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Article

Design and Hardware-in-the-Loop Implementation of Fuzzy-Based Proportional-Integral Control for the Traction Line-Side Converter of a High-Speed Train

School of Electrical Engineering, Southwest Jiaotong University, Chengdu 610031, China
*
Author to whom correspondence should be addressed.
Energies 2019, 12(21), 4094; https://doi.org/10.3390/en12214094
Submission received: 24 September 2019 / Revised: 19 October 2019 / Accepted: 24 October 2019 / Published: 26 October 2019

Abstract

:
Power quality is one of many issues affecting the traction power supply system. Prominent among the causes of poor power quality is voltage low-frequency oscillation (VLFO). In this paper, a fuzzy-based PI (FPI) controller to optimize the performance of the traction line-side converter (TLSC) and suppress the effect of VLFO is proposed. Firstly, the mathematical model of China’s railway high-speed five single-phase TLSC is developed, and then the FPI control unit is designed based on specific requirements. The fuzzy antecedent and consequence rules were generated based on the expert and previous knowledge of TLSC operation. An offline simulation of the proposed control scheme under different loads and parameters is conducted to verify the designed. To validate the model, the traction power supply system (TPS) is built on the field-programmable gate array (FPGA) real-time digital simulator (FPGA-RTDS), while the FPI control algorithm is load on modeling tech rapid control prototyping (RCP) real-time digital controller (RTDC). Hardware-in-the-loop (HIL), and offline simulation studies between current decoupling (PI) control, sliding mode control (SMC), and the proposed control method confirms in addition to excellent dynamic performance; the proposed method can successfully suppress the effect of VLFO.

