3.1. Electrochemical Synthesis of Co(OH)2
Figure 1 shows typical species concentration patterns in chronopotentiograms, where they can be seen as an increase in the recorded potential as the temperature increases in the electrochemical synthesis. The potential shift between samples arises from the thermal energy contribution in the electrolyte, which promotes a faster formation of OH
− species in the electrode–electrolyte interface, lowering the energy requirement for electro-base generation in the deposition process. Similar curves are shown by Zhou et al. [
21] using chornoamperograms by assisted surfactant electrosynthesis, exhibiting the initial change of concentrations in the electrogenerated species on the electrode surface. The average electrodeposited mass loading of Co(OH)
2 on the SSP substrate was 0.7 mg cm
−2.
The electrochemical synthesis can be represented as a two-process step. The first step is associated with an OH
− electrogeneration over the interface of the electrode/substrate, as suggested by reactions (5) and (6), followed by Co ion precipitation due to complexation with the high concentration of OH
− as a result of the polarization in the electrode–electrolyte interface, as shown by the electrochemical precipitation reactions (7) and (8) [
22]. The intermediate steps between reactions suggest the path to ion insertion in the hydroxyl matrix of the as-deposited materials, in this case, the
.
Electrodeposition process:
Along with the potential increase response, a color change in the SSP electrodes can be observed in
Figure 2, changing from a bluish color deposit, characteristic of α-Co(OH)
2, for the as-deposited materials at 25 and 60 °C to a light pink color, typical of β-Co(OH)
2, when the as-deposited material was made at 95 °C. All as-deposited electrodes were resistant to several distilled water and ethanol rinses, presenting strong adhesion.
The size, shape and color of the electrodeposit is directly correlated to nuclei growth kinetics and the thermodynamic process in electrodeposition, in which the involved nucleation of species interacts on the vicinity of the electrode/electrolyte interface. This process is firmly time-dependent, in which the gradual growth increases, generating an overlap in the nuclei sites. These nuclei sites are influenced by the lattice orientation in the substrate and specific free surface in the vicinity of the electrode/electrolyte [
23].
Diffraction planes of the as-deposited Co(OH)
2 on to stainless steel current collectors are shown in
Figure 3. As-deposited powders show diffraction plane signals for (001), (100), (011), (012), (111), and (311) located at 19.06°, 32.5°, 38.05°, 51.41°, 58.3°, and 62.7°, respectively, that can be attributed to β-Co(OH)
2 according to crystallographic data sheet, JCPDS 74-1057 [
24]. The presence of additional diffraction signals for the (003) and (006) planes located at 11.35° and 33.05° in the diffractogram of the as-deposited material at 95 °C suggests—by the displacement to higher diffraction angles—the formation of mixed phases between rhombohedral α- and octahedral β-Co(OH)
2, since the diffraction signals in the low- and mild-temperature materials are not broadened in the as-deposited materials at 25 and 60 °C [
25]. In general, the displacement to a small-diffraction-angle planes can be associated with the intercalation of NO
3− in the as-deposited materials obtained at 25 and 60 °C as the interplanar distance is nearly doubled in the c-axis of the unit cell.
Table 1 shows the calculated interplanar distance Equation (9), and crystallite size by Scherrer Equation (10), the ratio of those diffraction parameters can be associated with the number of layers in the crystallite cell, according to Dam et al. [
26]. The uniformity of lattice strain in a certain aligned direction can modify the d-spacing, and when these phenomena occur, an increase in the interplanar space will be seen as a diffraction signal shifts to lower diffraction angles, as seen in the low-temperature samples obtained at 25 and 60 °C. When the d-spacing is reduced by synthesis procedures, the diffracted signals shift to higher diffraction angles, explaining the broadening of the diffraction plane (003) in the as-deposited material at 95 °C.
