Research Progress on State of Charge Estimation Methods for Power Batteries in New Energy Intelligent Connected Vehicles
Abstract
:1. Introduction
2. Power Batteries
3. SOC Estimation Methodologies for Power Batteries
3.1. Experimental-Based SOC Estimation Methods
3.1.1. Discharge Test Method
3.1.2. Coulomb Counting Method
3.1.3. Internal Resistance Measurement Method
3.1.4. Open-Circuit Voltage Method
3.2. Model-Based SOC Estimation Methods
3.2.1. Electrical Models
- (1)
- The P2D model, a classical electrochemical model, accurately reflects complex physicochemical phenomena within batteries by detailing mass transport and charge transfer processes in electrodes and electrolytes [44]. Widely used in lithium-ion battery research, it excels in analyzing ion concentration distributions and potential variations during charge/discharge cycles. However, its reliance on numerous partial differential equations results in high computational costs and stringent resource/time requirements.
- (2)
- The SP model simplifies by treating electrode particles as single entities, focusing on reaction kinetics while ignoring internal concentration gradients [45]. This reduces computational load, making it effective for preliminary design and rapid evaluation where efficiency outweighs precision. However, its oversimplification limits accurate characterization of multiscale phenomena.
- (3)
- The MP model addresses SP’s oversimplification by simulating battery operational states more realistically through interactions between multiple particles and electrode inhomogeneity [46]. It captures both electrode reaction kinetics and internal mass transport/ion concentration distribution. The MP model demonstrates unique advantages in studying high-rate charging/discharging, long-term cycling, and performance under complex environmental conditions. While providing effective tools for analyzing capacity fade mechanisms, thermal management issues, and battery durability, its intermediate complexity between P2D and SP models requires balancing computational accuracy and cost.
3.2.2. Mathematical Models
- (1)
- Kalman Filter (KF): The KF recursively calculates SOC using measurements and state-space models, making it suitable for linear systems. Xu et al. [63] developed a lithium battery SOC estimation method that integrates a Recurrent Cerebellar Model Neural Network (RCMNN) with KF. This approach incorporates recursive units in both associative and weight memory layers. Inputs for the model included voltage, current, and temperature measurements, simulating various charge/discharge scenarios in energy storage systems. Experimental results demonstrated high accuracy and robustness across different conditions.
- (2)
- Extended Kalman Filter (EKF): The EKF extends the KF framework to nonlinear systems through the local linearization of nonlinear functions. However, this linearization can introduce errors. To address this limitation, Tan et al. [64] proposed a Grey Wolf Optimization (GWO)–optimized EKF algorithm, which showed significant reductions in SOC estimation errors and improved accuracy compared to conventional EKF.
- (3)
- Unscented Kalman Filter (UKF): The UKF employs sigma-point sampling to directly handle nonlinearities, providing enhanced accuracy for nonlinear systems, albeit at increased computational costs. Tang et al. [65] developed a hybrid method combining UKF with Variational Bayesian Adaptive UKF (VBAUKF) to reduce process and measurement noise, achieving a precise SOC estimation. Validation under Urban Dynamometer Driving Schedule (UDDS) conditions confirmed SOC estimation errors below 1%, demonstrating the method’s effectiveness.
- (4)
- Cubature Kalman Filter (CKF): The CKF approximates probability density functions using cubature rules, achieving high accuracy and stability for nonlinear systems, though its implementation can be complex. Wu et al. [66] proposed an Improved Maximum Correntropy Adaptive Iterative CKF (IMCC-AICKF) to mitigate instability caused by non-Gaussian noise. Simulations verified that this approach accurately converges to true values with enhanced robustness.
- (5)
- Particle Filter (PF): The PF utilizes Monte Carlo simulations and Bayesian estimation to represent SOC probability distributions through a set of particles, effectively handling arbitrary nonlinear and non-Gaussian systems [67]. However, it suffers from high computational demands and particle degeneracy. Zhang et al. [68] integrated EKF-PF with a second-order Thevenin model to estimate SOC in retired power lithium batteries. Experimental results indicated mean errors below 1.23% and maximum errors under 3.37%, outperforming standard PF approaches.
