Economic Analysis of Solid Oxide Fuel Cell Systems Utilizing Natural Gas as Fuel
Abstract
:1. Introduction
2. Solid Oxide Fuel Cell System
- Production of ancillary equipment which includes choosing various steel types and forging in accordance with the design device’s dimensions. The reformer, desulphurization tanks, static mixing tanks, and other components were designed by the project unit independently;
- Pre-treatment of the fuel gas, the desulphurization of the raw gas using adsorbents;
- Single cell production, a complex manufacturing process that can be broken down into the following stages: powder treatment, paste printing, and monomer sintering [14];
- Cell stack production, in which the cut cell monomers are assembled with bipolar plates and seals;
- Operation of the cell stack system, in which the output power of the stack and the tail gas emission are analyzed.
3. Materials and Methods
3.1. Goal and Scope
3.2. Life Cycle Cost Inventory
3.2.1. Relevant Data Collection
- Implementation schedule: the construction period is 3 years.
- Funding source: the fixed asset investment funding budget is totally CNY 3.3560 million.
- Depreciation of fixed assets and amortization of intangible and current assets: the depreciation life of fixed assets is 10 years, and the residual value rate is 5.0%; the residual value of intangible and current assets is 0.
- The industry benchmark return is 10%.
- The expected selling price of the system is set at around CNY 80,000 per piece.
3.2.2. Cost Estimation
3.2.3. Sales Revenue and Tax Estimation
3.3. Life Cycle Cost Analysis
3.3.1. Economic Evaluation Indicators
- Financial NPV
- Internal rate of return
- Payback period
3.3.2. Economic Benefits Impact Factor Analysis
3.3.3. Economic Sensitivity Analysis
4. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Appendix A
Project | 1st | 2nd | 3rd | 4th | 5th | 6th | 7th | 8th | 9th | 10th | 11th | 12th | 13th |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales Volume | 0 | 48 | 96 | 192 | 480 | 800 | 800 | 800 | 800 | 800 | 800 | 800 | 800 |
Annual Sales revenue | 0 | 384 | 768 | 1536 | 3840 | 6400 | 6400 | 6400 | 6400 | 6400 | 6400 | 6400 | 6400 |
Taxes and surcharges | 0 | 19.2 | 38.4 | 76.8 | 192 | 320 | 320 | 320 | 320 | 320 | 320 | 320 | 320 |
Main business cost | 0 | 447.8595 | 754.119 | 1366.64 | 3204.2 | 5245.93 | 5246.59 | 5245.93 | 5245.925 | 5245.925 | 5245.925 | 5245.925 | 5245.925 |
Sales profit | 0 | −83.0595 | −24.519 | 92.562 | 443.805 | 834.075 | 833.408 | 834.075 | 834.075 | 834.075 | 834.075 | 834.075 | 834.075 |
overhead | 0 | 1.536 | 3.072 | 6.144 | 15.36 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 |
Selling expenses | 0 | 0.768 | 1.536 | 3.072 | 7.68 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 |
Total profit | 0 | −85.3635 | −29.127 | 83.346 | 420.765 | 795.675 | 795.008 | 795.675 | 795.675 | 795.675 | 795.675 | 795.675 | 795.675 |
Income tax | 0 | −12.8045 | −4.3691 | 12.5019 | 63.1148 | 119.351 | 119.251 | 119.351 | 119.3513 | 119.35125 | 119.35125 | 119.3513 | 119.35125 |