The increase of the temperature, in the 95 °C as-deposited sample, showed three-times more intrinsic layers in the crystalline cell compared to the as-deposited material at 25 °C, and up to almost two-times the calculated number of layers obtained in the electrochemical deposits made at 60 °C. This increase in the number of intrinsic layers is associated with the reduction of the interplanar space of the crystal cell, thus, limiting the intercalation of water and ion molecules inside the crystalline cell. As for the other two mixed phases present in the deposits obtained at 25 and 60 °C, the calculated values of the interplanar distance between layers suggests an increase of the space produced by the ion insertion in the double-layer hydrotalcite-type of α-Co(OH)2.
The SEM images of the electrodeposit obtained by chronopotentiometry are presented in
Figure 4 for the three synthesis temperatures (25, 60, and 95 °C). The morphology of electrodepositing performed at 25 °C shows coral-like clusters; this cluster type of shape is similar to that reported by Kong et al. [
27], obtained by chronoamperometry at a potential of −1 V vs. SCE. With a temperature increase from 60 to 95 °C, the electrodeposited material shows a domain reduction with a distinctive hexagonal platelet form in the hollow arrangement; similar structures were obtained by Aghazadeh et al. [
28] by galvanostatic deposition. The hexagonal platelet clusters showed a reduction in size with smaller-size domains when the synthesis temperature was 95 °C. These results are in agreement with the XRD section in which the increase in temperature inferred a higher crystallinity in the as-deposited materials.
Changes in the morphology of the as-deposited materials can be associated with the Co
2+ ion mobility by the thermodynamic energy changes and energy, thus increasing the rate of transport of the Co
2+ ions towards the electrode surface [
29]. Along with these changes in size, a different type of deposit forms when the temperature is increased in samples at 60 and 95 °C, changing from a type of coral-like structure to a platelet-cluster formation. Moreover, the observed changes in the as-deposited material from a bluish to a pink film suggests a change in Co composition.
EDX analysis is presented in
Figure 5 as the spectrum shows the highest contribution in the material is for O
2. As temperature increases in the electrochemical deposition process, this percentage reduces by nearly five percent. In
Table 2, the results of the collected data are presented. It can be seen that the decrease in O
2 is given by the reduction of the layered double hydroxides (LDH) material, limiting the degree of OH
− insertion and nitrate ions adsorbed in the interlaminar space.
Textural properties analysis by N
2 adsorption/desorption isotherms is presented in
Figure 6, in which adsorption/desorption isotherms present a type-IV shape according to the IUPAC classification, which is common in mesoporous materials. An H-2 hysteresis cycle was observed, which is typically a signal of weak interactions between N
2 and Co(OH)
2, this weak interaction can be associated with the interconnectivity of the pores between the adsorbent structures.
The specific surface area was calculated by Brunauer–Emmett–Teller (BET) calculation; the results are listed in
Table 3. A proportional increment in the calculated area with electrodeposit temperature is associated with higher ion mobility of the Co
2+ during the electrodeposition process, promoting major nucleation sites for the crystal structures of β-Co(OH)
2 to form smaller pores which can increment the surface area. The specific area obtained through BET calculations are much lower than those reported by Aghazadeh et al. [
20], close to 100 m
2 g
−1 for similar powder compounds. The difference in specific area arises from the electrodeposition process, which was carried out without pH buffer, unlike the work of Aghazadeh, where the generation of OH
− groups was promoted by a pH mediator used in the synthesis. According to the Barrett–Joyner–Halenda (BJH) pore size calculation, the distribution was observed in the range of 20 and 50 Å. Finally, an electrodeposited sample at 95 °C adsorbed a greater amount of N
2, compared to the other two samples (25 and 60 °C); the increase in the adsorption volume can be explained due to the smaller size of the metal hydroxide obtained.
