Abstract
In this present investigation, emittance and performance attributes of a diesel engine using micro-algae spirulina blended biodiesel mixtures of various concentrations (20%, 35%, 50%, 65%, 80%, and 100%) were evaluated. An optimization model was also developed using an Artificial Neural Network (ANN) to characterize the experimental parameters. Experimental findings demonstrated significant improvement in brake specific fuel consumption (BSFC) using varied blends. Furthermore, brake thermal efficiency (BTE) is decreased gradually for biodiesel blends as compared to diesel. Micro-algae spirulina blends have shown lower concentrations of NOX and HC while increasing CO2 relative to pure diesel. To develop the model, three sets of optimizers, namely, adam, nadam, and adagrad, along with activation functions, such as sigmoid, softmax, and relu, were selected. The results revealed that sigmoid activation function with adam learning optimizer by using 32 hidden layer neurons has given the least value of mean squared error (MSE). Hence, the ANN approach was proven to be capable of predicting engine attributes with a least mean squared error of 0.00013, 0.00060, 0.00021, 0.00011, and 0.00104 for NOX, HC, CO2, brake thermal efficiency, and brake specific fuel consumption, respectively. The Artificial Neural Network approach is capable of predicting CI engine attributes with accuracy and ease of investigation.
1. Introduction
Diesel engines are the predominant source of power generation that are extensively employed in automotive, defense, maritime, mining, etc., industries due to their superior fuel efficiency and sturdy character. Considering our currently existing stockpiles of fossil fuels and the increasing pace of their use, they will be completely depleted. As a result, the breadth and potential of alternative energy sources are substantial. Bio-fuels [1,2,3] are gaining popularity around the world as a viable adjunct to standard fuel. Even though biofuels have lower efficiency as opposed to diesel, they are widely favored due to reduced emissions. Bio-fuels can indeed be utilized in engines by mingling them with diesel in a particular ratio without requiring substantial alterations in engine hardware. Its fuel rating and thermo-physical attributes are akin to diesel with high oxygen (O2) concentration [4]. Bio-fuels extracted from micro and macro-algae [5], non-edible [6], and edible [7] feed-stocks are regarded as third, second, and first-generation biofuels, respectively. Regardless of the requirement for empirical investigation, to gain a comprehensive insight into engine characteristics when utilizing bio-fuels, lately, there’s been an upsurge in employing various methodologies to simulate engine behavior. These approaches reduce expense and processing time, alongside minimizing the dependency on the requirement for empirical investigation [8,9]. ANN [10] is one such approach. ANN is regarded as a cost-effective [11] and efficient solution for resolving a broad range of automotive challenges [12,13].
Alcohol-bio-diesel combinations were utilized to evaluate diesel engine attributes. Datta et al. [14] observed that for the alcohol-bio-diesel mixture, NOX reduced and enhanced efficiency. NOX was reported to be significantly higher in a TCCI engine powered using an alternative fuel derived from soybean and castor oil; however, soybean emitted more NOX as opposed to castor oil [15]. Chlorella protothecoides were examined, and recommendations for identifying Chlorella protothecoides as feasible fuel resources for CI engines were indeed considered [16]. Pongamia piñata-based bio-diesel has been reported to have improved HC and CO concentrations than canola bio-diesel [17,18]. A premixed charged CI-DI engine utilizing cottonseed bio-diesel generated enhanced BTE, and emissions such as NOX, CO, and HC were slightly reduced [19]. The CI engine attributes running on the B20 combination of Thumba bio-diesel were investigated. When opposed to baseline fuel (diesel), B20 blends had shown improved performance in terms of BTE, but NOX elevated [20]. Satputaley et al. [21] tested the influence of Chlorella Protothecoides (CP100) bio-diesel on the CI engine. When contrasted to conventional fuel, the CP100 significantly decreases CO by 4.2%, EGT by 6.1%, and brake power by 7.0%. It was apparent that bio-fuel derived using micro-algae increases BSFC whilst reducing emissions [22]. For reducing the number of expenditures, search time, and