Graphical Abstract

1. Introduction

Poor control system techniques of train traction line-side converter (TLSC) is primarily believed to be one of the factors creating voltage low-frequency oscillation (VLFO) in high-speed railway, and this phenomenon is increasingly becoming a source of concern in electrified railway operation. The VLFO in the vehicle-grid coupling system (VGCS) can be treated as a continuous stability problem of a large-scale multi-converter system in a specific condition [1]. Scholars are working hard in proposing new control algorithms or changing the current ones hoping at eliminating the power quality issues of the DC-link voltage, and the grid current among them are intelligent controllers. As reported in [2,3], during the last two and half decades, many smart controllers were coupled with optimization algorithms such as genetic algorithm (GA), and neural network (NN) in turning of state observers and control of power electronics.
Control design engineers use fuzzy logic as a powerful tool for simplifying control methodology. It gives them the ability to apply natural human language in describing problems and their solutions. With detailed knowledge of the linguistic variable, a designer can develop a fuzzy control unit without a mathematical model of the system, and this significantly reduces the computation time [4]. It has an excellent dynamic response, and it can easily overcome the shortcomings of traditional linear control. Another advantage of fuzzy logic control (FLC) is that different types of converters can easily share the same inference rules with little or no modifications [5]. Generally, smart control techniques are suitable for delay/time-varying and nonlinear systems because of their strong robustness, excellent adaptive, and dynamic characteristics, however, limited control precision, high complexity, and lack of complete design tools are some of the issues hindering the development of smart controllers. For such reasons, their use in the field of converter control is still at the infant stage [6]. Despite the enormous challenges associated with intelligent control, some scholars have proposed fuzzy logic solutions for converter operation [7,8,9,10,11,12,13,14].
Electric multiple units or EMUs consist of self-propelled carriages that use electricity as the motive power. Electric traction motors are coupled within one or a number of the wagons of EMUs. An EMU requires no separate locomotive, as it uses traction motors as the primary source of driving power. About 11 years ago, VLFO appeared in China’s high-speed railway depot. This phenomenon usually occurs when more than one electric multiple units access the traction power supply system (TPS) at the same time, which is characterized by different amounts of VLFO such as traction network line current, and voltage, and at a particular time, there is a sizeable abnormal fluctuation in the contact network pressure, and the network pressure-flow has a phase difference. The voltage (or current) waveform instantaneous value envelope exhibits low-frequency periodic changes [15,16]. VLFO may cause a severe accident if not detected and addressed in time. It may also trigger the circuit breakers without warning and cause blockage in the TPS, which obstructs the EMUs operation; hence, it’s of considerable significance to study the mechanism of VLFO and its suppression methods. This study aims at proposing FPI control to optimize the operation of TLSC and suppress the effect of VLFO [17].
The current mechanism research has not been deepened and is generally believed that the parameters of the EMUs are not matched, but the reasons cannot be clearly explained. At present, there is no mature theory about the mechanism of VLFO. Device mismatch between TPS, and converter control system components are believed to be the primary cause of VLFO by some researchers. Some of them proved that the control strategy of TLSC is the crucial factor in creating VLFO and disturbing the stability of the TPS. Inspired by these studies, it’s clear that selecting a good control algorithm can help in reducing the effect of VLFO [17,18]. EMUs usually use current decoupling proportional-integral (PI) control, which can realize the separate control of reactive and active components of the grid side current, and the control objects are all DC quantities [19]. Therefore, the grid side current can be controlled without a static difference. If the set value of the reactive current is adjusted according to the voltage fluctuation of the traction network, the effective control of the LSC can be realized. However, the current decoupling control introduces the delay component of the current, which brings the delay and fluctuation to the dynamic process. Its parameters are also not easy to set and are sensitive to disturbance. PI controller uses Kp to decrease the rise time and Ki to eliminate the steady-state errors but Kp and Ki are deduced by trial and error methods; for this reason, a new design is needed. Another reason is that TLSC is a typical nonlinear multi-variable robust coupling system, and it is sensitive to external disturbances and changes in the system’s parameters. The traditional linear control techniques such as PI cannot achieve the ideal control effect. Therefore, it’s necessary to introduce a nonlinear intelligent control method into TLSC operation. FLC is the simplest, and more robust among all smart controllers for inverter control application.
As for the existing literature, some studies have proposed auto-disturbance rejection control (ADRC) to enhance the load characteristics of TLSC [16]. A harmonic transfer function was used by Molested et al. to dissect the stability of the TLSC control system and they reached the conclusion that the VLFO stability of VGCS is linked to the control strategy of TLSC [20]. Wang et al. plotted the tendency chart of the system dominant poles to check the influence of TLSC control parameter stability on VLFO [21]. The voltage closed-loop transfer function is driven to test the importance of convert control strategies on VGCS stability and proved beyond a reasonable doubt that the choice of the TLSC control algorithm has a direct impact on the system stability [22]. A repetitive controller was plugged into the proportional resonant-based (PR) fundamental-frequency (FF) current controller by Yongheng et al. to minimize the converter dead-time harmonics and maintain the control of the FF line current in terms of dynamics [23]. A modified harmonic mitigation method was proposed by Sharifzadeh et al. to cancel all triple harmonics orders in a five-level voltage source inverter, which may easily be extended to any voltage source converter. However, there are still some deficiencies in [20,21,22,23,24]. A new converter control strategy was proposed by Liu et al. to suppress upper harmonics, and though the method has some drawbacks, they succeeded in reducing the distortion rate [25]. Silva suggested a sliding-mode boost-type unity power factor with fewer harmonics contents, and the controller provides bidirectional power flow while controlling both the output voltage and line current [26]. Some researchers have suggested an SMC control solution to improve the performance of the converter [27,28].
To further validate the VLFO suppression effect of the proposed method, the controller was implemented in the hardware-in-the-loop (HIL) simulation platform. The HIL simulation platform of the TPS is built, as shown in Figure 1. It consists of a NI PXle-1071 FPGA-based real-time digital simulator (FPGA-RTDS), NI PXle-1082 real-time digital controller (RTDC) with modeling tech rapid control prototyping (RCP) module, oscilloscope, external host computer, hardware input/output ports, and power supply unit. The NI PXle-1071 is a rugged, rack-mountable, and a 4-slot PXI express backplane with structural designed optimized for maximum usability and flexibility in a wide range of applications, whereas NI PXle-1082 chassis combined a high-performance 8-slot PXI express backplane with high-output power supply, it also ensures a high level of maintainability, resulting in a meager mean time to repair (MTTR). The NI PXle-1082 chassis fully complies with the OXI-5 PXI express hardware specification, offering advanced timing and synchronization features.
FPGA-RTDS and the control algorithm is designed in MATLAB Simulink and downloaded into NI PXle-1082 RTDC using modeling tech StarSim software. StarSim is a LabVIEW-based electromagnetic transient simulation software, mainly for verifying control algorithms and system models. The StarSim express load and convert the StarSim model file into an executable simulation code. The StarSim simulator can download the system model to FPGA without any FPGA programming. The NI PXle-1082 houses the modeling teach RCP controller. The TPS circuit model runs on the FPGA-based real-time simulator, while the control algorithm model runs on the modeling tech RCP controller, thereby forming a closed-loop. The line current, DC-link voltage, and line voltage signals are observed on the oscilloscope and monitor.
The remaining parts of this paper are divided as follows: Section 2 gives China’s railway high-speed 5 (CRH5) EMU TLSC circuit model. The FPI controller for single-phase TLSC is designed in Section 3. Section 4 presents the simulation result and verification, and it shows that FPI control can successfully optimize the performance of the TLSC. Section 5 investigated the VLFO suppression effect of the proposed controller. Section 6 validates the simulation results by implementing the design in the HIL simulation platform. Section 7 concludes this paper.