3.2. Electrochemical Characterization: Three-Electrode Cell Configuration
Figure 7 shows the voltammograms of the electrodeposits made at the three synthesis temperatures of 25, 60, and 95 °C, with a scan rate of 20 mV s
−1 and using 1M KOH as the electrolyte. The material that shows the highest current density was the electrodeposit synthesized at 25 °C. This current can be associated with two factors related to EDX analyses and the growth mechanism involved during electrodeposition. According to the EDX analysis, when electrodepositing was performed at 25 °C, a higher content of atomic oxygen was observed. Regarding the nucleation of Co(OH)
2 at lower temperatures, it tends to form more massive clusters, as observed in the results by SEM (
Figure 4—25 °C).
It is worth mentioning that the appearance of redox signals can be described as a quasi-reversible process due to the displacement of the redox signal in the evaluated materials, although, for the 95 °C as-deposited material, it can be seen that the oxygen evolution reaction (OER) occurs, increasing the response current in the Cyclic Voltammogram (CV) profile. The oxidation of Co(OH)2 to CoOOH—reaction (11)—and the reduction of CoOOH to cobalt hydroxide, as shown in reaction (12), increases the electron transfer in the 95 °C as-deposited material.
In the cyclic voltammetry analysis, the difference in response currents can be associated with oxygen content in the as-deposited material, since the 25 °C as-deposited material presents a more prominent cluster structure, according to SEM and EDX analysis. Equation (13) was used to calculate the specific charge.
where
Q, is the specific charge (C h g),
m is the deposited mass of the electrode with a calculated value of 0.7 mg cm
−2,
A corresponds to the area of the electrode equal to 16 cm
2,
ν corresponds to the scan rate (V s
−1), and the integral of
I (
V)
dV equals the area under the curve for the oxidation (
Vap) and reduction (
Vcp) peaks. The specific charge values obtained were 25.64, 24.78, and 9.44 C h g
−1 for the three electrodeposits made at synthesis temperatures of 25, 60, and 95 °C, respectively.
Recent progress on electrochemical energy storage aims at a standardization method to report energy-storage units for a specific type of material according to the storage mechanism in which they predominantly work, as mentioned by Balducci et al. [
30]. The energy metrics of materials tested in a half-cell configuration seeks to present the electrochemical behavior of this battery type of materials in which Faradic contribution in the storage mechanism plays a significant role. Since the Faradic contribution arises in this case from potential dependent redox according to reactions (5) and (6), since Faradic contributions presented in redox materials tend to behave more like a battery-type, the difference and outlooks to choose between a capacity or capacitance measures is suggested [
31].
Since redox activity was presented, cyclability tests were performed by subjecting the material to 500 cycles with a scan rate of 20 mV s−1 in a potential window of 0 to 0.7 V vs. SHE in 1M KOH electrolytic solution. The response currents in the cyclic voltammetry decreased by 45%, 22%, and 24% for the synthesis temperatures of 25, 60 and 95 °C, respectively, after 500 cycles. The decrease in charge retention is associated with possible irreversible intercalation phenomena of K+ ions in the laminar structure of Co(OH)2 at the electrode–electrolyte interface.
Quasireversible Faradic processes were carried out so that the oxygen content in the sample is inversely proportional to the electrochemical stability determined by scanning cycles.
Table 4 lists the calculated areal capacity values for the three as-deposited electrodes at electrochemical synthesis temperatures of 25, 60 and 95 °C through 500 voltammetric cycles at a constant scan rate of 20 mV s
−1. The highest areal capacity was obtained in the 25 °C electrode material with a value of 27.82 mA h cm
−2. The as-deposited material at 60 °C presented the more stable performance, with an average areal capacity of 23.61 mA h cm
−2.
Meanwhile, the 95 °C as-deposited electrode shows the lowest areal capacity of 10.24 mA h cm
−2, with a small difference in the last cycle of 7.56 mA h cm
−2. The areal capacity drop is associated with the quasi-reversible-type redox pair of the electrodeposited material during ion intercalation in the voltammetric cycling process [
31].