experimental trials non-linear and linear algorithms, namely, RSM, factorial design, ANN, and genetic algorithms, are utilized to assess engine behavior [23]. In comparison to the RSM model, ANN has the most reliable estimations and a high correlation between observed and predicted outcomes, making it an excellent learning strategy [24]. A significant advancement in the numerical evaluation of CI engine attributes is advanced modeling using ANN [25]. The results obtained for Ricinuscommunis seed bio-diesel were anticipated using an ANN framework [26]. Orange peel oil-diesel blends were explored as an alternative to conventional diesel in CI engines [27]. For blend proportion of 70% diesel and 30% orange peel oil, BSEC decreased by 19%, and BTE enhanced by 16.5% at peak load. By using the Quasi–Newton algorithm, an ANN model was developed. The R2 values are 0.986 and 0.994 for BSEC and BTE, respectively, for the ANN model. The viability of Karanja oil as a biodiesel feedstock was examined [28]. Test fuel concentrations composed of 50%, 40%, 30%, 20%, 10%, and 0% by volume. Findings demonstrated that as the proportion of biodiesel enhances, so does the BSFC. Furthermore, with a rise in blend concentration HC and CO drops considerably. Numerical validation was carried out by Neurosolution software. Five sets of inputs were selected for network training. They concluded that the test and model outcomes were highly correlated. The correlation coefficient was in the acceptable range of 0.98–0.99 for all parameters. As demonstrated by Bahri et al. [29], the ANN model can indeed be applied as a real technique for engine operations, which predicted combustion noise levels considerably lower than 0.5 percent deviation. The efficacy of honing oil-derived bio-diesel was explored by Channapattana et al. [30] at varying percentages (20 to 100) in a CI-DI engine. They performed ANN simulation to evaluate the experimental outcomes. Thermal efficiency, carbon monoxide, exhaust gas temperature, hydrocarbons, specific fuel consumption, nitrogen oxide, and smoke were used as output elements. Algorithms trainscg, traingdx, trainrp, and trainlm were used to update the parameters (training). They observed that 28 neurons in the hidden layer yield the highest r and least mean squared error for the trainlm algorithm.
There is exhaustive information available on the attributes (emissions and performance) of bio-fuel fueled CI engines from the second and first-generation feed-stock. The current research arose from several prior investigations that revealed a lack of research on spirulina micro-algae bio-diesel (third generation). Furthermore, the design and implementation of the ANN are currently limited for evaluating engine characteristics, necessitating additional research. This investigation is split into two phases. Firstly, this study explores the impact of spirulina bio-diesel amalgams of SB100, SB80, SB65, SB50, SB35, SB20, and SB0 on emissions (NOX, UHC, and CO2) and performance (BTE and BSFC) attributes of the CI engine (explained in Section 2 and Section 4). Secondly, to build an ANN model able to accurately forecast the behavior of a CI engine (explained in Section 3 and Section 4). The code for ANN was written in Python with Keras framework and Tensor flow as back-end. The impact of ANN factors such as training algorithm, types of the transfer function, epochs, and the number of neurons on the accuracy of the prediction of the model is assessed.
2. Materials and Methods
Fuel Properties and Test Rig
In this investigation, diesel and bio-diesel derived from spirulina micro-algae were used and were evaluated as a CI engine fuel substitution, which was obtained from Planet Industries Pvt Ltd., New Delhi, India. For assessing the fuel attributes (kinematic viscosity, flash point, calorific value, and density), diesel fuel (SB0: 100% diesel) was employed as a baseline. SB100 (100% spirulina), SB80 (80% spirulina + 20% diesel), SB65 (65% spirulina + 35% diesel), SB50 (50% spirulina + 50% diesel), SB35 (35% spirulina + 65% diesel), SB20 (20% spirulina + 80% diesel), and SB0 (100% diesel) are taken at volume basis as test fuels. The attributes (physico-chemical) of the fuel selected in this analysis are presented in Table 1. The evaluated fuel attributes were tested as per ASTM (American Society for Testing and Materials) standards and proven to be a viable replacement for use in diesel engines.
Table 1.
Physico-chemical attributes of test fuels.
