1. Introduction
With the development of human society, the growing demand for energy coupled with the depletion of fossil fuels has become increasingly prominent, making the development and utilization of renewable energy inevitable. Offshore wind energy is considered one of the most promising technologies in the renewable energy sector [
1]. Offshore wind platforms possess characteristics such as vast reserves, non-pollution, renewability, widespread distribution, and low development costs, making them a focal point for the clean energy development of various countries [
2]. Since the establishment of the world’s first offshore wind farm in Denmark in 1991, offshore wind energy has garnered significant interest from the global energy community [
3]. Wind resources are more abundant in deeper waters farther offshore, with wind energy reserves increasing proportionally with greater water depths and distances from the shore. However, the deep-sea environment presents complex seabed conditions, which floating structures can overcome, making them an optimal choice for deep-sea wind energy. Currently, floating wind power platforms are primarily classified into four conceptual models: barge-type [
4,
5], tension-legged [
6], single-column [
7], and semi-submersible [
8,
9,
10]. Compared to other platform types, semi-submersible platforms offer the advantages of flexible water depth setup, as well as ease of assembly and maintenance.
Suppressing the oscillatory motion of the floating wind turbine platform in the complex marine environment is important to ensure the safe and stable operation of the floating wind turbine. Although the semi-submersible platform has a better application prospect, its main body, due to the large restoring force and restoring moment, partly originating from the mooring of the suspension chain line, will cause a decrease in the power generation efficiency of the wind turbine and may lead to the capsizing of the tower and the platform. Offshore wind platforms are mainly affected by wind and wave current loads, which are mainly manifested as pitching, surge, heave, etc. However, for semi-submersible platforms, heave motion is the most obvious characterization.
Floating wind turbine platforms may be affected by first-order and second-order wave forces, which originate vertically and resonate, leading to fatigue damage to the platform and mooring system [
11]. As a key structure affecting the performance of the platform, the heave plate can generate a large number of vortices around the platform during pendulum oscillation, which effectively increases the additional mass and damping of the platform, thus prolonging the period of pendulum oscillation and reducing the intensity of pendulum motion [
12,
13,
14]. Many researchers have tried to perforate the heave plate to increase the edge length, in an attempt to influence the heave plate damping coefficients through the perforation. The hydrodynamic characteristics of the heave plate are affected by a number of factors [
15]. Zhang and Ishihara used the fluid volume method for large eddy simulation to study the hydrodynamic performance of multiple heave plates. The analytical solutions of added mass and drag coefficient are proposed to cover the wide application of heave plates with different shapes [
16].
Currently, scholars both domestically and internationally generally reduce the amplitude of platform pitch motions and enhance stability by adding mass to the structure or using pitch damping plates [
17]. Han ZL et al. designed a new type of floating wind turbine semi-submersible platform by increasing the added mass, but this method makes the platform heavier, increases costs, and requires larger displacement or increased draft to provide buoyancy [
18]. Fan Zhang’s model tests studied the impact of the number and type of pitch damping plates on platform pitch motion [
19]. Increasing the number of plates and reducing the spacing between them effectively increases the platform’s pitch added mass and reduces pitch response. In some cases, perforated plates are more effective than solid plates in reducing pitch response. By adjusting the “perforation area ratio,” smaller pitch responses can be achieved. SX Liu et al. conducted forced vibration tests on damping plates with different perforation rates to study their added mass and viscous damping coefficients, comparing the hydrodynamic characteristics of perforated plates with different hole diameters [
20].
Most current research focuses on spar-type damping plates, mainly studying 2D perforation shapes and rates, with few systematic studies on chamfered perforated damping plates for semi-submersible platforms. Based on the above research, numerical simulations and physical tests were conducted on chamfered perforated damping plates of the same projection area, examining their hydrodynamic performance under different motion cycles and amplitudes in still water.
Wang W et al. [
21] investigated the effect of perforated chamfer on the hydrodynamic performance of heave plate. The reducing plate of a DeepCwind floating wind turbine platform with a capacity of 5 MW was used as the study object. The results show that a proper chamfer (the optimum chamfer is 35°) can effectively increase the drag force of the heave plate and improve the stability of the heave plate. In this study, this type of damping plate was mounted on the platform base, and numerical simulations and model tests with vertical buoyancy cylinders were conducted to further verify the feasibility and damping effect of this type of damping plate.