3.3. Electrochemical Performance of ECs
Voltammograms of the two-electrode cell symmetrical arrangement with Co(OH)
2 electrodeposited electrodes at three different syntheses are shown in
Figure 8. The voltammogram corresponding to the material electrodeposited at 25 °C (
Figure 8a) does not present notorious oxidation–reduction signals compared with the three electrochemical cells, which may suggest that cell configuration influences the response current and the storage process is carried out mainly by electromagnetic contributions with minor Faradic contributions [
32]. The recorded current density presents an increment above 0.6 V, this increment is related to the Faradic contribution of Co(OH)
2 by oxidation. In contrast to when the EC undergoes oxidation in the voltammogram, the reduction portion shows small current contributions, according to the semi-rectangular shape related to the reduction of CoOOH into Co(OH)
2. The voltammogram for the symmetric as-deposited EC at 60 °C (
Figure 8b) presented a smaller oxidation current increase after 0.6 V, which may occur due to the higher reversibility of the as-deposited material at that specific temperature. No considerable changes in the voltammogram shape of as-deposited EC at 60 °C, are observed when the scan rate is increased; this may suggest a low equivalent series resistance (ESR). Finally, in
Figure 8c, the as-deposited EC at 95 °C voltammogram is presented, showing a higher current response—reaching a current response close to 400 mA cm
−2 when the EC was evaluated at the maximum scan rate of 100 mV s
−1. However, in the cathodic portion of the voltammogram, the current response is less pronounced, compared with the lower-temperature as-deposited EC of 25 and 60 °C. The difference can be attributed to the interlaminar space, as mentioned in the morphology characterization section; there is a change in the size of the as-deposited materials as the temperature was increased, reducing the size of the as-deposited materials.
In
Figure 8d, a series of charge/discharge profiles is presented at a constant current density of 12.5 mA cm
−2 given by the cyclic voltammetry analysis. The charge/discharge galvanostatic profile of the ECs is presented in
Figure 8d. The profile exhibited typical plateaus in samples at 60 and 95 °C. The fin’s shape can indicate a charge-storage mechanism with Faradic contributions since a regular triangular profile can be observed in a double-layer charge mechanism. ECs at 60 °C presented the most significant charge/discharge profile of 33 s, nearly three-times the exhibited time of ECs at 25 °C. The differences arise in the material composition since the Co increases with temperature, as shown in the EDX analysis (
Table 2), leading to an increase in the charge transfer through the oxidation–reduction process.
Areal capacity profile curves across the charge density in the charge/discharge process are shown in
Figure 9a. The profiles exhibited a reduction of areal capacity when the charge density increased. Between the as-deposited materials, the 25 °C as-deposited EC presented the lowest areal capacity of 1.97 mA h cm
−2 but maintained nearly 60% of the maximum capacity through to the end of the charge/discharge current density range, with a value of 1.124 mA h cm
−2.
Unlike the as-deposited EC synthesized at 60 °C, which shows an increase of the initial areal capacity of 2.70 mA h cm−2 at lowest current density charge/discharge at 6.25 mA cm−2, the EC profile shows a lower retention of the capacity when the EC increases the current density with a 65% areal capacity drop at the maximum charge/discharge current density of 62.5 mA cm−2. EC as-deposited at 95 °C reached the maximum areal capacity recorded at 6.25 mA cm−2 of 4.37 mA h cm−2 but presented the highest areal capacity decrease of the three samples of 85%. The decrease in the areal capacity can be associated with the rate of charge/discharge and the internal structure of the LDH, in which the lower rate charge/discharge was favored by slow insertion and desorption of the ions in the charge process.
Moreover, the pseudocapacitance, as a conjugated phenomenon in which the double-layer storage mechanism and the Faradic contribution through redox reaction, adsorption/desorption, and ion intercalation can take place at the same time in the charge-storage mechanism [
33]. Along with this, the changes in the material upon oxidation must be taken into account; as reported in the literature, α-Co(OH)
2 is not stable in alkaline media and undergoes a transition to β-phase [
34], this can be associated with the ion insertion and the interplanar broadening of the laminar structure.