The analysis was conducted on a CI 4-stroke, water-cooled 1-cylinder engine, to evaluate how spirulina bio-diesel blends impact the emissions and performance attributes. Table 2 summarizes the technical specifications of the experimental engine employed. The experimental engine is depicted in schematic form in Figure 1. Throughout the experiment, injection timing and injection pressure were held constant. The load on the engine varied from 0 to 10 kg keeping the speed of the engine at a constant value at 1500 rpm. The test rig incorporated a multi-gas analyzer (MN-05, manufactured by Mars Technologies, for measuring emissions), fuel control valve, fuel tank (bio-diesel and diesel), eddy current dynamometer, air filter, air box, and rotameter. Throughout the process of the experimentation:
Table 2.
Test rig technical specifications.
Figure 1.
Schematic form of the engine test rig.
- The engine’s fuel system, cooling, and lubrication have all been inspected for proper operation;
- To achieve steady operating circumstances, the engine is started and operated in no-load for 25 min using baseline fuel (diesel);
- Data were taken within a few minutes of attaining steady operating circumstances;
- All relevant data were carefully obtained manually. The tests were executed for varied loads (0, 2, 4, 6, 8, and 10 kg) using SB100, SB80, SB65, SB50, SB35, SB20, and SB0 fuels, emissions, and performance attributes were written down;
- NOX, and HC were recorded in ppm whereas CO2 was in percentages;
- Each experiment was undertaken three times, and the mean value was noted. Table 3 shows the uncertainty measurements of the obtained outcomes.
Table 3. Uncertainty measurements.
3. Artificial Neural Network (ANN)
Preprocessing, and Modeling of ANN
A computational or mathematical framework that resembles the functionalities of a human neuronal system is referred to as an artificial neural network (ANN) [31,32,33]. ANNs are computational tools that allow doing operations such as memorizing, determining, inferring, and learning. Neurons are the fundamental building blocks of an ANN. By providing a specific proportion of data set (input-output), they can keep updating network architecture based on the data which flows via the structure throughout the training phase [34]. Owing to its nonlinear attributes, ANN can be effectively used in processes to confront tasks with complicated mathematical relationships [35,36].
The data acquired during stable experimental trials was used to create an ANN model. Figure 2 illustrates the suggested ANN strategy for forecasting the CI engine attributes (emissions and performance) using spirulina blends (SB100, SB80, SB65, SB50, SB35, SB20, and SB0). The effectiveness of an ANN is determined by the information it is provided with, therefore scaling input and output information is crucial. The MinMaxScaler (Equation (1)) preprocessing technique [37] was used to normalize the output and input variables. Normalization helps in to equally distribute the importance of input and output data, otherwise, input and output variables with large values become dominant according to fewer values during ANN training.
where Xmin and Xmax is the minimum and the maximum value of the parameters. X is the value of the parameter to be normalized. The data set normalized in the 0 to 1 range. The data set was chosen at random in the proportions of 20%, 60%, and 20%, for model testing, training, and validation, respectively. Python was used to build an ANN model, utilizing the Keras framework and Tensor flow [38] as the back-end. The ANN network constructed in Python is assessed for several scenarios when varying the training (activation) functions, optimizer, epochs, and the number of network neurons in the hidden layer. Here, output variables comprise HC and NOX in (ppm), CO2 and BTE in (%), and BSFC in terms of (kg/kWh). BP (brake power) in (kW), Load in (kg), and test fuels are considered input variables. Figure 3 displays a schematic representation of the proposed ANN architecture, modeled for forecasting CI engine attributes. An optimizer is an algorithm that modifies the attributes of the neural network, such as weights and learning rate, to reduce the losses. The various optimizer evaluated are Adam (a stochastic gradient descent technique based on an adaptive estimate of second and first-order moments), Nadam (optimizer with Nesterov momentum), and Adagrad (optimizer with specific learning rates). The varied transfer or activation functions analyzed are Softmax (output vector are in range (0, 1)), Relu (returns 0 and maximum value), and Sigmoid (returns values between 0 and 1). The activation function determines the output of a neural network model.
Figure 2.
Suggested ANN model strategy.
Figure 3.
Proposed ANN model configuration.