2. Mathematical Model of Single-Phase LSC

Figure 2 shows the main circuit topology of the TPS. Each CRH5 EMU consists of five traction power units. Each traction power unit consists of a dual single-phase TLSC with the same topology, circuit parameters, and control strategy. Considering the VLFO, the EMUs are in the power-up phase of the lift, the inverter and the electric locomotives are in an ideal state, and the impact is negligible. Therefore, it is equivalent to the load resistance. Finally, the equivalent circuit is obtained, as shown in Figure 2, where Lo and Ro are the leakage inductance and resistance. Combination of four insulated gate bipolar transistors (IGBTs) with the following symbols ( S 1 , S 2 , S 3 , and S 4 ) were adopted in building the converter circuit. Cd provides the DC-link capacitance, which plays the role of exchanging reactive power with the leakage inductance of the transformer and replace the car with a purely resistive load Rload.
The Kirchhoff voltage law is used to calculate the voltages and is applied on the loop marked by the dashed line, and the Kirchhoff current law is applied on the node C. The model of single-phase TLSC can be deduced as follows:
L o d i N d t + R o i N + u a b = u N C d d u d c d t = i d c i d
where uN is the line voltage, iN is the line current, and uab is the input voltage. Besides, idc and id represent the current on the DC and load sides. For single-phase systems, it is generally considered un = uα and iN = . However, the current and voltage of the alternating current (AC) measurement and the grid side of the rectifier in the two-phase stationary coordinate system are time-varying AC quantities, which is not convenient for control design. Therefore, the two-phase system in the two-phase fixed coordinate system is generally changed into a two-phase system in a two-phase synchronous rotating coordinate system, so that the control amount is changed to a direct current amount.
Let ω be the fundamental voltage frequency of the traction network side, and Ф be the power factor angle. The primary component of the grid side current and voltage are:
u N = u N d sin ω t + u N q cos ω t i N = i N d sin ω t + i N q cos ω t
The input voltage uab of the rectifier is:
u a b = u a b d sin ω t + u a b q cos ω t
where uNd and uNq are the dq component values of the equivalent voltage and iNd and iNq are the d-axis and q-axis components of the equivalent current on the traction net side, uabd and uabq are the d-axis and q-axis components of the rectifier input voltage, respectively.
The mathematical model of the AC measurement circuit of TLSC in the dq reference frame is:
L o d i N d d t = u N d R o i N d + ω L o i N q u a b d L o d i N q d t = u N q R N i N q + ω L o i N q u a b q
If we neglect the switching loss of the circuit, the mathematical model of the DC side of single-phase TLSC in the dq reference frame is:
d u d c 2 d t = 2 u d c 2 R d C d + u a b d i N d + u a b q i N q C d
Let us assume the bridge arms of the IGBT are perfect devices. Hence the bridge switching functions are:
S α = { 1 ,   S 1   i s   o p e n 0 ,   S 3   i s   o p e n S β = { 1 ,   S 2   i s   o p e n 0 ,   S 4   i s   o p e n
11, 10, 01, and 00, are the different logic combination of Sα, Sβ, therefore, uab can be stated as:
u a b = ( S α S β ) u d c
The decoupled parameters id, iq and ed, eq are deduced from the Park transformation matrix by transforming iN to iα, and eN to eα. iβ and eβ are built by synchronizing the amplitude and frequency of iN and en with a 90° phase lag. Therefore:
[ e d e q ] = [ cos ω t sin ω t sin ω t cos ω t ] [ e α e β ]
[ i d i q ] = [ cos ω t sin ω t sin ω t cos ω t ] [ i α i β ]
where ω is the input voltage frequency, hence (1) can be expressed as:
{ L o d i d d t = R o i d + ω L o i q + e d S d u d c L o d i q d t = R o i q ω L o i d + e q S q u d c C d d i q d t = 1 2 ( S d i d + S q i q ) i N
where Sd and Sq are the converter PWM combinational logic functions that are deduced from Sα and Sβ after the decoupling of active and reactive power, and (10) is the TLSC mathematical model.

3. Fuzzy PI Control of a Single-Phase TLSC

The current decoupling control method is used mostly in the converter control of the traction network of the CRH5 type EMU. It mainly consists of a voltage outer loop controller and a current inner loop controller. The PI controller of the voltage control loop ensures that the actual DC voltage tracks its reference, and its output is the reference value of the d-axis current, as shown in Figure 3. The two PI controllers of the current control loop ensure that the q-axis and d-axis currents respectively track their corresponding reference values. Its output is the input signal of the modulation module.
The proposed method is the modification of traditional current decoupling control, as shown in Figure 3. The input in the fuzzy PI control is the error e and error change rate Δe. The two clear values are first blurred, and then the correction ΔKp and ΔKi are inferred by the fuzzy control rule. Finally, defuzzification (clarity) is performed to obtain the value of ΔKp and ΔKi.
PI controller generates an output signal consisting of two terms: one proportional to the integral of the error signal and the other proportional to the error signal [29]:
u ( t ) [ e ( t ) + e ( t ) d t ]
where u(t) and e(t) are the control action and error signal in the time domain, respectively.
Therefore:
u ( t ) = K p e ( t ) + K p T i e ( t ) d t
where Ti is integral time constant, and Kp is the proportional gain.
Taking the Laplace transform of Equation (13) with zero initial condition we get:
U ( s ) = K p E ( s ) + K p T i E ( s ) s
Therefore, the transfer function of PI-controller can be drive as follows:
U ( s ) E ( s ) = K p ( 1 + 1 T i s )
Hence:
U ( s ) E ( s ) = ( K p + K i s )
where Ki = /Ti, Kp, Ki and Ti are the proportional gain, integral gain, and integral time, respectively.
Let ΔKp and ΔKi be the improved values of proportional and integral gain so that the parameter values of the PI control are:
{ K p = K p o + Δ K p K i = K i o + Δ K i
where Kpo and Kio are the reference values of Kp and Ki, respectively. Equation (16) represents the optimization action of the FPI controller.
The classical design scheme for any FLC consists of the following steps: First, we define the inputs of the plant and control variables, determined the control action to be considered under each system state. Step two is to design the fuzzy inference rule base, established which available fuzzy inference rule be considered under each condition. Step three is to supply the algorithm and developed the computational unit. The final step is to find rules based on which fuzzy inference can be converted into crisp value [2].