Kalman Filter Variant | Advantages | Limitations |
---|---|---|
KF [69] | 1. Simple structure 2. High computational efficiency | 1. Inapplicable to nonlinear systems |
EKF [70] | 1. Effective for linear/weakly nonlinear systems 2. Moderate computational complexity | 1. Poor performance in strong nonlinear systems 2. Sensitivity to initial conditions |
UKF [71] | 1. Reduced sensitivity to noise/initial conditions 2. Enhanced stability | 1. High computational load 2. Requires optimal sigma-point selection |
CKF [72] | 1. Accurate state distribution characterization 2. Partial non-Gaussian noise robustness | 1. High computational complexity 2. Demanding hardware resources |
PF [73] | 1. Handles strong nonlinearities/non-Gaussian noise 2. Low model dependency | 1. Prohibitive computational cost 2. Particle degeneracy issues |
3.2.3. Thermal Model
- (1)
- Lumped Parameter Model: The lumped parameter model is a simplified approach to characterize thermal performance during heat transfer processes. It represents continuously distributed thermal–physical parameters in the system with concentrated parameters. The model assumes instantaneous uniform temperature distribution within the system, neglecting spatial temperature gradients, and treats the entire system or its components as homogeneous “lumped” units with uniform temperature. Based on the law of energy conservation, thermal balance equations are established by analyzing the heat inflow/outflow of the lumped unit and heat storage/variation within the unit, thereby describing the system’s thermal behavior. Zhao et al. [75] proposed an electro-thermal coupled model incorporating temperature effects, which employs discrete identification and UPF-based online parameter identification methods to estimate multiple parameters of the lumped parameter thermal model, with parameter data fitted as continuous environmental functions. As shown in Figure 11, the advantages of this model lie in its simplicity and computational efficiency, enabling the rapid prediction of the system’s overall thermal response trends. This proves particularly valuable for preliminary thermal analysis and estimation. For instance, in scenarios with low temperature accuracy requirements, relatively simple thermal processes, or small-scale systems, the lumped parameter model can provide approximate temperature variation ranges within short timeframes. This assists engineers in rapidly evaluating design feasibility and provides foundational data and conceptual references for subsequent detailed design.
- (2)
- Distributed Parameter Model: In contrast to lumped parameter models, the distributed parameter model fully considers the continuous spatial variation in internal temperature within objects. The system is divided into numerous micro-units, with thermal balance equations established for each unit. Heat transfer processes in space and time are described through partial differential equations. This unique modeling approach gives distributed parameter models significant advantages in addressing complex heat transfer problems. In battery research, these advantages prove particularly critical. Chen Dafen et al. [76] proposed a construction method for battery distributed parameter equivalent circuit models, with model parameters identified through battery external characteristics. The research process fully leveraged the distributed parameter model’s capability to meticulously characterize heat transfer details. As shown in Figure 12, this model can accurately reconstruct complex temperature distributions within battery systems and reveal detailed heat flow information at different positions. Consequently, it is specifically applicable to scenarios requiring stringent temperature distribution accuracy, involving complex thermal processes and heterogeneous internal heat transfer characteristics, such as battery packs in new energy intelligent connected vehicles and large-scale energy storage battery systems, providing powerful tools for thermal management and performance optimization in these domains.
3.3. Data-Driven SOC Estimation Algorithm
3.3.1. Neural Network Method
3.3.2. Support Vector Machine
3.3.3. Fuzzy Logic Method
3.3.4. Extreme Learning Machine
3.4. Comparative Analysis of SOC Estimation Methods
4. Industry Frontier Algorithms
5. Conclusions and Perspectives
5.1. Conclusions
- Trade-off between Accuracy and Real-time Performance: SOC estimation requires rapid provision of high-accuracy results to facilitate real-time adjustment of charging strategies. While high-accuracy algorithms, such as Kalman filtering and particle filtering, can deliver precise estimates, they typically demand substantial computational resources, thus restricting their application in resource-constrained embedded systems.
- Balancing Data Quality and Reliability: SOC estimation relies on data from multiple sensors (such as voltage, current, and temperature), which can be significantly affected by external environmental factors. Extreme conditions may degrade sensor performance, resulting in estimation errors. Although multi-sensor collaboration can enhance accuracy, it also adds complexity and cost to the system.