Net profit | 0 | −72.559 | −24.758 | 70.8441 | 357.65 | 676.324 | 675.757 | 676.324 | 676.3238 | 676.32375 | 676.32375 | 676.3238 | 676.32375 |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | |
Net cash flow | −699.16 | −72.559 | −24.758 | 70.8441 | 357.65 | 676.324 | 675.757 | 676.324 | 676.3238 | 676.32375 | 676.32375 | 676.3238 | 676.32375 |
Accumulated net cash flow | −699.16 | −771.719 | −796.48 | −725.63 | −367.98 | 308.341 | 984.098 | 1660.42 | 2336.746 | 3013.0695 | 3689.3933 | 4365.717 | 5042.0408 |
IRR | 32.02% | ||||||||||||
Pt | 5.544092 | ||||||||||||
NPV | CNY 1976.01 | ||||||||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | |
Discounted net cash flow | −699.16 | −65.9627 | −20.461 | 53.2262 | 244.28 | 419.944 | 381.447 | 347.061 | 315.51 | 286.82729 | 260.75208 | 237.0473 | 215.49759 |
Accumulated net cash flow discount | −699.16 | −765.123 | −785.58 | −732.36 | −488.08 | −68.134 | 313.313 | 660.374 | 975.8845 | 1262.7118 | 1523.4638 | 1760.511 | 1976.0088 |
Dynamic Pt | 6.178619 |
Project | 1st | 2nd | 3rd | 4th | 5th | 6th | 7th | 8th | 9th | 10th | 11th | 12th | 13th |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales Volume | 0 | 48 | 96 | 192 | 480 | 800 | 800 | 800 | 800 | 800 | 800 | 800 | 800 |
Annual Sales revenue | 0 | 384 | 768 | 1536 | 3840 | 6400 | 6400 | 6400 | 6400 | 6400 | 6400 | 6400 | 6400 |
Taxes and surcharges | 0 | 19.2 | 38.4 | 76.8 | 192 | 320 | 320 | 320 | 320 | 320 | 320 | 320 | 320 |
Main business cost | 0 | 447.8595 | 754.119 | 1366.638 | 3204.195 | 5245.925 | 5245.925 | 5245.925 | 5245.925 | 5245.925 | 5245.925 | 5245.925 | 5245.925 |
Sales profit | 0 | −83.0595 | −24.519 | 92.562 | 443.805 | 834.075 | 834.075 | 834.075 | 834.075 | 834.075 | 834.075 | 834.075 | 834.075 |
overhead | 0 | 1.536 | 3.072 | 6.144 | 15.36 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 | 25.6 |
Selling expenses | 0 | 0.768 | 1.536 | 3.072 | 7.68 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 |
Total profit | 0 | −85.3635 | −29.127 | 83.346 | 420.765 | 795.675 | 795.675 | 795.675 | 795.675 | 795.675 | 795.675 | 795.675 | 795.675 |
Income tax | 0 | −12.804525 | −4.36905 | 12.5019 | 63.11475 | 119.35125 | 119.35125 | 119.35125 | 119.35125 | 119.35125 | 119.35125 | 119.35125 | 119.35125 |
Carbon trading price | 0 | 2.113290432 | 4.226580864 | 8.453161728 | 21.13290432 | 35.2215072 | 35.2215072 | 35.2215072 | 35.2215072 | 35.2215072 | 35.2215072 | 35.2215072 | 35.2215072 |
Net profit | 0 | −70.445684 | −20.531369 | 79.29726173 | 378.7831543 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | |
Net cash flow | −699.16 | −70.445684 | −20.531369 | 79.29726173 | 378.7831543 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 | 711.5452572 |
Accumulated net cash flow | −699.16 | −769.60568 | −790.13705 | −710.839792 | −332.05663 | 379.4886195 | 1091.033877 | 1802.579134 | 2514.124391 | 3225.669648 | 3937.214906 | 4648.760163 | 5360.30542 |
IRR | 33.27% | ||||||||||||
Pt | 5.466669736 | ||||||||||||