3.1. Fuzzification

Fuzzification is the process of checking the degree of crisp physical value in the appropriate fuzzy set. Membership functions (MFs) degree of each member is obtained and then feed into the inference system for further processing. The general membership function equation is as follows [14]:
µ ( x ) = { 1 , x = A 0 , x A
where µ and x are the membership function and the degree of the association in the set of numbers A, respectively. Though any convex shape can be selected for MF, Gaussian, triangular, and trapezoidal functions are turn out to be more suitable with fuzzy logic theoretic and designers than higher-order based functions such as quadratic, or cubic [3]. In this paper, the triangular shape is selected, and the levels chosen for the chosen membership function were, Positive big (PB), Negative big (NB), Positive medium (PM), Negative medium (NM), Positive small (PS), Negative small (NS), and Zero (ZO), as shown in Figure 4 [12].

3.2. Fuzzy Inference System (FIS)

The inference engine is the heart of any fuzzy controller, and the inference system generates output based on antecedent-consequence logic. The mapping of the input to the output is the primary function of the inference engine. There are many types of inference systems, and the most popular among them are Sugeno and Mamdani types. The general mathematical expression of Mamdani rule is:
R i :   IF A i 1 ( x 1 ) , A i 2 ( x 2 ) , , A i m ( x m ) ,   THEN   Y   is   B i
where R is the inference rule, x1,x2, …, xm stand for input variables, Aij(xj)(j = 1, 2, 3 …, m) is a fuzzy set on xj, Y is an output variable, Bi is a fuzzy set on Y [3].
Knowledgebase creation is also essential, i.e., inference logic classed in terms of conditions, actions, and statements. Beginning from a verified state (i. e., the situation is “TRUE”), a set of antecedent-consequence rules defined for all the errors are set, which automatically leads to variable output reactions depending on the situation. The knowledge base was sourced and built through experimentation and testing of the LSC and its dynamics [5].
The fuzzy rules were sourced and grouped from human experience and fundamental knowledge about the TLSC operation. About 49 fuzzy inference rules are grouped for both proportional and integral gains. After some tuning, modification, and adjustment cycles, the following rules were deduced and arranged, as shown in Table 1 and Table 2. Figure 5 shows the 3-D visualization of inference rules, x-axis indicates the possible values of e , the y-axis shows possible values of Δe, and the z-axis shows next state evaluated by the fuzzy PI controller.

3.3. Defuzzification

The process of extracting the crisp values from an antecedent-consequence set is called defuzzification. The gravity method is used as the defuzzification process in this paper. The fuzzy reasoning used in this paper uses the Mamdani reasoning method. It uses the minima to deal with the intersection of fuzzy rule premises. The fuzzy quantity needs to be converted into a precise amount to control the system. The process of converting the fuzzy quantity into an accurate quantity is also called defuzzification or clarity. To obtain an accurate control signal, it is required that the clarity method can well output the calculation result of the membership function. The clarity method adopted in this paper is the “Gravity Method,” or “Average Weighted Method.” The mathematical expression can be described as [14]:
x o = i = 1 n x i u ( i ) i = 1 n u ( i )
The method is for each element xi(I = 1, 2, 3, …, n) in the universe, and it is used as the weighting coefficient of the membership degree ui of the decision output fuzzy set x ( i ) u ( i ) . The average x0 of the sum of the product and i = 1 n x ( i ) u ( i ) for membership is calculated. xo is the result obtained by applying the weighted average method to the fuzzy set. Finally, the output quantization factor is multiplied by xo to accommodate the control requirements so that the actual value of the control amount is available.

4. Simulation and Verification

An offline simulation of the model is implemented in MATLAB/ SIMULINK to verify the effectiveness of the proposed FPI control algorithm. Current decoupling (PI) controller [29], and another excellent nonlinear controller, SMC [26] were also simulated and compared with the proposed FPI control algorithm.