The number of network neurons in the hidden layer varied from 8 to 32 with an interval of 8 neurons (i.e., 8, 16, 24, and 32). Throughout the ANN analysis, the single hidden layer was considered, and the number of epochs varied from 200 to 500 with an interval of 100 epochs (i.e., 200, 300, 400, and 500). To generate the associated outputs, the trained ANN network was simulated for all inputs. The r (Correlation Coefficient) and MSE (Mean Squared Error) are regarded as network evaluation metrics. To evaluate the direction and strength of the relationship among variables, the r was used. The positive (upwards) and negative (downwards) signs indicate the direction of the relationship. Values ranging from 0.7 to 1.0, 0.3 to 0.7, and 0 to 0.3 are considered to have, respectively, strong, moderate, and weak correlations [39]. The network with the least validation error (loss) is recommended. The best line fit is indicated by a value that is closer to 0. ANN network analysis comprises the following:
- Defining input and output parameters;
- Preprocessing of data (output and input);
- Defining optimizer, transfer function, number of neurons in the hidden layer, and number of epochs;
- Step 1: Adam optimizer with sigmoid transfer function was chosen and evaluated for a varied number of neurons in hidden layers and epochs. By keeping adam optimizer and sigmoid transfer function constant, for each neuron in the hidden layer, four iterations were executed;
- Step 2: Tabulation and plotting of corresponding data (Training MSE and r, Validation MSE and r of output variables);
- Step 1 and Step 2 were repeated for the Nadam optimizer with a Softmax transfer function and Adagrad optimizer with the Relu transfer function;
- The following equations were used to assess MSE, r [40], and softmax:
4. Results and Discussion
4.1. Impact of Brake Specific Fuel Consumption
The fuel heating value has a direct impact on the BSFC. For complete combustion, fuel heating value is perhaps the foremost important factor [41]. The amount of energy required to deliver one unit of power is referred to as BSFC. The BSFC is the amount of fuel that an engine must burn every hour to create one kilowatt of energy. The variation of BSFC (kg/kWh) for SB100, SB80, SB65, SB50, SB35, SB20, and SB0 fuels with varying loads is depicted in Figure 4. An upsurge in BSFC was observed for spirulina bio-diesel blends owing to its reduced brake torques induced by the lower energy content of biodiesel. As shown in Figure 4, as the load enhances, the BSFC for all test fuels declines, owing to increase burning efficiency. The graph depicts that the BSFC for diesel is the lowest. As the proportion of spirulina in baseline fuel (diesel) enhances, BSFC increases. Preceding research reveals an identical behavior to the result [42]. The surge in BSFC was observed to be 4.75% for SB 20 in contrast with SB 0 (diesel) at full load. BSFC (kg/kWh) was noticed to be 0.6212, 0.5732, 0.52117, 0.4488, 0.4122, 0.3782, and 0.36104 for SB100, SB80, SB65, SB50, SB35, SB20, and SB0, respectively, at full load.
Figure 4.
Deviation of BSFC with load.
4.2. Impact of Brake Thermal Efficiency
As depicted in Figure 5, the variation of BTE (%) for SB100, SB80, SB65, SB50, SB35, SB20, and SB0 fuels with varying loads. It is the ratio of brake power to the calorific value and mass of the fuels consumed. As seen in Figure 5, BTE gradually reduced with an upsurge in spirulina bio-diesel concentration in baseline fuel and improved with enhanced engine load. Owing to the lower calorific value, a surge in the BSFC of test fuels leads to reduced BTE [4]. For the majority of engine loads, the BTE and BSFC for SB0 (diesel) was noticed to be higher and lowered in contrast to spirulina blends. An equivalent pattern in other investigators’ conclusions [43,44]. BTE dwindled by 3.61% for SB 20 contrasted with SB 0 (diesel) at full load. The minimum BTE is 19.16% which is obtained at SB100.
Figure 5.
Deviation of BTE with the load.
