3.2. TGA Behaviour
The TGA behaviour of individual pyrolysis of OS and BM and OS:BM blends can be observed in
Figure 1. The temperature range from 80 to 520 °C was selected according to the individual pyrolysis temperature of BM (250–500 °C) [
2] and OS (350–550 °C) [
41]. A temperature of 520 °C was chosen, as for both fuels a temperature greater than 550 °C favour more gas yield than oil [
42].
The TGA curve of BM pyrolysis started with a pre-pyrolysis stage from 100 to 250 °C, followed by the most significant mass loss at the temperature range of 250–400 °C, with a smaller loss in mass continuing after 400 °C. As expected, there was no considerable mass loss between 80 and 120 °C. The BM pyrolysis temperature range is explained by its main components, cellulose, hemicellulose, and lignin, which decompose at 350–400 °C, 220–315 °C, and 250–800 °C, respectively [
3]. The mass loss curve and temperature range in BM pyrolysis agreed with the decomposition pattern of its three major components: cellulose, hemicellulose, and lignin (40–50%, 15–30%, and 10–25% respectively). As observed, the majority of the mass loss occurred in the decomposition temperature range of cellulose and hemicellulose, and the partial decomposition of lignin [
43]. At temperatures above 500–520 °C, the last stage of BM decomposition occurred, which included the decomposition of lignin and residues from incomplete pyrolysis. The final mass losses for BM were 79.5 to 78.8 wt% in N
2 and CO
2, respectively, which are comparable to mass losses obtained in the TGA of woody BM at different heating rates studied by Garcia-Perez et al. [
44], who also observed the minimal changes in the mass loss at temperatures above 450–500 °C.
The individual pyrolysis of OS is shown in
Figure 1A,B. The mass loss started at temperatures above 300 °C, having the highest mass loss at a range from 350 to 510 °C, which resulted in a final mass loss from 32.1 to 32.3 wt% in N
2 and CO
2, respectively. Likewise, with BM, there was no significant amount of moisture in the OS sample. A one-stage mass loss in the range of 350–510 °C can be attributed to the endothermic transformation of OS kerogen into volatile hydrocarbons and semicoke, as also observed by Wang et al. [
45]. Decomposition above 600 °C, which was not covered in this study, would be related to the decomposition of inorganic matter, residual organic matter, and carbonates, as explained by Tiwary et al. [
46] and Lin et al. [
47]. Compared to OS, BM had a significantly higher share of mass loss (79 vs. 32 wt%). This was due to lower ash content in BM samples (0.3% in BM vs. 52.4% in OS) (
Table 1).
The co-pyrolytic behaviour of OS and BM blends 9:1, 7:3, 1:1, and 3:7 in N
2 and CO
2 atmospheres is shown in
Figure 1A and
Figure 1B, respectively. The experiments for all the samples including pyrolysis of only OS (1:0 OS:BM) and only BM (0:1 OS:BM) were carried out at a temperature range between 80 and 550 °C. For the 9:1 OS:BM blend, the TGA decomposition curve had a profile comparable to the curve of individual pyrolysis of OS. However, the addition of 10 wt% of BM accelerated the decomposition of the blend, reducing the initial pyrolysis temperature to around 260 °C for both gas atmospheres. Additionally, the presence of BM caused a higher mass loss in the range of 250–400 °C, resulting in 11–12 wt% mass loss, compared to 4–5 wt% in individual co-pyrolysis of OS. After 400 °C, the decomposition curve followed the same pattern of individual pyrolysis of OS, but the curve was shifted from 1 to 3 °C to the left, resulting in a decomposition of the blend at a slightly lower temperature. Overall, the 9:1 OS:BM blend resulted in a higher final mass loss (from 35.1–36.2 wt%). The 7:3 OS:BM blend had a more pronounced initial decomposition stage, which also started at a lower temperature, close to 250 °C, and increased the mass loss to 23.5–24 wt% in the range of 250–400 °C. At temperatures above 400 °C, the decomposition curve followed a similar behaviour to individual pyrolysis of OS and 9:1 OS:BM co-pyrolysis, but the curve was shifted around 3–5 °C to the left for both gas atmospheres. The 7:3 OS:BM blend had a final mass loss between 43.8–44.1 wt%. As the share of BM increased to 50 and 70 wt% (OS:BM 1:1 and 3:7), the main decomposition started between 200 and 220 °C, with a mass loss of 44 and 60 wt%, respectively, in the range of 250–400 °C. The share of OS decomposed above 400 °C, starting at 8–10 °C lower than individual OS pyrolysis. The final mass loss was 57.0–57.2 and 66.4–66.7 wt% for OS:BM 1:1 and 3:7, respectively. The residual mass of OS:BM blends are mostly composed of Char and ashes from BM pyrolysis and semicoke (char and organic matter) from OS [
48].