4.1. Simulation of Single-Phase LSC

Figure 6 shows the simulation set-up of four-quadrant TLSC. An offline simulation was carried out and compared. A bipolar carrier PWM algorithm was adopted, and the switching frequency is 350 Hz. The converter parameters are listed in Table A1 as shown in the Appendix A.
Figure 7 shows the simulation waveforms of DC-link voltage based on the proposed FPI and the other two controllers. The performance indexes of the DC-link voltages are listed in Table 3. The waveforms of line current and total harmonic distortion (THD) based on the three controllers are as shown in Figure 8. The grid side current and voltage waveforms are as shown in Figure 9.
Ignoring the recharge stage of the rectifier and the diode rectification phase, the DC side voltage gradually increases from 0 V to 3600 V. When the PI control is put into use, the DC side voltage experiences a relatively long adjustment time to track the reference voltage and has a significant overshoot. When the sliding mode control and FPI control are put into use, the DC voltage quickly followed the reference voltage. Table 3 shows the performance indexes of DC voltages.
Through Fast Fourier Transform (FFT) analysis, the current THD was found to be 7.89%, 6.11%, and 4.61% for PI, SMC, and FPI controllers, respectively, as shown in Figure 8.
The PI controller input current decreases at 0.2 s, and increases again at about 0.2 6 s, before finally settling at 0.38 s, as shown in Figure 9a. The input current and voltage of the three control methods simulated are almost constantly in phase as shown in Figure 9. It was observed that the initial grid current distortion of the FPI controller is negligibly small than the other two methods. Therefore, using the FPI controller in EMUs operation can significantly reduce the input current impact, thereby reducing the damage to equipment. The adjustment time of the FPI controller is also the shortest among the three control methods. The grid current of the two nonlinear controllers is almost invariably in a stable state as shown in Figure 9b,c. From the above results and analysis we can conclude that the response speed of the system was fantastically improved by the proposed FPI control method, the static and dynamic characteristics of the TLSC was also improved, and the overshoot is significantly reduced to the barest minimum. Hence the proposed FPI controller has better characteristics than SMC and PI controllers.
Figure 10 shows id, and iq simulation waveforms for all three controllers. The d-axis current is stable at 250 A, whereas the q-axis current is stable at 0 A with varying degrees of fluctuation. As can be seen from the figures, PI control has significant variations in the vicinity of the current stability value as compared to FPI control. For SMC, both the q-axis current and the d-axis current quickly stabilized within 0.1s. However, the current widely fluctuates, as shown in Figure 10b. With the proposed FPI control, the current reaches a stable value faster, which implies that the current decoupling effect of FPI is better than the other two controllers.

4.2. Sudden-Load-Change Test

At this juncture, it’s essential to check the load performance evaluation of the proposed controller. Therefore, a step-changing test is performed. The TLSC equivalent resistant load was initially set at 25 Ω and abruptly changed to 10 Ω at 1.6 s. When the load was kept constant at 25 Ω, both control methods were stable, but when the load suddenly changes at 1.6 s, it was observed that the three control methods experience a voltage drop. The FPI control returns to the reference voltage of 3600 V after 1.8 s, but PI control cannot return to stability after the spike, although the voltage drop of the SMC is small, it can also not be restored to the reference value after the spike, as shown in Figure 11.
Figure 12 shows the waveforms of uN and iN of the EMUs single-phase rectifier for the three control methods. As can be seen from the figures, before the load was suddenly changed at 1.6s, the current amplitude is small, about 320 A. After the load abruptly changed, the current amplitude becomes large, about 523 A, which satisfies the power conservation.
Figure 13 shows the q-axis current and d-axis current based on PI control, SMC, and FPI control when the load suddenly changes. It can be observed that at the moment when the load changes, the amplitude of the q-axis current under PI control and SMC decrease and then stabilize at −100 A.
The waveform of d-axis current under PI control rises, and after that stabilizes at 500 A. The q-axis current of FPI control remains stable at 0 A, whereas the q-axis current of PI control and SMC cannot return to 0 A after undergoing load change. Therefore, the power factor cannot reach 1. The FPI controlled d-axis current waveform rises and reached a stable value at a faster speed. In summary, the FPI control can ensure excellent dynamic and static performance. When the load change suddenly, the regular operation of the system can still be guaranteed, and the reference value can be well tracked.

4.3. Variable Grid Inductance Test

We choose grid inductance as a parameter and check its impact on the stability of the VGCS. When the grid inductance Lo varies from 6 × 10−3 to 1 × 10−3 H, the two nonlinear controllers maintained relative stability, as shown in Figure 14b,c, their dynamic performance is unaffected by the change in Lo. On the other hand, the PI controller cannot maintain stability with the increase of Lo as shown in Figure 14a.
Figure 15 shows the effect more clearly when Lo = 1 × 10−3 H. It can be seen that both FPI and SMC can track the reference value of 3600 V. The PI controller, on the other hand, cannot follow the reference value of the DC-link voltage when Lo = 1 × 10−3 H. The DC voltage fluctuation of the proposed controller is also the shortest among the three controllers, which shows the superiority of the proposed FPI controller to the system external disturbance.