4.3. Impact of Carbon Dioxide (CO2) Emissions
The stringent environmental guidelines are minimizing greenhouse gas emissions from many fields of automotive fuels. CO2 (%) concentrations play a pivotal influence in the formation of ozone. CO2 effluents from the exhaust are affected by a variety of parameters, particularly engine speed, O2 concentration in the fuel, compression ratio, viscosity, and combustion process within the cylinder [15]. CO2 pollutants are emitted when carbon constituents are burned precisely and entirely [27]. CO2 is emitted as a result of complete combustion. Figure 6 illustrates the CO2 concentrations (%) for SB100, SB80, SB65, SB50, SB35, SB20, and SB0 fuels with varied loads. It is apparent from the graph there’s an upsurge in the CO2 concentrations when utilizing higher spirulina bio-diesel compositions. CO2 concentrations were noticed to be significantly higher in spirulina bio-diesel mixtures as opposed to SB0, due to the higher amount of oxygen concentration in the biodiesel. Prior investigations reveal similar findings [41]. The CO2 concentration in the SB20 improved by 2.83% in comparison to SB0 at full load. The maximum value of CO2 was observed at SB100 (increased by 19.52%) compared with diesel.
Figure 6.
Deviation of CO2 with the load.
4.4. Impact of Unburnt Hydrocarbons
HC concentrations (ppm) for SB100, SB80, SB65, SB50, SB35, SB20, and SB0 fuels with varying loads are depicted in Figure 7. Since there is insufficient O2 for complete combustion, HC formed as a result of incomplete oxidation [45]. The concentration of HC is influenced by fuel-spray attributes, fuel properties, and operating conditions of an engine. As may be seen from the plot, due to the increased O2 moiety available in spirulina bio-diesel, which aids to complete combustion, HC emissions for the spirulina blends (SB100, SB80, SB65, SB50, SB35, and SB20) were lower relative to SB0 (diesel). As the spirulina bio-diesel proportion in a mixture enhanced, HC declined. As a consequence, the engine fueled with spirulina bio-diesel (SB100) emitted the least amount of HC when contrasted to SB80, SB65, SB50, SB35, SB20, and SB0. Another aspect that contributed to the reduction in HC was the higher CN of spirulina bio-diesel compared to diesel, which leads to a shorter ignition delay. The findings acquired corresponded to those presented by [44].
Figure 7.
Deviation of UHC with the load.
4.5. Impact of Nitrogen Oxides (NOX) Emissions
NOx remains a significant key engine exhaust byproduct that must be minimized. Pollutant formation is heavily influenced by fuel distribution and how it varies with time due to mixing. The distribution of fuel in the cylinder is often irregular in CI engines. Mixture homogeneity, O2 concentrations, combustion temperature, and pressure, CN, ignition delay, flame temperature, fuel attributes, and injection timing are factors that influence NOx emissions [22]. NOX occurs in an irregular high-temperature zone and forms a rate upsurge in areas near stoichiometry. As a consequence, NOX is mainly influenced by fuel O2 concentration and the temperature of combustion [21]. Change of NOX concentrations (ppm) for SB100, SB80, SB65, SB50, SB35, SB20, and SB0 fuels with varying loads is represented in Figure 8. It is apparent from the graph there’s a downturn in the NOx concentrations when utilizing higher spirulina bio-diesel compositions. NOX concentrations were noticed to be significantly higher in baseline fuel (SB0) as opposed to spirulina bio-diesel mixtures (SB100, SB80, SB65, SB50, SB35, and SB20). Similar findings were acquired by [11,46]. When contrasted to SB0 (diesel), NOX emissions for SB100 and SB20 are 15.65% and 3.82% lower at full load, respectively.
Figure 8.
Deviation of NOX with the load.
4.6. Analysis of ANN
For various optimizers and activation functions, ANN network training was performed for varied epochs and numbers of neurons, and the outcomes obtained were summarized in Table 4. Contrasted to other training optimizers and activation functions, Adam optimizer with sigmoid activation function for hidden layer exhibits the best r and least validation mean squared error. The optimum configuration of the network is shown in Table 5. Figure 9 and Figure 10 illustrate the change of r value and MSE loss of optimum network configuration for training and validation data of output variables, with the number of epochs. From Figure 9 it was observed that with the increase in the number of epochs the correlation coefficient of output variables (NOX, HC, CO2, BTE, and BSFC) tends to be 1, indicating a strong correlation. With the increase in the number of epochs, the MSE loss decreases as seen in Figure 10. The train and validation loss of output variables were almost identical. The number of neurons required for MSE to be least is observed to be 32 in this study. All output variables are significantly connected with input variables, as per the trend of the r. The optimum network prediction for test cases is recorded and presented, together with the associated experimentally obtained results as in Figure 11. The r and MSE values of CI engine attributes are found to be 0.99928, 0.99588, 0.99848, 0.99949, and 0.99322, and 0.00013, 0.00060, 0.00021, 0.00011, and 0.00104 for NOX, HC, CO2, BTE, and BSFC, respectively, as observed in Figure 11.