NPV | ¥2130.87 | ||||||||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | |
Discounted net cash flow | −699.16 | −64.041531 | −16.968073 | 59.57720641 | 258.7139911 | 441.8136225 | 401.6487477 | 365.1352252 | 331.9411138 | 301.7646489 | 274.331499 | 249.3922719 | 226.7202471 |
Accumulated net cash flow discount | −699.16 | −763.20153 | −780.16960 | −720.59239 | −461.87840 | −20.0647851 | 381.5839626 | 746.7191879 | 1078.660302 | 1380.424951 | 1654.75645 | 1904.148722 | 2130.868969 |
Dynamic Pt | 6.04995605 |
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Sizes | Form | Index | ||||
---|---|---|---|---|---|---|
Andrea L. Facci [15] | 25 kW /40 kW | SOFC-based CHCP plant | Cost minimization | PEC minimization | Payback period time | - |
Moein Shamoushaki [16] | - | SOFC-GT | Cost per unit of time | fuel cost rate | Exergy destruction cost | Payback period time |
R. Napoli [17] | 1 kW | PEMFC and SOFC micro-CHP fuel cell systems | Net present value | - | - | - |
Mehdi Aminyavari [18] | - | SOFC-GT hybrid power plant | Cost per unit of time | The unit cost of fuel | - | - |
A Khandkar [19] | 25 kW | Natural gas-fueled SOFC power system | Total capital cost | Operating cost | - | - |
Ettore Bompard [20] | 5 kW | High-temperature SOFC systems | Net present value | Internal Rate of Return | - | - |
Mousa Meratizaman [21] | 11–42.9 kW | SOFC-GT | Annualized capital/replacement/maintenance/operating cost | Net present value | Levelized cost of product | - |
Valentina Zaccaria [22] | 330 kW | SOFC-GT | Payback Period | Net Present Value | Internal Rate of Return | - |
Khalid Al-Khori [23] | 20 MW | Combined steam and power system with a SOFC unit | Net present value | Internal Rate of Return | Return of Investment | - |
Beneta Eisavi [24] | - | SOFC-based hybrid systems | Total cost | Annual levelized capital investment | The capital recovery factor | - |
Number | Project | Value/CNY Million | Operating Period /CNY Million·Year−1 | Salvage Value /CNY Million |
---|---|---|---|---|
1 | Fixed assets | 335.60 | 54.61 | 16.78 |
2 | Intangible assets and deferred assets | 33.56 | 5.46 | 0.00 |
3 | Money in circulation | 300.00 | 0.00 | 0.00 |
4 | Land use cost | 30.00 | 0.00 | 0.00 |
Total | 699.16 | 60.07 | 16.78 |
Categories | Cost | Categories | Cost | ||
---|---|---|---|---|---|
Natural gas | CNY million·m3 | 0.00037 | Powder j | CNY million·cylinders−1 | 0.0087 |
Year/m3 | 6363.74 | cylinders | 88 | ||
N2 | CNY million·cylinders−1 | 0.006 | Catalysts | CNY million·kg−1 | 0.06 |
cylinders | 10 | kg | 5 | ||
Complementary facility | Material cost/ CNY million | 110.4 | Purified water | CNY million·barrel−1 | 0.0035 |
Stack | Material cost/ CNY million | 120.96 | barrel | 256 | |
Coating cost/ CNY million | 178.56 | Print Cutting | CNY million | 178.56 | |
Powder a | CNY million·kg−1 | 0.096 | Water | CNY million·t−1 | 0.00022 |
kg | 21 | t | 821.25 | ||
Powder b | CNY million·kg−1 | 0.0735 | Desulphurization | CNY million·kg−1 | 0.028 |
kg | 148 | kg | 3 | ||
Powder c | CNY million·cylinders−1 | 0.0034 | Reagents g | CNY million·cylinders−1 | 0.00144 |