This paper focuses on the 5 WM multi-column semi-submersible floating body. It uses numerical simulation and physical testing to examine how the vibration period and movement amplitude change with variations in the pendulum plate damping coefficient and additional mass coefficient. The paper analyzes how chamfered openings on the overall platform foundation affect the hydrodynamic performance.
The innovativeness of this paper is mainly reflected in the following:
- (1)
Through studying various types of damping mechanisms, a novel chamfered perforated damping plate device is proposed, which effectively improves the motion characteristics of multi-column semi-submersible floating bodies for offshore wind platforms.
- (2)
A dual-control experimental driving device is designed, and a series of model tests on a three-column floating body are conducted to investigate the hydrodynamic damping performance and the sensitivity of key parameters of the chamfered perforated design, confirming its effectiveness.
- (3)
A series of numerical simulations are performed and compared with experimental results, yielding the optimal chamfered perforated parameter combination. Under regular wave conditions, the vertical motion damping effect of the floating body can reach 5%, demonstrating practical application potential.
2. Theoretical Background
The Reynolds number is one of the most commonly used dimensionless parameters in fluid dynamics and serves as a criterion for characterizing the effects of viscosity. It is one of the fundamental dimensionless numbers in fluid dynamics and is closely related to many physical phenomena in viscous fluids, representing the ratio of inertial forces to viscous forces [
22]. The Keulegan–Carpenter number is another important dimensionless quantity, which characterizes the magnitude of an object’s motion within a flow field.
The hydrodynamic performance of the heave plate in the pendant oscillation process mainly depends on the two dimensionless parameters,
and
; the calculation of
and
is shown in Equations (1) and (2) [
23].
where
is the velocity amplitude,
T is the period of vibration,
L is the characteristic length of the heave plate (diameter of the heave plate
),
A is the amplitude of the simple harmonic motion, and
υ is the kinematic viscosity coefficient of the fluid.
Therefore, this paper investigates the variation in the hydrodynamic coefficients of a three-column floating body with 35° chamfered perforations to reduce heave plates as the number of increases.
Due to the small wave steepness under linear sea conditions, wave breaking is unlikely to occur. Therefore, linear theory can be used to analyze and predict the wave loads and induced motions on vibrating floaters to a large extent. An important feature of linear theory is that it allows for the superposition of responses to regular waves with different wave heights, wavelengths, and directions to obtain the response under irregular waves. Thus, it is sufficient to analyze the wave loads and motion responses of floating structures under sinusoidal regular waves with small wave steepness.
For the numerical simulation of semi-submersible floats with columns, their displacements are shown in Equation (3), and their forces can be calculated by Equation (4) [
23]:
is the static restoring force coefficient during the oscillatory motion,
;
is the waterline surface area of the single-column floating body model during the oscillatory motion,
;
is the diameter of the column.
and
can be directly transformed by Equation (4):
Thereby, the additional mass coefficient
and the damping coefficient
are obtained, and the specific expressions for
and
are given in Equations (7) and (8) [
23].
For the physical test of the forced vibration of a floating body with a column, its displacement is shown in Equation (3), and its force can be calculated by using Equation (9) [
23]:
A is the amplitude of vibration of a single-column floating body;
is the aditional mass of the the single column floater;
is the equivalent linear damping;
is measuring force;
M is the mass of the single column float;
is the static restoring force coefficient during the oscillatory motion,
;
is the waterline surface area of the single-column floating body model during the oscillatory motion,
;
is the diameter of the column.
and can be directly transformed from Equation (4) to obtain Equations (5) and (6), which in turn obtains the additional mass coefficient and the damping coefficient , and the specific expressions for and are shown in Equations (7) and (8).
For the three-column float, M in the above equation is the total weight of the three-column float, ; is the waterline surface area of the three-float model during the oscillatory motions, , and is the waterline surface area of the central column.
This paper investigates the variation of vertical force amplitude, additional mass coefficient , and damping coefficient with the increase of for multi-column semi-submersible floats with 35° chamfered perforations heave plate and without perforations heave plate under different working conditions.
According to similarity theory, models and prototypes must satisfy geometric similarity, kinematic similarity, and dynamic similarity. However, it is impossible to meet all three simultaneously.
In marine engineering model testing, the effects of viscosity are typically neglected or abandoned, maintaining equal Froude and Strouhal numbers between the prototype and the model, thus satisfying gravity and inertial force similarity.
where
is the velocity amplitude,
T is the period of vibration,
L is the characteristic length of the heave plate (diameter of the heave plate
), and
g is the acceleration due to gravity.
