Current Research Status and Prospects of Electrode Boilers Under the Background of the “Dual Carbon” Goals
Abstract
:1. Introduction
2. The Fundamental Principle of the Electrode Boiler
2.1. Types of Electrode Boilers
2.2. Operating Mechanism of Immersion-Type Electrode Boilers
- (1)
- The electrodes heat the boiler water: the three-phase electrode is directly immersed in the boiler water, and when electrified, the boiler water, characterized by high thermal resistance, is instantly heated, generating high-quality steam.
- (2)
- Water circulation within the boiler: the water from the outer drum of the boiler is pumped into the inner drum via a circulation pump to maintain the concentration of the boiler water within the inner drum.
- (3)
- External feedwater supply: during normal operation or in a hot standby state, external feedwater is required to maintain a constant water level in the outer drum of the boiler, ensuring that the boiler operates reliably.
3. Development of Electrode Boilers in the Context of the “Dual Carbon” Goals
3.1. The Evolution of Electrode Boilers in China
3.2. The Technological Advancements of Relevant Enterprises in China
4. Current Status of Application of and Research on Electrode Boilers in the Context of the “Dual Carbon” Goals
4.1. Application of Electrode Boilers in Nuclear Power Plants
4.2. Thermal Energy Storage Technology of Electrode Boilers
4.3. Clean Heating
4.4. Maintaining Stable Grid Operation
4.5. Grid Peak-Shaving and Renewable Energy Consumption
5. Issues Requiring Urgent Resolution in Electrode Boiler Technology
5.1. Issues Related to Electrode Materials and Corrosion
5.2. Issues Related to Boiler Water Treatment
5.3. Issues Related to Electric Field Distribution in Boilers
5.4. Issues Related to Monitoring and Control
6. Summary and Outlook
- In recent years, numerous scholars have conducted in-depth studies on the mechanisms behind wind curtailment, proposing various strategies to enhance system integration capacity through the use of electrode boilers. Future research should focus on optimizing the parameter configurations of electrode boilers for different application scenarios, while also exploring strategies for absorbing energy from other renewable resources. Moreover, it is crucial to strengthen the connection between theoretical research and practical applications, supporting experimental validation and the dissemination of new technologies.
- The electrode boiler plays a key role in peak-shaving for combined heat and power (CHP) units and in the absorption of new energy. Future CHP systems are expected to be more modular, with electrode boilers serving as flexible and scalable components. Future efforts should prioritize the development of heat-power decoupling technologies, optimize the integration of energy storage systems (especially novel storage technologies), and refine control strategies between the CHP unit and the electrode boiler. Advanced control methods, such as fuzzy logic and neural networks, should be incorporated to enable intelligent control of the electrode boiler. These advancements will enhance system flexibility, stability, economic efficiency, and energy utilization.
- It is recommended that further research be conducted on electrode materials to reduce dependence on imported materials. Key areas of focus should include the development of novel electrode materials, additives, and protective coatings, aiming to balance high heat generation efficiency with cost-effectiveness and corrosion resistance. For example, superconducting materials, known for their unique properties, like zero resistance and strong magnetism, reduce energy losses during transmission. Their high conductivity also enhances durability, extending the lifespan of the electrodes, making them promising candidates for electrode applications. In the future, electrode materials may incorporate self-cleaning technologies through intelligent surface treatment processes, enabling automatic cleaning during operation, thus extending their lifespan while maintaining high performance. Given that corrosion and wear of electrodes are inevitable during boiler operation, the thermal efficiency in corrosive environments should be thoroughly considered when developing new materials.
- Efficient, low-cost monitoring and assessment of changes in electrode boiler water composition and corrosion are critical. With advancements in Industry 4.0 and IoT technology, there is increasing emphasis on intelligence and automation across various sectors. Research should focus on leveraging these advanced technologies to achieve more accurate and efficient remote control and minimizing control delays as much as possible.