cylinders | 26 | cylinders | 6 | ||
Powder d | CNY million·cylinders−1 | 0.0038 | Powder h | CNY million·cylinders−1 | 0.0529 |
cylinders | 13 | cylinders | 9 | ||
Powder e | CNY million·kg−1 | 0.0105 | Powder i | CNY million·cylinders−1 | 0.0015 |
kg | 51 | cylinders | 18 | ||
Powder f | CNY million·barrel−1 | 0.012 | Electrical power | CNY million·kWh−1 | 0.000056 |
barrel | 10 | kWh | 32,871.48 | ||
Total | CNY million·Year−1 | 609.161 |
Staff | Managerial Staff | |
---|---|---|
Number of staff | 18 | 4 |
Wages/person—(CNY million-month−1) | 0.5 | 0.7 |
Wages (CNY million-year−1) | 108.0 | 33.6 |
Total/ CNY million-year−1 | 141.60 |
Number | Project | Annual Running Cost/ CNY Million Year−1 |
---|---|---|
1 | Annual depreciation and amortization | 60.07 |
2 | Fuel gas | 2.42 |
3 | Total material | 404.16 |
4 | Total machining | 184.32 |
5 | Reagent cost | 16.24 |
6 | Water and electricity | 2.02 |
7 | Wages and benefits | 141.60 |
9 | Maintenance (1%) | 3.36 |
Total cost | 814.19 |
Rate of Change | −20% | −10% | 0 | 10% | 20% |
---|---|---|---|---|---|
Stack Materials | 0.0408 | 0.0459 | 0.051 | 0.0561 | 0.0612 |
The changed material costs | 345.408 | 374.784 | 404.16 | 433.536 | 462.912 |
The changed business costs | 695.367 | 724.743 | 754.119 | 783.495 | 812.871 |
NPV/CNY | 3802.30 | 2889.31 | 1976.33 | 1063.34 | 150.36 |
The changed material costs | 323.328 | 363.744 | 404.16 | 444.576 | 484.992 |
The changed business costs | 732.039 | 743.079 | 754.119 | 765.159 | 776.199 |
NPV/CNY | 2662.56 | 2319.44 | 1976.33 | 1633.21 | 1290.10 |
The changed Sales profits | 6.4 | 7.2 | 8 | 8.8 | 9.6 |
NPV/CNY | - | −276.90 | 1976.33 | 4229.50 | 6482.78 |
The changed wages | 113.28 | 127.44 | 141.6 | 155.76 | 169.92 |
The changed business cost | 755.999 | 770.159 | 784.319 | 798.479 | 812.639 |
NPV/CNY | 2140.35 | 2058.34 | 1976.33 | 1894.32 | 1812.31 |
The changed processing cost | 147.456 | 165.888 | 184.32 | 202.752 | 221.184 |
The changed business cost | 688.503 | 736.311 | 784.319 | 831.927 | 879.735 |
NPV/CNY | 3122.04 | 2549.18 | 1976.33 | 1403.47 | 830.62 |
The changed raw material cost | 12.9952 | 14.6196 | 16.244 | 17.8684 | 19.4928 |
The changed business cost | 750.8702 | 752.4946 | 754.119 | 755.7434 | 757.3678 |
NPV/CNY | 2077.30 | 2026.81 | 1976.33 | 1925.84 | 1875.36 |
The changed initial investment | 559.328 | 629.244 | 699.16 | 769.076 | 838.992 |
NPV/CNY | 2116.16 | 2046.24 | 1976.33 | 1906.41 | 1836.50 |
Rate of Change | −20% | −10% | 0 | 10% | 20% |
---|---|---|---|---|---|
Stack Materials | 0.0408 | 0.0459 | 0.051 | 0.0561 | 0.0612 |
The changed material costs | 345.408 | 374.784 | 404.16 | 433.536 | 462.912 |
The changed business costs | 695.367 | 724.743 | 754.119 | 783.495 | 812.871 |
IRR | 44.81% | 38.87% | 32.02% | 23.70% | 12.41% |
The changed material costs | 323.328 | 363.744 | 404.16 | 444.576 | 484.992 |
The changed business costs | 732.039 | 743.079 | 754.119 | 765.159 | 776.199 |
IRR | 37.27% | 34.73% | 32.02% | 29.12% | 25.96% |