Failure to achieve complete dynamic similarity may lead to deviations in physical phenomena, inaccurate wave load and response predictions, and violations of similarity criteria. Complete dynamic similarity is difficult to achieve in practice, especially in cases involving complex fluid–structure interactions. Typically, we optimize the model experiments and extrapolation process through a reasonable compromise of different similarities, combining numerical simulations and experimental data to minimize errors and improve the reliability of the results.
3. Model Experiment
This study uses the NREL 5 MW three-column semi-submersible floating wind turbine platform as the research model, featuring a three-column floating body structure for the floating foundation. The specific dimensions are presented in
Table 1.
Due to the width of the experimental tank being 6 m, the designed experimental device motor can provide a maximum cycle of 2 s and a maximum motion amplitude of 0.16 m. The relevant working conditions, when converted based on the Froude number and Strouhal number, indicate that a scale ratio of λ = 60 is the largest feasible option that satisfies geometric similarity. A larger model would exceed the device’s limits, while a smaller model may not accurately simulate the fluid behavior in the actual structure, leading to test results that do not match the real situation.
To keep the same draught, the weight is adjusted by adding ballast to satisfy the similarity requirement. The specific dimensions of the oscillating plate model are shown in
Table 2.
The test device generates reciprocating motion by controlling the motor, and the slider can be driven by the motor to produce cyclic motion in the vertical direction along the sliding rail. A steel pipe with a length of 1 m is used to pass through the center of the pendulum plate and fixed with bolts, and the top of the pipe is fixed with the slider, so that the pendulum plate together with the steel pipe can produce cyclic motion along with the slider in the vertical direction; the steel pipe is cut off close to the slider and installed with the six-dimensional force sensor to measure the force on the system in the process of the test; a displacement sensor is installed to measure the vertical displacement during the test of the pendulum plate to verify the consistency with the given motion process. The steel tube is truncated near the slider, and a six-dimensional force transducer is installed to measure the force exerted on the system during the test; a displacement transducer is installed to measure the vertical displacement of the pendant plate during the test, which is used to verify whether the movement of the slider is the same as the given movement process; since the pendant plate and the slider are already cemented together, the displacement of the slider in the vertical direction is the vertical displacement of the heave plate.
Figure 1 shows the sketch of the device.
A Net FT six-dimensional force transducer with a range of 0–200 N and an accuracy of ±0.5% FS was used for the experiments; the data were sampled at 500 Hz with a signal-to-noise ratio of >60 dB. The water temperature was controlled at 20 ± 0.5 °C to minimize the effect of fluctuations in the fluid properties. In the forced vibration test, the test equipment is driven by a motor to perform periodic motion. A six-dimensional force sensor is mounted on top of the damping device and moves together with the drive mechanism. The sensor has high sampling frequencies, and the collected results correspond to specific time points, ensuring the synchronization of the force and displacement curves.
The test steps are as follows:
Install and fix the test device with dual control functions for frequency and phase on the trailer.
Connect the six-dimensional force sensor to the test device using a connector, linking it to the single-column floating body.
Move the trailer to the center of the water tank to minimize the wall effect during the test.
Start the test device and adjust the motion cycle and amplitude through control software, then conduct tests under different conditions.
After completing the model test, repeat steps (1) to (4) to test another model.
Each test is repeated 3–4 times. After excluding data with obvious measurement issues, the remaining clear data are averaged.
4. Numerical Simulations
In this study, a CFD numerical simulation was conducted for the multi-column semi-submersible wind turbine platform; the numerical simulation of calm water was carried out using the STAR-CCM+ 2210 (17.06.007-R8) software.
In the numerical simulation process, the RANS turbulence, K-Epsilon turbulence, separated flow, constant density, implicit unsteady, realizable K-Epsilon two-layer, and gradient turbulence models were used. The K-Epsilon turbulence model has advantages such as high numerical stability and accurate pressure gradients, making it the most widely used turbulence model currently.
The numerical simulation employs a moving mesh method using overlapping grids. The required motion frequency ω and amplitude A for the forced vibration of the heaving plate are set, forming the displacement formula for the heaving motion of the plate: z = Asin(ωt). In the motion module of STAR-CCM+, translational motion is created and added to the overlapping region. The heaving velocity in the z-axis direction is controlled by the field function (), which determines the vertical motion velocity in the static calculation domain.