- With the support of renewable resources such as wind and solar energy, electrode boilers will play an increasingly significant role in clean heating. In the future, the size of electrode boilers may be further reduced to meet the heating needs of residential and small commercial spaces, allowing for seamless integration with existing heating infrastructures (e.g., district heating systems) and building energy management systems (BEMS). Furthermore, electrode boilers will evolve beyond standalone heating devices, integrating with other green technologies such as photovoltaic power generation, heat pumps, and smart grids to form comprehensive energy solutions.
- In the future, electrode boilers may integrate with novel thermal storage materials (e.g., phase-change materials and ceramic storage) to improve storage efficiency and thermal energy density. This will further enhance the electrode boiler’s capabilities in energy storage and heat recovery.
- Strengthening collaboration between enterprises and universities, as well as among enterprises, is essential. Interdisciplinary and cross-regional knowledge integration is a key driver of modern technological development and is crucial for addressing significant engineering challenges.
- In addition to the applications of electrode boilers discussed in Chapter 3, considering their advantages and the specific needs of various industries, I have outlined some potential applications in Table 5.
Author Contributions
Funding
Conflicts of Interest
References
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Project | Key Achievements |
---|---|
Xinjiang Altay City Clean Energy Heating Demonstration Project, China | This project, developed by Beijing Reeter Ai Energy Technology Co., Ltd. and Heng’an Power in China, includes four 120 MW high-temperature hot-water boilers, thermal storage support, a 4500 m2 electric boiler house, and six 2000 m3 thermal storage tanks. The system utilizes off-peak electricity for thermal storage at night, releasing heat during the day. The electrode boiler’s outlet water temperature reaches 140 °C, and the thermal storage can retain heat at 130 °C. Annually, the system consumes 158 million kWh, saving 55,400 tons of coal and reducing CO2 emissions by 138,000 tons. |
Yunnan Jinding Zinc Industry Co., Ltd. Fluidized Bed Boiler Environmental Retrofit Project, China | A core piece of equipment, an electrode boiler, was successfully commissioned, achieving a thermal efficiency of 99.58%. This led to a significant reduction in energy consumption and pollutant emissions. Additionally, the system’s intelligent control improves automation levels and enhances the working conditions for operators. |
Gansu 2 Million m2 Centralized Heating Project | This project utilizes four high-pressure electrode boilers and three thermal storage tanks for centralized heating. Unlike coal-fired boilers, the electrode boilers operate without combustion, eliminating exhaust and carbon emissions, thus ensuring clean heating. The system’s high thermal efficiency minimizes energy loss, and by storing heat during off-peak hours and releasing it during peak hours, it capitalizes on the peak–valley price difference, significantly reducing operational costs—an advantage that traditional boilers cannot offer. |
Jet-Type Electrode Boilers | Immersion-Type Electrode Boilers | |
---|---|---|
Principle | Boiler water is sprayed directly onto the electrode for heating; the electrode is not immersed in the water, and there is no direct contact between the electrode and the metal shell, eliminating the need for insulation of the metal shell. | The electrode, connected to a high-voltage power source, is immersed in the boiler water for heating. Due to indirect contact between the electrode and the metal shell via the boiler water, insulation for the metal shell is required. |
Power Requirements | Three-phase four-wire system with the neutral point grounded | The three-phase electrodes within the boiler are nearly symmetrical, so no special requirements exist for the power supply lines. |
Steam Quality | High salt content | Low salt content |
Circulating Water Volume | A large volume of water is required, as heating power is mainly sustained by the volume of water sprayed onto the electrodes. | A smaller volume of circulating water is needed, primarily to compensate for evaporation losses. |
Insulation Needs | The outer shell is electrically charged and requires insulation devices. | The outer shell is not electrically charged and does not require insulation. |
Boiler Water Conductivity | High, approximately 1700 μS/cm | Low, around 20–20 μS/cm |
