An Economical Boil-Off Gas Management System for LNG Refueling Stations: Evaluation Using Scenario Analysis
Abstract
:1. Introduction
2. Materials and Methods
2.1. LNG Storage Tank Design
2.2. Scenario Development
2.3. Process Economic Evaluation
2.4. Sensitivity, Uncertainty, and Profitability Analyses
3. Results and Discussion
3.1. Capital and Operating Costs
3.2. MSP of LNG Refueling Station
3.3. Sensitivity Analysis (SA)
3.4. Uncertainty Analysis (UA)
3.5. Profitability Analysis (PA)
4. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Parameters | Values | References |
---|---|---|
Tank net capacity, Vtank | 57.2 m3 | [30] |
Length of inner tank, Ltank | 12.64 m | [31] |
Inner diameter, Di | 2.4 m | [31] |
Surface area of inner tank, Atank | 104.35 m2 | [31] |
Heat transfer rate to tank, Qtank | 430 W | [31] |
Ambient temperature, Tambient | 25 °C | [31] |
LNG temperature, TLNG | −162 °C | [22] |
Category | Components | Characteristics |
---|---|---|
Scenario 1 (Sc1) | Storage tank, cryogenic pump, vaporizer (heater), vacuum pipe dispenser, controller, and valve | This unit releases BOG directly into the atmosphere. The initial investment is lower than that of other scenarios, the required land is small, and equipment composition is quite simple. However, BOG management is difficult. |
Scenario 2 (Sc2) | LNG refueling station (Sc1) + liquefied nitrogen (LN2) tank, LN2 pump, LN2 vaporizer heat exchanger, and BOG capture tank | This unit re-liquefies BOG using the low liquefaction point (−192 °C) of LN2 and sends it to the storage tank with low pressure. Separate investment has to be made because a cryogenic pump, heat exchangers, and an LN2 storage tank for reliquefaction are required in addition to the refueling station of Sc1. Moreover, the operating cost increases because LN2 is used to re-liquefy BOG. |
Scenario 3 (Sc3) | LNG refueling station (Sc1) + microreliquefaction system | This unit consists of a compressor, a heat exchanger, and a refrigerant circulator. It uses electric power to liquefy BOG into LNG and return it to the storage tank. The gas composition does not change but the unit consumes some power. The unit is standalone, easy to install and remove, and can be operated without a refueling station. |
Scenario 4 (Sc4) | LNG refueling station (Sc1) + compressed natural gas (CNG) tank, CNG pump, dispenser | This is a complex refueling station that combines LNG and CNG. The unit stores BOG compressed with high pressure in a storage tank, and supplies it to CNG vehicles. It is most suitable for BOG management, but the operating cost increases because investment in initial facilities and installation area increase and additional operating personnel are required. |
Parameters | Values | References |
---|---|---|
LNG purchase price ($/t) | 799.24 | [40] |
Electricity price ($/kWh) | 0.09 | [41] |
Carbon tax ($/t) | 29.00 | [43] |
Financing equity ratio (%) | 40 | [39] |
Term for debt financing (y) | 10 | [39] |
Interest rate for debt financing (%) | 8 | [39] |
Income tax (%) | 35 | [39] |
Plant depreciation (y) | 7 | [39] |
Land (% of fixed capital investment) | 2 | [39] |
Working capital (% of fixed capital investment) | 5 | [39] |
Labor cost (full time, $/y) | 34,167 | [44] |
Labor cost (part time, $/y) | 16,667 | [44] |
Project period (y) | 15 | |
Construction period (y) | 1 |
Capital Cost ($) | ||||
---|---|---|---|---|
Sc1 | Sc2 | Sc3 | Sc4 | |
Storage tank | 156,600 | 175,227 | 156,600 | 182,932 |
Compressor and pump | 73,660 | 87,989 | 73,660 | 284,142 |
Dispenser | 56,426 | 56,426 | 56,426 | 88,906 |
Vaporizer and other equipment | 53,650 | 76,577 | 357,922 | 53,650 |
Total installed equipment cost | 340,336 | 396,219 | 644,608 | 609,630 |
Total direct costs | 408,403 | 475,463 | 754,191 | 743,748 |
Total indirect costs | 240,617 | 280,127 | 475,076 | 418,816 |
Fixed capital investment | 649,021 | 755,589 | 1,229,267 | 1,162,564 |
Total capital investment | 694,452 | 808,481 | 1,315,316 | 1,243,944 |
Operating Cost ($/y) | ||||
Sc1 | Sc2 | Sc3 | Sc4 | |
LNG purchase | 2,836,943 | 2,836,943 | 2,836,943 | 2,836,943 |
Electricity | 7500 | 7500 | 25,219 | 23,421 |
LN2 | - | 328,572 | - | - |
Carbon tax | 168,835 | - | - | - |
BOG loss | 221,576 | - | - | - |
Fixed operating costs | 64,723 | 84,504 | 111,307 | 109,880 |
Total operating costs | 3,299,576 | 3,257,518 | 2,973,469 | 2,970,244 |
Discount Rate (%) | |||||
---|---|---|---|---|---|
5 | 8 | 10 | 12 | 15 | |
NPV (USD 1000) | 404,658 | 220,194 | 123,468 | 42,753 | −55,058 |
DPBP (year) | 9.87 | 12.01 | 13.02 | 14.61 | - |
PVR | 1.0341 | 1.0337 | 1.0335 | 1.0333 | 1.0330 |
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Kim, H.-S.; Cho, C.-H. An Economical Boil-Off Gas Management System for LNG Refueling Stations: Evaluation Using Scenario Analysis. Energies 2022, 15, 8526. https://doi.org/10.3390/en15228526
Kim H-S, Cho C-H. An Economical Boil-Off Gas Management System for LNG Refueling Stations: Evaluation Using Scenario Analysis. Energies. 2022; 15(22):8526. https://doi.org/10.3390/en15228526
Chicago/Turabian StyleKim, Hyun-Seung, and Churl-Hee Cho. 2022. "An Economical Boil-Off Gas Management System for LNG Refueling Stations: Evaluation Using Scenario Analysis" Energies 15, no. 22: 8526. https://doi.org/10.3390/en15228526
APA StyleKim, H.-S., & Cho, C.-H. (2022). An Economical Boil-Off Gas Management System for LNG Refueling Stations: Evaluation Using Scenario Analysis. Energies, 15(22), 8526. https://doi.org/10.3390/en15228526