Table 4.
r and MSE values of output responses.
Table 5.
ANN model optimum configuration.
Figure 9.
Deviation of r value (train and validation) with the number of epochs for optimum network configuration.
Figure 10.
Deviation of MSE loss (train and validation) with the number of epochs for optimum network configuration.
Figure 11.
ANN estimations for the output responses (experimental vs. predicted) for optimum network configuration.
5. Main Findings
- SB100 depicted a significant reduction in NOX and thermal efficiency. Bio-diesel derived from micro-algae spirulina, among one of the alternative energy sources that can be utilized instead of diesel, has a significant prospective for lowering NOX concentrations;
- As opposed to the spirulina blend SB0 has decreased specific fuel consumption;
- For prediction of CI Engine attributes ANN framework utilizing python with the Tensor flow as backend and Keras framework was implemented;
- Optimizers such as adam, nadam, and adagrad were evaluated and adam was found to be the optimum.
6. Conclusions
CI engine attributes and ANN model of a 17.5 compression ratio diesel engine fueled with varied spirulina blends SB100, SB80, SB65, SB50, SB35, SB20, and SB0 were analyzed. The preceding points are the conclusions from this study’s findings.
- The outcomes demonstrated a reduction in BTE, HC, and NOX concentrations when micro-algae spirulina blends were applied; however, a rise inCO2 and BSFC was observed relative to SB0;
- SB100 was found to be the minimum BTE as compared to other blends. SB100 has a substantial impact on reducing NOX concentrations, but CO2 enhanced is correlative to diesel (SB0);
- The proposed ANN was a three-layer one that utilized output variables (NOX, HC, CO2, BTE, and BSFC) and input variables (load, test fuels, and BP);
- Adam optimizer with sigmoid transfer function was found to be best suited for training the network. The optimum network configuration was composed of 32 neurons in a hidden layer, and the best architecture of ANN was found to be 3-32-5;
- The overall network validation and training MSE loss was found to be 0.00175 and 0.00039, respectively. The experimental results and model outcomes are correlated with each other and revealed that the ANN technique has given optimum results.
Author Contributions
S.C.K.: Conceptualization, Writing—Original Draft, Writing—Review and Editing Investigation. A.K.T.: Conceptualization, Writing—Original Draft, Writing—Review and Editing Investigation. J.R.A.: Conceptualization, Writing—Original Draft, Writing—Review and Editing Investigation. S.K.N.: Conceptualization, Writing—Review and Editing, Supervision. R.S.: Writing—Review and Editing, Supervision; N.P.: Writing—Review and Editing, Supervision; B.T.: Writing—Review and Editing, Funding Acquisition, Supervision.All authors have read and agreed to the published version of the manuscript.
Funding
The APC was funded by Tshwane University of Technology, South Africa.
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
No data is used in this article.
Conflicts of Interest
The authors declare that they have no competing interest.
Nomenclature
| ANN | Artificial Neural Network |
| BSFC | Brake Specific Fuel Consumption |
| BTE | Brake Thermal Efficiency |
| CN | Cetane Number |
| CO | Carbon-Monoxide |
| CO2 | Carbon-Dioxide |
| DI | Direct Injection |
| MSE | Mean Squared Error |
| UHC | Unburnt Hydro-Carbons |
| NOX | Nitrogen Oxide |
| O2 | Oxygen |
| Oi | Output for ith trail case |
| ppm | Parts per million |
| r | Correlation Coefficient |
| TC | Turbo Charged |
| Ti | Target for ith trial case |
| Val | Validation |
| Train | Training |
| BP | Brake power |
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