- Adaptability of Models and Algorithms: In practical applications, the diversity of battery types, operating environments, and dynamic states necessitate that SOC estimation models and algorithms exhibit strong adaptability. However, existing SOC estimation solutions each have their strengths and weaknesses, making it challenging to meet all complex requirements.
5.2. Perspectives
- Development of Multi-Fusion Estimation Frameworks: Experimental-based methods demonstrate practical value in specific scenarios but struggle to track SOC dynamics in real time. Model-driven approaches excel in real-time responsiveness, enabling rapid reactions to battery operating states, yet inherently fail to comprehensively reflect internal battery characteristics. Data-driven methods exhibit strong adaptability by automatically adjusting estimation models according to battery properties and operating conditions, but they face challenges such as data collection difficulties, transmission delays, and high storage costs. This highlights the inadequacy of single-method solutions in meeting increasingly stringent BMS requirements. Therefore, creating a multi-fusion estimation framework that enhances universality, robustness, and real-time capability will be a crucial direction for the future.
- Research on Adaptive Algorithms: Investigating adaptive algorithms that can dynamically adjust under varying operating conditions will be vital for addressing the challenges posed by battery performance degradation and environmental changes. Incorporating advanced technologies such as reinforcement learning can further enhance the flexibility and intelligence of these algorithms.
- Optimizing Computational Efficiency:
- (a)
- Parameter Quantization: Reducing the precision of model parameters can decrease storage and computational demands, thereby improving efficiency.
- (b)
- Lightweight Model Compression: Techniques such as pruning and knowledge distillation can simplify model structures and reduce complexity.
- (c)
- Hardware Acceleration: Utilizing specialized hardware accelerators like FPGAs and GPUs can enhance computational performance, ensuring efficient SOC estimation.
- Standardization and Modular Design: Promoting the standardization and modular design of SOC estimation algorithms and models will facilitate flexible deployment across different systems and applications, simplifying the integration process.
- Forward-looking Research and Innovation: Strengthening collaboration between academia and industry to conduct forward-looking research will be essential for exploring new materials, structures, and technologies in battery management. Such innovations could lead to significant advancements in the future of battery management systems.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Model | Equivalent Circuit | Advantages | Limitations |
---|---|---|---|
Voltage Source Model [48] (VSM) | 1. Simple structure 2. Fast calculation | 1. Oversimplifies 2. High estimation errors | |
Internal Resistance Model [49] (Rint Model) | 1. Simple structure 2. Easy parameter identification | 1. Fails to capture dynamic voltage behavior | |
Thevenin Equivalent Circuit Model [50,51] (TECM) | 1. Accounts for polarization effects 2. Low computation | 1. Ignores distributed impedance characteristics | |
Partnership for a New Generation of Vehicles Model [52,53] (PNGV Model) | 1. Accurate performance prediction across conditions | 1. Requires complex parameter optimization procedures | |
Dual Polarization Model [54,55] (DP Model) | 1. High simulation accuracy 2. Precise dynamic behavior modeling | 1. Assumes linear voltage–SOC relationship 2. Sensitive to variations in temperature and aging | |
n-th Order Resistor-Capacitor Network Model [56] (n-th RC Model) | 1. High fidelity 2. Multi-timescale dynamics | 1. Complex parameter identification 2. Significant computational load | |
Generalized Nonlinear Model [57,58] (GNL Model) | 1. Incorporates multi-physics nonlinearities | 1. Challenges in parameter estimation and model resolution |
Classification | Advantages | Disadvantages |
---|---|---|
BP [83] | 1. Simple structure, easy to comprehend 2. Relatively fast training (especially for small datasets) | 1. Cannot process time-series data 2. High computational cost for complex tasks |