Coulombic efficiency evaluation (shown in
Figure 9b) presented controlled behavior through the charge densities interval. EC at 95 °C exhibits the highest-efficiency EC with an increase at low currents due to activation of the material, followed by a fast ion adsorption/desorption process when the current charge is increased, reaching 98% efficiency at the maximum current density of 62.5. For the ECs as deposited at 60 and 95 °C, the efficiency performance is lower, this reduction is attributed to the decreased interlaminar space, as shown by XRD analysis, hindering the insertion of the electrolyte in the mesoporous structures.
Despite the decrease in the coulombic efficiency, the presented efficiencies exceed 80%. In
Figure 9c, the ECs present the equivalent series resistance (ESR) of the as-deposited ECs. EC at 95 °C reached a maximum value of 5 mΩ; this resistance value agrees with the low Ohmic drop as seen in
Figure 8d charge/discharge profile. However, it is noteworthy that the increase in the resistance when the current increases can be attributed to the oxidation process by the quasi-reversible deposited material, which, upon being exposed to high potential, forces the oxygen evolution reaction, increasing the electric resistance in the oxidized material.
The Ragone plot in
Figure 9d presents the energy density and power output of the ECs. The presented behavior across the current density can be described as a two-type behavior: when ECs are charged with low current densities, the device exhibits a high-energy-density response, this can be explained by the slow rate of the charge transfer process in the charge/discharge stage, resulting in a slower ion insertion/desorption process; when the current density increases, this ion insertion/desorption is accelerated.
Furthermore, the second type of behavior can be described as an affinity to a high-power output for EC when it is charged at the highest current density in the range, presenting up to 19 kW kg
−1. From the obtained results, it can be confirmed that the effect of temperature affects the morphology and, thus, varies the electrochemical performance of the ECs. In comparison with a similar EC cell arrangement and material, the results obtained are higher than those reported by Jagadale et al., with an energy density of 3.96 W h kg
−1 (areal capacity of 1.35 mA h cm
−2) for a similar electrochemical cell based on thin-layer electrodes of Co(OH)
2 [
19].
Through electrochemical impedance spectroscopy analysis, the electrochemical resistance of ECs was evaluated; in
Figure 10, Nyquist plots are presented. The spectra show a deviation from the behavior of an electrochemical capacitor, which can be represented as a vertical line with a phase angle of 90° [
35]. However, a deviation from the vertical line in pure capacitors is observed, and this is associated with diffusion resistance [
36]. As can be seen, there is no semicircle area in the high-frequency region, which can be attributed to the low charge transfer resistance of the material [
37]. The increase in resistance is attributed to the pore reduction in the materials.
From the experimentally obtained values, an equivalent circuit was determined, which is presented in the inset in
Figure 10b. This circuit was adjusted using the Zview
® software (Scribner Associates Inc., Southern Pines, NC, USA). The circuit is composed of three elements.
Table 5 shows the values obtained from the proper circuit adjustment of the experimental data.
The obtained values of ESR are in the range of 77 to 84 mΩ for the electrochemical capacitors. These values are slightly higher than those presented in the previous section of the galvanostatic evaluation. As the equivalent circuit information shows, the first element L1 corresponds to an inductor element, the nature of this element can be associated with the cable connections in the apparatus between the EC and potentiostat, yielding a small inductance contribution. The second element corresponds to a resistor element R1 in the equivalent circuit, and it can be described as the equivalent series resistance (ESR), which corresponds to the sum of the resistances of the components present in the electrochemical system. The third element corresponds to a series-connected constant phase element CPE1, and the element is composed of two sub-elements, the transfer element CPE1-T and the phase angle represented by the CPE1-P subcomponent; deviations from a 90° angle suggest that a Faradic contribution can be seen in the high-frequency region. Finally, a parallel-connected resistor R2 element is shown. The resistance at the low-frequency region can be attributed to the charge transfer process, reaching a maximum value of 33.57 Ω for the 95 °C EC.