A rectangular computational domain is used, and the coordinate origin is located at the center of the bottom line of the three-column float pendant swing plate, and the center of the bottom line of the three-column float is located at the center of the whole computational domain. In the setting of boundary conditions, the three-column floating body is set as a smooth wall; the left side of the computational domain for the velocity inlet, the speed of hydrostatic velocity is 0 m/s; the right side of the computational domain for the pressure outlet, the pressure of hydrostatic pressure; the computational domain of the upper side of the velocity inlet, the speed of hydrostatic velocity; the computational domain of the other surfaces for the symmetry of the plane, specifically shown in
Figure 2.
The numerical simulation adopts the method of moving grid, using the overlapping grid to create the translational motion in the motion module, the motion of the three-column float is set as a single-degree-of-freedom, z-direction motion, and the hydrodynamic force on the three-column float is tracked and measured after setting up the different working conditions.
In the research process, reference to the actual sea conditions, and test equipment, according to the equality of Froude Number, each model is set up with five motion cycles and five motion amplitudes, and there are two models and 50 working conditions, shown in
Table 3.
In this paper, based on the viscidity theory, numerical simulation and experimental methods are given to solve the interaction between waves and the open chamfered oscillation reduction device, and the above methods are applied to solve the hydrodynamic characteristic problem of the oscillation reduction device. The research object in the paper is taken from the 5 MW three-column semi-submersible floating wind turbine platform of the National Renewable Energy Laboratory (NREL) in the United States of America, and the modelling dimensions are the same as the dimensions of the wind turbine platform. Numerical simulations were used to investigate the hydrodynamic performance of the three-column floating body with 35° chamfered perforations in the heave plate and without perforations with different motion periods and motion amplitudes. The specific dimensions of the models are shown in
Table 4. The numerical simulation and physical experiment in this paper are calculated by the scale model.
The three-column floating body model is shown in
Figure 3.
When performing numerical simulation, a too small computational domain or too large mesh will give the numerical simulation a large error, and a too large computational domain and too precise mesh will make the computation time too long and increase the cost of numerical simulation, so it is necessary to validate the mesh convergence of the numerical simulation: the computational domains of five different sizes are computed, and the dimensions of the computational domains are: 10 m × 8 m × 3.13 m, 11 m × 9 m × 4.13 m, 12 m × 10 m × 5.13 m, 13 m × 11 m × 6.13 m, and 14 m × 12 m × 7.13 m, respectively. 4.13 m, 12 m × 10 m × 5.13 m, 13 m × 11 m × 6.13 m, and 14 m × 12 m × 7.13 m.
Figure 4 shows that the amplitudes of the vertical force of the three-column floating body move closer to each other as the computational domain increases.
Considering the number of grids, computational time consumption, and the reliability of the results, the computational domain of 13 m × 11 m × 6.13 m was selected for the relevant simulations. Grid validation was carried out for five grid quantities, namely 871,066, 980,427, 1,334,955, 2,671,392, and 5,799,001.
Figure 4 represents the amplitude of the vertical force of the three-column floating body under different cell numbers, which changes continuously with the increase in the number of grids and finally remains relatively stable, and the amplitude is basically stable when the number of grids is 2,671,392.
Figure 4 shows that when the computational domain reaches 13 m × 11 m × 6.13 m and 14 m × 12 m × 7.13 m, the numerical results are nearly identical, with a difference of only 0.03127 or 0.0177%, as shown in
Table 5. When the grid numbers are 1,334,955, 2,671,392, and 5,799,001, the differences between the three are very small. The difference between the grid number of 2,671,392 and the previous and subsequent two schemes is 1.01245 and 0.08296, corresponding to a difference of 0.7302% and 0.0594%, respectively.
Grid convergence is determined by the criterion that the difference between the vertical force amplitudes of two adjacent grids is less than 1%. As shown in
Table 6, when the number of grids increases from 2,671,392 to 5,799,001, the vertical force amplitude changes by only 0.04%, which satisfies the engineering convergence criterion and is far lower than the threshold value, which proves that the grid independence is established.
Considering computational efficiency and computational accuracy, a computational domain of 13 m × 11 m × 6.13 m with a grid number of 2,671,392 was finally selected for the relevant numerical analyses, and the grid layout is shown in
Figure 5.