4.4. Simulation of Multiple EMUs

To further check the superiority of the proposed controller, the simulation of multiple EMUs connected in the TPS is carried out. CRH5 EMUs were connected in parallel with multiple vehicles and cascaded with the traction network for simulation. To simplify the model, this section uses the Thevenin equivalent voltage source and equivalent impedance values to model the equivalent traction network, as shown in Figure 16. The breaker is a time breaker, and the step module provides an on/off time for the circuit breaker to simulate the situation in which the locomotive is connected to the TPS. To observed and analyzed the critical impact of the VLFO, all the eight vehicles accessed the TPS at 0s. The performance of the three controllers under test was checked by observing the stability of the VGCS [30,31]. The results obtained are as shown in Figure 17, Figure 18 and Figure 19.
From Figure 16, it can be observed that when eight vehicles are connected, the current and voltage on the TPS side and the vehicle side both exhibit oscillations, and the steady-state cannot be restored. At this point, the influencing factors from the instability of the vehicle traction power unit exceed the critical value of the system. From Figure 18 and Figure 19, it can be observed that there are no oscillations on both the current and voltage waveforms, and the AC voltage peak on the traction net side is almost invariably stable at 38.89 kV, which indicates that the FPI control algorithm can successfully suppress unstable VLFO.

5. LFO Suppression Test (Worst-Case Scenario)

To further check the suppression effect of the proposed control method on VLFO, a worst-case scenario test was conducted. VLFO usually occurs when the grid inductance Lo is very high, to accord with the practical situation, a VLFO was induced by increasing Lo to the highest maximum value, and the three control methods were put on a test to suppress it. The current and voltage waveforms of the three controllers are as shown in Figure 20.
From Figure 20a, it can be observed that when the value of the grid inductance is very high, both the voltage and current waveforms exhibit oscillations, and the system cannot maintain stability. A similar test was conducted on the proposed FPI controller and SMC under the same condition, and the two nonlinear controllers effectively suppressed it, as shown in Figure 20a,b. Although the DC voltage of the SMC stabilizes faster than that of FPI, the line current and the DC voltage fluctuations of the proposed controller are the shortest, which validates the superiority of the proposed FPI control on VLFO suppression.

6. HIL Simulation Platform of Traction LSC

To further validate the suppression effect of the proposed FPI Control on the VLFO, the HIL simulation platform was established. It consists of an FPGA-RTDS, Modelling Tech RCP-RTDC module, Oscilloscope, External host computer, Hardware input/output ports, and power supply unit, as shown in Figure 21. The same scenario as in the simulation studies was repeated in the HIL test. The voltage and current waveforms of EMUs LSC were observed. Figure 22, Figure 23 and Figure 24 depicts the dynamic response of the PI, SMC, and FPI controllers under the same step changes as in the simulation studies, respectively.
Comparing Figure 22, Figure 23 and Figure 24, one can conclude that when LSC of EMUs is controlled under the proposed FPI control, better quality current with lower fluctuation and THD are generated, and the VLFO was also effectively suppressed. Figure 22 shows that unstable LFO occurred when PI control was put on test on the HIL platform, and when the value of the DC-link voltage is very high, the system collapsed completely. At this point, the DC-link voltage dropped to 0 V. Figure 23 and Figure 24, demonstrated the VLFO suppression effect of the two nonlinear controllers; although the voltage amplitude of SMC is slightly higher than that of FPI, it also maintained stability. Among all three controllers, only FPI tracked the voltage and current waveforms in a near-absolute manner. These improvements were achieved under the condition that the proposed FPI controller is good enough to track a small deviation of the measured parameters from the set-point and automatically takes drastic action. These results validated the suppression effect of FPI control on the VLFO phenomenon and confirmed the superiority of the proposed FPI control scheme.
Finally, to clearly show the contribution of this paper, a comparison between the proposed methods with recent works in the field of FPI is made as shown in Table 4 below.

7. Conclusions

To improve the control performance of the EMUs single-phase TLSC and to suppress the VLFO in the high-speed railway VGCS, the FPI control scheme is proposed. After theoretical analysis, MATLAB, and HIL simulation verifications, the performance of FPI control is compared with PI and SMC. Several conclusions can be drawn:
(1)
MATLAB simulation results show that FPI control has better static and dynamic characteristics, such as shorter settling time, less line current THD, and smaller overshoot. When the load changes suddenly, the anti-interference quality of the proposed controller is stronger, and the coupling degree of dq is also better.
(2)
A parameter sensitivity test of grid inductance shows that both the proposed FPI and SMC control can track the reference value of the DC-link voltage when the grid inductance varied. While PI, on the other hand, cannot track the reference value of the DC-link voltage under the same condition, this shows the superiority of the proposed FPI controller to the system’s external disturbance.
(3)
When evaluating multiple EMUs in the reduced-order model of the TPS, the results show that FPI control can guarantee the stability of TLSC and eliminate the low-frequency oscillation more effectively than PI control.
(4)
VLFO suppression test conducted under the worst-case scenario confirms the elimination effect of the proposed FPI control scheme on VLFO.
(5)
HIL simulation results validate the effectiveness of the proposed FPI control and its superiority in practical applications compared with PI control.
The proposed FPI method can be used for the control of the EMUs TLSC, and the suppression effect on the VLFO is good. Also, fuzzy PI control does not require an accurate mathematical model of the system, which provides greater possibilities for its application. Some advanced work on fuzzy PI control can be studied in the future.