Hopfield [84] | 1. Solves optimization problems and associative memory 2. Energy function enables stability analysis | 1. Limited storage capacity 2. Prone to local minima in large-scale systems |
CNN [85] | 1. Parameter sharing reduces complexity 2. Translation invariance ensures robustness | 1. Requires massive training data (typically >104 samples) 2. Black-box decision mechanism |
RNN [86] | 1. Sequential data processing capability 2. Memory retention for temporal patterns | 1. Training instability (vanishing/exploding gradients) 2. Limited long-term dependency capture |
LSTM [87] | 1. Gradient flow control prevents vanishing gradients 2. Long-term dependency learning (>1000 steps) | 1. Complex gating mechanisms (4× parameters vs. RNN) 2. High risk of overfitting |
GRU [88] | 1. Simplified architecture (2 gates vs. LSTM’s 3) 2. Efficient short-term dependency modeling | 1. Compromised long-term memory (<500 steps) 2. Residual gradient issues in deep networks |
Method Category | Accuracy | Real-Time Capability | Cost | Robustness | Typical Application Scenarios | Core Limitations |
---|---|---|---|---|---|---|
Experimental-based [106] | 4 | 2 | 3 | 4 | Laboratory parameter calibration, offline validation | Relies on offline testing, unable to track dynamically in real time |
Model-based [107] | 3 | 5 | 4 | 3 | Real-time control in BMS, dynamic condition response | Ignores battery nonlinearities and aging dynamics |
Data-driven [108,109] | 5 | 4 | 2 | 5 | Adaptation in complex environments, multi-factor coupling scenarios | Strong dependence on data quality, high training costs |
Automaker | Algorithm | Key Technical Features | Advantages | Disadvantages | Vehicle Models |
---|---|---|---|---|---|
NIO [110] | Adaptive EKF | Real-time noise covariance updates | Superior Dynamic performance | Complex parameter tuning | ES8, ET7 |
XPeng [111] | Particle Filter | Monte Carlo probability simulation | Extreme-condition accuracy | High computational load | G9, P7 |
BYD [112] | Dual Kalman Filter | Stepwise SOC/SOH estimation | Robust in complex conditions | Needs high-end BMS chips | Han EV, Tang DM-i |
CATL [113] | Coulomb + OCV | OCV error segmentation correction | Low cost | Low-temperature recalibration | NIO ES6 |
Chery [114] | ECM + Online Parameter Identification | 1st-order RC model with temperature compensation | Low hardware cost | High-rate parameter lag | Tiggo e, Arrizo 5e |
Volkswagen [115] | Fuzzy Logic + MPC | Fuzzy rules + multi-objective optimization | Effective for aged batteries | Extensive rule base calibration | ID.4, ID.6 |
Toyota [116] | ECM + Sliding Window | 2nd-order RC error suppression | Long-term consistency | Slow response | Prius, bZ4X |
Honda [117] | Regression- Based SOC Estimation | Pseudo-SOC value acquisition, correlation analysis | Improved accuracy post -depolarization | Complexity in correlation classification | Honda e |
Audi [118] | Electrochemical + Observer | Physicochemical modeling with observer | Anti-aging precision | High ECU requirements | e-tron series |
Volvo [119] | Voltage Level-Based SOC Estimation | Voltage level detection | Efficient SOC estimation in hybrid systems | Dependency on voltage levels | XC40 Recharge, C40 Recharge |
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Li, H.; Jia, H.; Xiao, P.; Jiang, H.; Chen, Y. Research Progress on State of Charge Estimation Methods for Power Batteries in New Energy Intelligent Connected Vehicles. Energies 2025, 18, 2144. https://doi.org/10.3390/en18092144
Li H, Jia H, Xiao P, Jiang H, Chen Y. Research Progress on State of Charge Estimation Methods for Power Batteries in New Energy Intelligent Connected Vehicles. Energies. 2025; 18(9):2144. https://doi.org/10.3390/en18092144
Chicago/Turabian StyleLi, Hongzhao, Hongsheng Jia, Ping Xiao, Haojie Jiang, and Yang Chen. 2025. "Research Progress on State of Charge Estimation Methods for Power Batteries in New Energy Intelligent Connected Vehicles" Energies 18, no. 9: 2144. https://doi.org/10.3390/en18092144
APA StyleLi, H., Jia, H., Xiao, P., Jiang, H., & Chen, Y. (2025). Research Progress on State of Charge Estimation Methods for Power Batteries in New Energy Intelligent Connected Vehicles. Energies, 18(9), 2144. https://doi.org/10.3390/en18092144