The DTG curves in N
2 and CO
2 are shown in
Figure 2A,B for OS and BM and OS:BM blends. The temperatures where the highest loss of mass occurred varied based on the TGA behaviour of each fuel and the blend ratio. Individual pyrolysis of BM had the highest DTG peak at 355–358 °C, while the same for OS reached 443–446 °C. The OS:BM blends had two temperature peaks as a result of an additive pyrolytic behaviour of both fuels. The higher ratios of BM shifted the TGA curve, and DTG peaks to the left up to 10 °C in OS:BM blends, towards a behaviour more similar to the pyrolysis of BM, including the temperature ranges where the most significant share of OS pyrolysis occurred. Therefore, the DTG peaks of OS:BM blends varied due to their combined thermal decomposition, and the heat transfer interactions between OS and BM. The addition of BM to OS contributed to enhanced pyrolysis. This was maybe due to and higher volatile content of BM (
Table 1), which potentially led to the production of a higher yield of liquid (oil) and gaseous products [
49]. The addition of BM and the pyrolysis temperature shift can reduce the activation energy [
50]. Higher ratios of BM can increase the yield of products [
51] and accelerate thermal decomposition [
20]. A probable reason for the enhanced OS pyrolysis when adding BM is the catalytic effect of fuel elements, such as ash alkali and alkaline earth metals, which can promote pyrolysis, enhance organic matter decomposition, and promote the production of oil and gas [
16,
42,
51]. Higher hydrogen content of BM (6.6 vs. 2.8 wt% in OS) can also contribute to an increased number of hydrogen-free radicals promoting OS pyrolysis and enhancing liquid and gaseous pyrolytic products [
52].
From the co-pyrolytic curves in
Figure 1A,B and
Figure 2A,B, it can be seen that the TGA decomposition was a result of an additive behaviour of individual pyrolysis of OS and BM, as the final weight loss increased with the addition of BM, as also observed by Kiliç et al. [
53].
Figure 3 displays the residual mass vs. OS:BM blends in all N
2 and CO
2. For both gas atmospheres, the additive behaviour is evidenced by a linear increase in mass loss as the BM ratio increases, with a linear coefficient of determination R
2 from 0.994 to 0.996. The TGA behaviour of OS:BM blends follow a two-stage decomposition, the first stage from 200 to 380–400 °C, which is predominantly attributed to BM pyrolysis, and the second stage, from 380–400 to 490–500 °C, which primarily corresponds to OS pyrolysis. The temperature range, where the largest share of mass loss occurred for both pyrolysis blends, was from 200 to 500 °C, as also noted by Chen et al. [
20]. An earlier thermal degradation occurred as the BM ratio increased, which was also noted by Dai et al. [
51]. This was mainly due to a shift of the mass loss in all decomposition stages towards a lower temperature region, which can lead to improved pyrolysis characteristics of OS, as explained previously by Jiang, et al. [
16].
The co-pyrolytic behaviour of OS and BM is also shown in
Figure 1A,B for pyrolysis in N
2 and CO
2 atmospheres. At first glance, it can be visualised that the TGA curves for individual pyrolysis, as well as for OS:BM blends, have almost identical behaviour under both gas atmospheres. There were few differences in pyrolysis in CO
2 atmospheres compared to N
2. The differences in the final residual mass between CO
2 and N
2 atmospheres for OS:BM 1:0, 9:1, 7:3, 1:1, 3:7, and 0:1 were 0.2, 1.2, 0.2, 0.2, 0.2, and 0.7 wt%, respectively. The effect of CO
2 could in all likelihood be more noticeable at higher temperatures (above 500 °C), as the gas can contribute to gasification reactions, enhancing thermal cracking and increasing the gas yield, while decreasing the solid yield [
54,
55]. Even though CO
2 atmospheres did not have considerable improvement in the pyrolysis of OS and BM from a TGA point of view, using CO
2 can be potentially beneficial, as the decomposition behaviour and the mass losses are not inhibited and the outcome is comparable to N
2 pyrolysis, while having the advantage of using this pollutant gas to be stored through Carbon Capture, Utilisation and Storage Technologies (CCUS) [
56].