Author Contributions

Conceptualization, Q.Y., I.A.T., and Z.L.; methodology, Q.Y., I.A.T.; simulation, Q.Y., I.A.T. and H.C.; validation, Q.Y., I.A.T. and S.W.; formal analysis, Q.Y., I.A.T. and Y.Z.; investigation, Z.L.; supervision, Z.L. All authors wrote the paper. All authors have read and approved the final manuscript.

Funding

This study is partly supported by the National Nature Science Foundation of China (No. U1734202, U1434203).

Acknowledgments

The authors wish to thank the staff, students, and the entire management team of the National Rail Transit Electrification and Automation Engineering Research Center (NEEC), Southwest Jiaotong University. Xipu Campus-10602, Chengdu City-611756, Sichuan Province, People Republic of China, for their immense contribution toward the completion of this research.

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A

The parameters of the traction LSC of CRH5 EMUs and control parameters are listed in Table A1 below.
Table A1. Parameters of the traction LSC of CRH5 EMUs.
Table A1. Parameters of the traction LSC of CRH5 EMUs.
System ParameterValueControl ParameterValue
us27.5 kVKiv2
LN0.0054 HKpv1
RN0.145 ΩKii1.5
Lo0.006 HKpi8
Cd0.009 Fb0.0098
ud3600 VK1 and K2700
Rload25 Ωe1 and e219