The changed Sales profits | 6.4 | 7.2 | 8 | 8.8 | 9.6 |
IRR | - | 4.78% | 32.02% | 47.37% | 59.21% |
The changed wages | 113.28 | 127.44 | 141.6 | 155.76 | 169.92 |
The changed business cost | 755.999 | 770.159 | 784.319 | 798.479 | 812.639 |
IRR | 33.99% | 33.00% | 32.02% | 31.05% | 30.09% |
The changed processing cost | 147.456 | 165.888 | 184.32 | 202.752 | 221.184 |
The changed business cost | 688.503 | 736.311 | 784.319 | 831.927 | 879.735 |
IRR | 40.46% | 36.45% | 32.02% | 27.03% | 21.21% |
The changed raw material cost | 12.9952 | 14.6196 | 16.244 | 17.8684 | 19.4928 |
The changed business cost | 750.8702 | 752.4946 | 754.119 | 755.7434 | 757.3678 |
IRR | 32.84% | 32.43% | 32.02% | 31.61% | 31.19% |
The changed initial investment | 559.328 | 629.244 | 699.16 | 769.076 | 838.992 |
IRR | 36.31% | 34.02% | 32.02% | 30.25% | 28.66% |
Rate of Change | −20% | −10% | 0 | 10% | 20% |
---|---|---|---|---|---|
Stack Materials | 0.0408 | 0.0459 | 0.051 | 0.0561 | 0.0612 |
The changed material costs | 345.408 | 374.784 | 404.16 | 433.536 | 462.912 |
The changed business costs | 695.367 | 724.743 | 754.119 | 783.495 | 812.871 |
Pt | 4.907 | 5.176 | 5.544 | 6.239 | 8.046 |
The changed material costs | 323.328 | 363.744 | 404.16 | 444.576 | 484.992 |
The changed business costs | 732.039 | 743.079 | 754.119 | 765.159 | 776.199 |
Pt | 5.250 | 5.382 | 5.544 | 5.749 | 6.015 |
The changed Sales profits | 6.4 | 7.2 | 8 | 8.8 | 9.6 |
Pt | - | 10.478 | 5.544 | 4.766 | 4.302 |
The changed wages | 113.28 | 127.44 | 141.6 | 155.76 | 169.92 |
The changed business cost | 755.999 | 770.159 | 784.319 | 798.479 | 812.639 |
Pt | 5.388 | 5.465 | 5.544 | 5.626 | 5.712 |
The changed processing cost | 147.456 | 165.888 | 184.32 | 202.752 | 221.184 |
The changed business cost | 688.503 | 736.311 | 784.319 | 831.927 | 879.735 |
Pt | 5.108 | 5.291 | 5.544 | 5.918 | 6.528 |
The changed raw material cost | 12.9952 | 14.6196 | 16.244 | 17.8684 | 19.4928 |
The changed business cost | 750.8702 | 752.4946 | 754.119 | 755.7434 | 757.3678 |
Pt | 5.493 | 5.518 | 5.544 | 5.571 | 5.599 |
The changed initial investment | 559.328 | 629.244 | 699.16 | 769.076 | 838.992 |
Pt | 5.337 | 5.441 | 5.544 | 5.647 | 5.751 |
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Yang, Y.; Shen, Y.; Sun, T.; Liu, P.; Lei, T. Economic Analysis of Solid Oxide Fuel Cell Systems Utilizing Natural Gas as Fuel. Energies 2024, 17, 2694. https://doi.org/10.3390/en17112694
Yang Y, Shen Y, Sun T, Liu P, Lei T. Economic Analysis of Solid Oxide Fuel Cell Systems Utilizing Natural Gas as Fuel. Energies. 2024; 17(11):2694. https://doi.org/10.3390/en17112694
Chicago/Turabian StyleYang, Yantao, Yilin Shen, Tanglei Sun, Peng Liu, and Tingzhou Lei. 2024. "Economic Analysis of Solid Oxide Fuel Cell Systems Utilizing Natural Gas as Fuel" Energies 17, no. 11: 2694. https://doi.org/10.3390/en17112694
APA StyleYang, Y., Shen, Y., Sun, T., Liu, P., & Lei, T. (2024). Economic Analysis of Solid Oxide Fuel Cell Systems Utilizing Natural Gas as Fuel. Energies, 17(11), 2694. https://doi.org/10.3390/en17112694