3.3. Interactions in Co-Pyrolysis
A detailed comparison is shown in
Figure 4A,B, displaying the experimental and theoretical TGA (from Equation (1)) curves obtained for co-pyrolysis of OS:BM 9:1, 7:3, 1:1, and 3:7 blend ratios in N
2 and CO
2 atmospheres.
The theoretical and experimental TGA curves of OS:BM co-pyrolysis displayed slight differences in the residual mass for all the OS:BM blends in both gas atmospheres. The TGA curves shown in
Figure 4A,B indicate that the experimental curves behaved as an additive process from individual pyrolysis of OS and BM, as also demonstrated in the theoretical curves, which had almost identical behaviour. However, there were some slight differences between the theoretical and experimental curves, which can be observed in
Figure 5A,B. In the temperature range from 80 to 250 °C, the TGA experimental and theoretical residual mass differed by less than 0.5 wt% for all blends, with the majority of the experimental residual mass being higher than the theoretical for all blends in both gas atmospheres. The behaviour was different at temperatures from 250 to 370 °C, where most BM decomposition occurred. For N
2 pyrolysis, the experimental residual mass was higher than the theoretical residual mass, reaching the maximum difference at 350–360 °C, with up to 1.4, 2.8, 1.8, and 2.4 wt% difference for OS:BM 9:1, 7:3, 1:1, and 3:7, respectively. The blends in the CO
2 atmosphere at the same temperature range had higher experimental residual mass for OS:BM 9:1 and 7:3 (up to 1.0 and 2.8 wt% difference, respectively) and lower residual mass with less than 1 wt% difference for OS:BM 1:1 and 3:7. After 370–400 °C, OS:BM 1:1 and 3:7 blends had a final experimental residual mass of 2.2–2.3 and 0.7–1.8 wt% lower than the theoretical residual mass. The 9:1 and 7:3 blends had the opposite behaviour, with a higher experimental residual mass, from 1.2 to 1.9 and 1.4 to 1.5 wt%, higher than the theoretical residual mass. Overall, the residual mass difference between experimental and theoretical decomposition was no greater than 3 wt%, with an uncertainty of ±1 wt%, with the highest differences at temperatures from 350 to 370 °C and >450 °C, and the lowest differences at temperatures below 250 °C.
From the comparison of experimental and theoretical TGA curves, it was observed that at temperatures below 250 °C there were negligible or no interactions between OS and BM. At temperature ranges of 350–370 °C and >450 °C, there were some slight interactions between OS and BM, with a predominantly inhibiting effect on the mass loss for OS:BM 9:1 and 7:3 blends, and a mass loss promoting effect for OS:BM 1:1 and 3:7 blends in both atmospheres, indicating improved pyrolysis as the BM ratio raised. The peaks of interactions were identified to coincide with the highest DTG temperature peaks, where BM and OS were going through the most significant stage of decomposition, indicating the existence of interactions during the main pyrolytic stage for each fuel. Nonetheless, in all cases, the promotion or inhibition effects were not too significant to conclude the presence of a strong synergistic effect during co-pyrolysis. Similar results have been obtained by Kiliç et al. [
53] in the co-pyrolysis of OS and E.rigida, and Janik et al. [
15] in the co-pyrolysis of OS and Terebinth berries, who noted an additive behaviour from individual pyrolysis of OS and BM. Johannes et al. [
57] also noted minimal synergistic effects, only in the initial decomposition stage. On the contrary, other research has found promoting synergistic interactions between OS and different BM, which increased the liquid product yields, decreased the solid yields and the activation energy, and improved the pyrolysis product properties [
13,
20,
51]. It should be noted that, in most research, the synergistic effects were observed in the yields and/or composition of products and mostly in larger-scale equipment.
3.4. Kinetic Studies
The experimental and theoretical mass losses of OS, BM, and OS:BM blends in co-pyrolysis at 10, 20, and 30 °C/min are shown in
Table 2, where it can be observed that the theoretical mass loss differs from the experimental mass loss in blends with larger ratios of BM. However, the differences are lower than 2 wt% in most blends and heating rates, except for the OS:BM blend 3:7 at 30 °C/min. The TGA data at heating rates of 10, 20, and 30 °C/min were used to calculate the apparent activation energy using the Coats–Redfern model, as shown in
Table 3.
