, and therefore the available distance an electric vehicle has is the display of the dashboard. Thus, the accuracy of this information is of vital importance for journey planning.
In order to compare the information that the displays showed with real values, data loggers were installed in the car with the objective of reading and storing the parameters from the vehicles control area network (CAN) where the sensors were located. CAN bus information was recorded every second, while the GPS position was logged every 5 s.
This research contemplated four different studies, which are detailed in the following section and summarised in
Table 2. The experimental trials were carried out in summer and winter climate situations to obtain greater accuracy in the results and to allow data study on both air conditioning and heater usage and the auxiliary energy consumption used for heating the seats or defrosting before driving, among other features, that the driver would use in a normal situation [
43].
(a) 80 kilometre route for 3 BEVs
This study compared the energy consumption of the previously mentioned three electric vehicles covering the same distance on the same route segment. For this purpose, the remaining distance shown in the dashboard was compared with the New European Drive Cycle (NEDC) values (these values are given by the car manufacturer to control the accuracy of the vehicle’s electronic control), and with the real value provided by the data loggers.
The route selected for these tests was 80 km long, it included both urban and rural zones, and the topography of the road included diverse driving styles to ensure real driving conditions. As the trials were conducted at various times of the day, they represented realistic traffic conditions [
44]. The figure below shows the route used in the first study (see
Figure 2).
The trials were conducted in both winter and summer, when the external temperature was between −2 and 2 °C and between 16 and 20 °C, respectively. The internal temperature in the car was set to 20 °C for the driver’s comfort during the driving tests. According to Alahmer et al. [
45], the temperature in the interior of the car affects the driver’s behaviour, thus, in order to reduce the user’s stress and fatigue and ensure comfort, the internal temperature was set to 20 °C.
(b) Urban, rural, mixed combined and intercity cycles
This test objective was to compare the dashboard values, NEDC information and real driving data for the same car in urban, rural, extra-urban and intercity routes, in order to analyse the effects of the driving mode and different weather conditions on the energy consumption.
The vehicle used for the analysis of different driving patterns was the Nissan Leaf model [
46,
47]. In this case, the only information given to the driver was that the vehicle needed to get from one location to another one, without a planned route. This way, it was possible to consider all driving conditions without a specific pattern. In all the tests, legal limitations and traffic conditions were followed.
The trials were conducted both in summer time, when the external temperature was between 16 and 20 °C, and in winter time, when the external temperature was between −2 and 2 °C, to analyse the effect of temperature on the vehicle’s behaviour and ensure a higher accuracy in the results. The interior temperature in the car was 20 °C throughout the entire test, using the heater in winter and cooling ventilation in the summer time.
Auxiliary equipment such as radio, seat heater or interior lighting was used when necessary depending on the journey, since this would be closer to real world conditions and it is senseless to conserve auxiliary energy [
43].
(c) VEDEC simulation software
For the proper development of electric vehicles, proper simulation of the driving cycle is becoming more important. Muneer et al. [
14], based on the study of Rubin and Davidson [
48], developed a simulation software called Vehicle Dynamics and Energy Consumption (VEDEC). This software is written in VBA from Microsoft Excel Software and uses dynamic equations for the calculations. It can estimate the energy and power needs for any vehicle when driving, and it also calculates the available energy that a car can gain from regenerative braking, compared to the same vehicle without that system. The software evaluates the differences in energy consumption in different driving modes, such as acceleration, cruise and gradient-climbing, logging topography maps to the on-board altimeter. Note that VEDEC software was developed by the present team and was one of the constituent elements of Milligan’s doctoral research program [
49]. The software has been extensively validated using the measured energy consumption of test vehicles, which included a Renault Kangoo ZE and a Nissan Leaf.
The lack of confidence in the theoretical autonomy of EVs has led to the development of various software and/or models to estimate the available mileage range of these vehicles, such as the analytical model developed by Wu et al. [
50]. In their study, they first presented a system which can collect in-use EV data and vehicle driving data. Approximately 5 months of EV data were collected, and these data were used to analyse both EV performance and driver behaviour. Fiori et al. [
51] developed the Virginia Tech Comprehensive Power-based EV Energy consumption Model (VT-CPEM) to estimate the driving parameters of EVs, and Hayes et al. [
52] presented a simplified EV model to quantify the impact of battery degradation with time and vehicle auxiliary loads for heating, ventilation, and air conditioning (HVAC) on the total vehicle energy consumption.
The third part of this study compared the real driving parameters obtained from the data loggers with the estimations of this software tool. For these estimations, the program used current experimental inputs to determine real parameters for a specific location. The simulations in this research were conducted with a 95% efficiency for the motor and 60% for the regeneration.
For the driving test, a Nissan Leaf model was used; thus, the tools to measure and read the data were logged in the car. The recorded parameters were the acceleration and deceleration rates, altitude to estimate the inclination difference, speed, distance and duration of the trip. With these parameters, the driving cycles were determined for comparison with the estimated values from the software.
The test route this time included urban, extra-urban and rural areas, with the aim of identifying factors determined by acceleration and speed that were unique for a specific route type. For this purpose, the car was charged to 100% energy level and driven to the destination, recording the energy consumption. Once arrived at the destination, the car was recharged. Distance, journey duration and charge duration were also recorded.
Figure 3 shows the mobility activity (%) of the test vehicle on each type of road, showing the percentages of time the vehicle was accelerating, decelerating, at a constant speed (cruise) or stationary. The results were different depending on the road type. In the extra-urban route for example, due to the dual-carriageway nature of the road, higher and more constant speeds were reached, and therefore the cruise section was larger. The amount of time spent in each mobility activity directly affected the energy consumption.
(d) Long-range driving test
In the previous tests, all the journeys were within the driveable range of an EV. However, the limited autonomy and poor charging infrastructure are the main drawbacks of the electric vehicles. Therefore, the aim of the last test of this study was to analyse the performance, energy consumption and CO2 emissions of these vehicles over long distances. These data will help in the improvement of the batteries and in the development of the rapid charger infrastructure.
The Nissan Leaf Acenta electric vehicle was selected to record the long-range test using the data recording equipment.
The journey was conducted over several days through the A701-M74-M6-M5 main route from Edinburgh to Bristol, which includes a rapid chargers network known as the “Ecotricity electric highway” [
53]. The trip was divided into different sectors, so the effect and dependence of the elevation and road conditions could also be studied, and the energy consumption on different terrains could be compared with internal combustion engine (ICE) vehicles.
Figure 4 shows the distance of the test.