Operation and Maintenance | More complex; requires regular pollution discharge and water replenishment, with strict water quality requirements. | Simpler, with fewer maintenance requirements. |
Space Requirement | Larger | Smaller |
Year | Key Events Related to Electrode Boilers |
---|---|
1905 | European scientists invented the world’s first low-pressure electrode boiler. |
1926 | Sweden’s Z&I Company pioneered the submerged electrode boiler, significantly improving control precision and enabling direct connection to high-voltage power sources (6–20 kV), marking the birth of high-pressure electrode boilers. |
1940s | European researchers developed the jet-type electrode boiler, which reduced the insulation requirements and began to be applied in industrial production. |
1970s to 1980s | With the rapid expansion of nuclear power plants abroad, electrode boilers gained widespread application in nuclear power construction due to their notable performance with regard to environmental and safety-related factors. |
1983 | With the rapid expansion of nuclear power plants abroad, electrode boilers gained widespread application in nuclear power construction due to their notable performance with regard to environmental and safety-related factors. |
1990s | China introduced nuclear technology from Westinghouse for the first time, and jet-type electrode boilers began to be applied on a large scale in the country. |
2009 to present | The Chinese high-pressure electrode boiler market has continuously advanced along two main lines: the “localization of overseas brands” and the “independence of domestic manufacturers”. |
Issue | Potential Solutions |
---|---|
Electrode Materials and Corrosion | Improve the study of corrosion mechanisms; develop new electrode materials, additives, and protective coatings. |
Boiler Water Treatment | Enhance research on the characteristics of electrode boiler water under different conditions; develop faster and more accurate intelligent monitoring and dosing systems. |
Research on In-Boiler Electric Field Distribution | Improve the study of electric field distribution in electrode boilers under various conditions; explore methods to avoid or correct electric field issues. |
Monitoring and Control | Expand the scope of monitoring and control; develop more accurate and efficient systems by integrating modern intelligent technologies. |
Potential Applications | |
---|---|
Hydrogen Production and Utilization | Electrode boilers can be integrated with hydrogen production systems (e.g., electrolysis units) to provide the high temperatures required for enhanced electrolysis efficiency, or they can utilize hydrogen as an energy source to improve overall energy performance. Additionally, electrode boilers can serve as a hydrogen-powered heat sources, enabling the integration of hydrogen with thermal energy systems. |
Zero-Carbon and Smart Building Systems | Electrode boilers can adjust their operation based on real-time climate conditions, energy prices, and building demands. They can also be integrated with other in-building energy systems (e.g., heat pumps, solar energy, and energy storage) to optimize energy management and reduce carbon emissions. |
Seawater Desalination | Electrode boilers can supply stable thermal energy for seawater desalination, particularly when paired with renewable energy sources. This not only reduces carbon emissions but also enhances the economic viability of desalination processes. By integrating with solar, wind, and other renewable energy sources, electrode boilers offer low-carbon, efficient desalination solutions. |
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Zhao, Z.; Hu, R.; Zhang, Y.; Dong, H.; Du, Q. Current Research Status and Prospects of Electrode Boilers Under the Background of the “Dual Carbon” Goals. Energies 2025, 18, 769. https://doi.org/10.3390/en18040769
Zhao Z, Hu R, Zhang Y, Dong H, Du Q. Current Research Status and Prospects of Electrode Boilers Under the Background of the “Dual Carbon” Goals. Energies. 2025; 18(4):769. https://doi.org/10.3390/en18040769
Chicago/Turabian StyleZhao, Zheng, Rui Hu, Yu Zhang, Heming Dong, and Qian Du. 2025. "Current Research Status and Prospects of Electrode Boilers Under the Background of the “Dual Carbon” Goals" Energies 18, no. 4: 769. https://doi.org/10.3390/en18040769
APA StyleZhao, Z., Hu, R., Zhang, Y., Dong, H., & Du, Q. (2025). Current Research Status and Prospects of Electrode Boilers Under the Background of the “Dual Carbon” Goals. Energies, 18(4), 769. https://doi.org/10.3390/en18040769