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Figure 1. Block diagram of the HIL simulation platform.
Figure 1. Block diagram of the HIL simulation platform.
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Figure 2. Equivalent circuit of LSC.
Figure 2. Equivalent circuit of LSC.
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Figure 3. Schematic diagram of the proposed fuzzy PI control method.
Figure 3. Schematic diagram of the proposed fuzzy PI control method.
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Figure 4. Inputs/outputs membership function plot.
Figure 4. Inputs/outputs membership function plot.
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Figure 5. 3D visualization of the fuzzy inference system: (a) Kp (b) Ki.
Figure 5. 3D visualization of the fuzzy inference system: (a) Kp (b) Ki.
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Figure 6. Simulation model of traction LSC.
Figure 6. Simulation model of traction LSC.
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Figure 7. DC-link voltage waveforms.
Figure 7. DC-link voltage waveforms.
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Figure 8. Line current waveforms and THD (a) PI (b) SMC (c) FPI.
Figure 8. Line current waveforms and THD (a) PI (b) SMC (c) FPI.
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Figure 9. Grid side voltage and current waveforms (a) PI (b) SMC (c) FPI.
Figure 9. Grid side voltage and current waveforms (a) PI (b) SMC (c) FPI.
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Figure 10. i d and i q simulation waveforms (a) PI (b) SMC (c) FPI.
Figure 10. i d and i q simulation waveforms (a) PI (b) SMC (c) FPI.
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Figure 11. DC-link voltage when the load changes suddenly (a) PI (b) SMC (c) FPI.
Figure 11. DC-link voltage when the load changes suddenly (a) PI (b) SMC (c) FPI.
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Figure 12. Waveforms of uN and iN when the load change suddenly: (a) PI (b) SMC (c) FPI.
Figure 12. Waveforms of uN and iN when the load change suddenly: (a) PI (b) SMC (c) FPI.
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Figure 13. Waveforms of id and iq when the load change suddenly: (a) PI (b) SMC (c) FPI.
Figure 13. Waveforms of id and iq when the load change suddenly: (a) PI (b) SMC (c) FPI.
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Figure 14. Waveforms of ud when Lo = 6,4,2 and 1 × 10−3 H: (a) PI (b) SMC (c) FPI.
Figure 14. Waveforms of ud when Lo = 6,4,2 and 1 × 10−3 H: (a) PI (b) SMC (c) FPI.
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Figure 15. Waveforms of ud when Lo = 1 × 10−3 H.
Figure 15. Waveforms of ud when Lo = 1 × 10−3 H.
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Figure 16. Vehicle-grid coupling system.
Figure 16. Vehicle-grid coupling system.
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Figure 17. PI voltage and current waveforms of multiple EMUs: (a) Vehicle side (b) Grid side.
Figure 17. PI voltage and current waveforms of multiple EMUs: (a) Vehicle side (b) Grid side.
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Figure 18. SMC voltage and current waveforms of multiple EMUs: (a) Vehicle side (b) Grid side.
Figure 18. SMC voltage and current waveforms of multiple EMUs: (a) Vehicle side (b) Grid side.
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Figure 19. FPI voltage and current waveforms of multiple EMUs: (a) Vehicle side (b) Grid side.
Figure 19. FPI voltage and current waveforms of multiple EMUs: (a) Vehicle side (b) Grid side.
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Figure 20. Voltage and current waveforms when Lo = LoMax: (a) PI (b) SMC (c) FPI.
Figure 20. Voltage and current waveforms when Lo = LoMax: (a) PI (b) SMC (c) FPI.
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Figure 21. HIL simulation platform.
Figure 21. HIL simulation platform.
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Figure 22. HIL voltage and current waveforms of PI control.
Figure 22. HIL voltage and current waveforms of PI control.
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Figure 23. HIL voltage and current waveforms of SMC control.
Figure 23. HIL voltage and current waveforms of SMC control.
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Figure 24. HIL voltage and current waveforms of FPI control.
Figure 24. HIL voltage and current waveforms of FPI control.
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Table 1. The fuzzy control rule of ΔKp.
Table 1. The fuzzy control rule of ΔKp.
NBNMNSZOPSPMPB
NBPBPBPBPBPSZONS
NMPBPBPBPMZONSNM
NSPBPMPMPSNSNMNB
ZOPSZOZOZOZOZONS
PSNBNMNSPSPMPMPB
PMNMNSZOPMPBPBPB
PBNSZOPSPBPBPBPB
Table 2. The fuzzy control rule of ΔKi.
Table 2. The fuzzy control rule of ΔKi.
NBNMNSZOPSPMPB
NBPBPBPBPBNSNMNB
NMPBPBPMPMPMNBNB
NSPBPMPMPSNBNBNB
ZOZOZOZOZOZOZONM
PSNBNBNBPSPSPMPB
PMNBNBPMPMPBPBPB
PBNBNMNSPBPBPBPB
Table 3. Comparison of performance criteria.
Table 3. Comparison of performance criteria.
ControlOvershootPeak TimeAdjustment TimeVoltage Fluctuation THD
PI 20.8%0.23s1.5s±40 V7.89%
SMC--0.093s±25 V6.11%
FPI --0.085s±20 V4.61%
Table 4. Comparison of the proposed control method with recent works in the field of FPI.
Table 4. Comparison of the proposed control method with recent works in the field of FPI.
S/No.TopicControl ObjectivesAdvantagesDisadvantagesReference
1Line-side converter Control.To optimize the performance of the TLSC.
To suppress the effect of voltage VLFO.
Smaller overshoot, shorter settling time, and less current THD.
Excellent DC-link voltage tracking ability.
Massive memory space occupation, and execution time.[Proposed control method]
2Photovoltaic inverter control.To regulate DC-link voltage.Improve the steady-state and dynamic performance of the grid-connected PV system.
Less harmonic contents.
Complex control structure.[32]
3Micro-robot motion control.To provide 5 degrees of freedom (DOF) for an under actuated bio-inspired helical swimming micro-robot.Good steady-state error elimination.
Robust with an effective trajectory.
It is limited to three helixes as actuators.
Only a hydrodynamic force is considered.
[33]
4Hybrid electric vehicle control.To enhance fuel economy.
To impose a state of charge (SoC) sustainability.
Optimal fuel consumption.
Sustainable SoC.
Robust with excellent tracking ability.
It cannot guarantee optimality at each time step. [34]
5Wind turbine converter control.To achieve the global optimization for quantization factors ke and kec, and scale factors kup and kuiLess DC voltage overshoot and faster regulation.
Excellent speed tracking ability.
It is limited to the maximum power point tracking (MPPT) stage.
Low execution time speed.
[35]
6Power management control.To minimize the power drawn from the grid.
Operate the SOFC within a specific power range.
Smaller overshoot and oscillations.
Robust.
The fuzzy control solution is specifically designed for the integral time absolute error (ITAE) performance criteria.
The controller might provide different solutions if different performance criteria, such as integral absolute error (IEA) or integral square error (ISE), were used.
[36]

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MDPI and ACS Style

Yan, Q.; Tasiu, I.A.; Chen, H.; Zhang, Y.; Wu, S.; Liu, Z. Design and Hardware-in-the-Loop Implementation of Fuzzy-Based Proportional-Integral Control for the Traction Line-Side Converter of a High-Speed Train. Energies 2019, 12, 4094. https://doi.org/10.3390/en12214094

AMA Style

Yan Q, Tasiu IA, Chen H, Zhang Y, Wu S, Liu Z. Design and Hardware-in-the-Loop Implementation of Fuzzy-Based Proportional-Integral Control for the Traction Line-Side Converter of a High-Speed Train. Energies. 2019; 12(21):4094. https://doi.org/10.3390/en12214094

Chicago/Turabian Style

Yan, Qixiang, Ibrahim Adamu Tasiu, Hong Chen, Yuting Zhang, Siqi Wu, and Zhigang Liu. 2019. "Design and Hardware-in-the-Loop Implementation of Fuzzy-Based Proportional-Integral Control for the Traction Line-Side Converter of a High-Speed Train" Energies 12, no. 21: 4094. https://doi.org/10.3390/en12214094

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