From
Table 3, the deviation in the activation energy for all OS:BM blends at different heating rates was below 2.5%, except for 7.8 for OS:BM 1:0. Therefore, the calculation of the activation energy is considered reliable as the deviation is well below 10%. It is also observed that the R
2 values are close to 1, especially for 100 wt% BM and for OS:BM blends with higher ratios of BM. As the BM ratio increased, the reaction order n that resulted in the best correlation was also raised. The activation energies obtained with Coats–Redfern agree with some other research, for BM [
58,
59] and OS [
60]. It should be considered that the values of activation energies vary, depending on the temperature range studied. The current study calculated the activation energy for a temperature range where pyrolysis of BM and OS occurred, at 200–520 °C. However, the activation energies calculated using the Coat–Redfern model are considerably lower than those found in most of the results from the literature. Therefore, the Kissinger, Friedman, and Vyazovkin models were applied, and the results obtained through these methods are shown in
Table 4.
While Coats–Redfern resulted in activation energies of 96.7 kJ/mol for BM and 58.9 kJ/mol for OS, the results from the Kissinger, Friedman, and Vyazovkin models shown in
Table 4 are significantly different. Even though the Coats–Redfern model provided a higher R
2, Vyazovkin, and Friedman are advanced isoconversional models that determine the kinetic parameters at different stages of conversion, which resulted in a more detailed analysis of the pyrolysis and co-pyrolysis of OS and BM. From Kissinger, Friedman, and Vyazovkin models, the activation energy range was 139.3–147.4 kJ/mol for BM and 160.2–171.5 kJ/mol for OS. The apparent activation energy for OS:BM blends ranged from 145.9 to 197.3 kJ/mol. These values are in accordance with most studies from the literature on OS and BM [
20,
51,
61,
62,
63]. The apparent activation energy for OS and BM and OS:BM blends at different stages of conversion based on the Friedman model are shown in
Figure 6A,B and
Figure 7, respectively.
From the apparent activation energies shown in
Figure 6A,B, it can be observed that both OS and BM have activation energy in the range of 100–200 kJ/mol at most degrees of conversion, which tend to decrease as the conversion degree increases. However, the most significant result is observed in
Figure 7. For all OS:BM blends, there is a clear two-stage decomposition based on the activation energy at different stages of conversion. Lower activation energy at the first stage corresponds mostly to BM pyrolysis, while the second stage of higher activation energy corresponds for the most part to OS pyrolysis. The two-stage decomposition varies based on the ratio of OS:BM. The higher ratio of OS results in a wider second stage of conversion, with a higher activation energy. These results agree with the additive behaviour obtained in the TGA analysis and the analysis of interactions between OS and BM in
Section 3.2. A two-stage decomposition with two different sections of apparent activation energies could explain the additive behaviour and low interactions in the residual mass of OS:BM co-pyrolysis. Based on the kinetic results from the Friedman model from
Figure 7, the average activation energy for OS and BM was calculated based on the conversion ranges of the two-stage decomposition observed. The results are shown in
Table 5.
3.5. Process Modelling
In the Aspen Plus
® environment, OS was modelled as a non-conventional component, while the BM components (i.e., cellulose, hemicellulose, and lignin) were entered as conventional components, and their thermophysical properties were estimated using the approach proposed by Gorensek et al. [
64]. The kinetic parameters used in the model for BM and OS are shown in
Table 6. The biochemical composition of BM, i.e., cellulose, hemicellulose, lignin-C, lignin-H, and lignin-O, was estimated from the elemental analysis of wood using the method proposed by Debiagi et al. [
65]. The Peng–Robinson Equation of State with Boston–Mathias (PR-BM) modification was used to estimate the thermodynamic properties of conventional components.
Figure 8 displays the Aspen Plus
® process schematics used.
With the first-order reaction mechanism, the kinetic parameters estimated by the TGA kinetic models were optimised to fit with the experimental data as shown in
Figure 9. There was a close match between the model prediction and the experimental TGA data of the individual pyrolysis of BM and OS, and the co-pyrolysis of BM and OS. The mean absolute errors for BM and OS of 3.78% and 1.81%, respectively, and 2.89, 2.60, 1.75, and 2.53% for OS:BM 9:1, 7:3, 1:1, and 3:7, were obtained by comparing the simulated and experimental TGA data. A sensitivity analysis revealed that the exponential factor, A, and reaction order, n, have a greater influence on the mass loss curve than the activation energy.