1. Introduction
Winter blizzards, freezing rain, and other severe weather conditions can result in road icing or snow accumulation. Once snow and ice on roads are not promptly removed, the anti-slip performance of roads will be significantly reduced, which can lead to vehicle skidding or brake failure, and exacerbate traffic congestion, delays, and transportation costs. To address this issue, numerous efforts have been made, including traditional mechanical de-icing and chemical de-icing [
1,
2,
3], as well as the rapidly developing active ice-melting pavement technologies, such as geothermal de-icing pavements [
4,
5,
6] and electric heating de-icing pavements [
7,
8,
9,
10,
11].
Traditional mechanical and chemical de-icing requires a lot of time and labor costs, which is inefficient and costly. More importantly, chemical de-icing can corrode infrastructure, cause severe water pollution, and have significant environmental impacts [
12,
13]. Therefore, some efficient and environmentally friendly “active” snow-melting technologies are increasingly favored by people. Along with electric heating technology’s continuous development and maturation, its application in active snow and ice removal fields is becoming increasingly widespread [
9,
14,
15,
16,
17]. Electrical heating snow and ice removal technology converts electrical energy into thermal energy to heat the road surface, thereby achieving the melting of ice layers. Compared to other active de-icing road surfaces (such as anti-freezing pavement, phase change material pavement, geothermal energy, solar energy, etc.), it has the advantages of being simple to operate, easy to control, and fast acting. As a new type of heating material, carbon fiber heating elements have the advantages of good electrical conductivity, high strength, good thermal stability, and high energy conversion efficiency [
10,
18]. Therefore, the heating cables used on the road surface are mainly carbon fiber cables.
In recent years, extensive research has been conducted on the impact of design parameters of electric heating snow-melting pavements on snow-melting performance. For instance, to achieve optimal pavement structure, Jiao et al. [
8] recommended the best system parameters based on snow-melting efficiency, energy costs, and mechanical durability of the pavement. Mohammed et al. [
19] embedded three different forms of carbon fibers into concrete specimens to investigate the effects of thermal power density, ambient temperature, installation depth, concrete water content, and carbon fiber morphology on temperature variations. Moreover, Zhu et al. [
9] explored the comprehensive energy-efficient design strategies for cable heating systems, employing the finite element method to study the effects of different parameters on snow melting, energy consumption, and mechanical responses of cable heating systems. The recommended optimal pavement structure involves a cable power of p = 32 W/m, spacing of s = 100 mm, burial depth of d = 30 mm, and the inclusion of an insulating layer. To improve snow melting efficiency, Fu et al. [
14] investigated a directional heat transfer electric heating bridge system with an insulation layer and determined the optimal mixing ratio using fuzzy mathematics. They evaluated the heating and snow-melting performance of the model. Studies have shown that a heat-conductive functional layer with a water-to-cement ratio of 0.53 and an iron powder-to-cement ratio of 2, composed of reduced iron powder, achieves the best thermal conductivity, flexural strength, and compressive strength. Zheng et al. [
10] used extruded polystyrene foam board (XPS) and polyethylene foam cotton (PEF) as insulation materials under carbon fiber heating cables. Results demonstrated that compared to road structures without insulation layers, the ice melting rate increased by 25% to 50%. Jiao et al. [
15] incorporated steel slag as heat-conductive fillers in pavement structures and applied them to the upper layer of the pavement to enhance the heat transfer efficiency of the electric heating system. Wang et al. [
20] developed a new method for calculating snow-free ratios based on pavement temperature distribution, incorporating pavement average temperature and pavement temperature uniformity coefficient. Through finite element simulation, the effects of heating tube spacing, burial depth, heating power, and wind speed on average temperature and temperature uniformity coefficient were analyzed, and prediction models for average temperature and temperature uniformity coefficient were established.
Based on the aforementioned research, it can be observed that existing studies have mainly focused on optimizing cable-heated asphalt pavements based on test results or finite element analysis results, such as optimizing power, insulation materials, and structural design according to surface temperature or snowmelt rates. However, research based on outdoor asphalt pavements’ heat transfer capabilities or characteristics for optimization purposes is relatively limited. To more scientifically determine pavement structure and reduce energy waste, studying the heat transfer capabilities and characteristics of asphalt pavements is necessary. To overcome the limitations of conventional heat transfer analysis methods, Guo et al. [
21,
22] introduced the concept of entransy to address optimization challenges in heat transfer processes. Entransy describes an object’s capacity to transfer thermal energy, with entransy-based theoretical research having successfully guided multi-objective optimization of heat exchanger networks, enhanced convective heat transfer in microchannels, gradient thermal conductivity pavement cooling designs, and asphalt pavement heat transfer characteristics. Notable applications include Xu et al.’s [
23] optimization analysis of cascade latent heat storage systems, Wang et al.’s [
24] derivation of optimal melting temperatures through entransy dissipation in dual-stage latent heat storage units [
22], Liu et al.’s [
25] calculation of equivalent thermal conductivity and resistance in composite materials [
23], and Zhao et al.’s [
26,
27] establishment of entransy as a quantitative indicator for asphalt pavement heat transfer capacity, enabling systematic evaluation of pavement temperature and thermal effects using entransy dissipation. In summary, entransy exhibits independence from system geometry or material homogeneity/heterogeneity, establishing it as an essential physical quantity for investigating system-level heat transfer capacity and characteristics.
This study establishes and conducts small-scale outdoor field experiments to obtain more accurate and rational temperature rise processes and heat transfer results while proposing novel evaluation metrics for investigating heat transfer characteristics and optimization of electrothermal asphalt pavements. Firstly, a three-dimensional heat transfer finite element model of electrically heated pavement was developed using ANSYS 2021 R1 software and validated through outdoor ice-melting experiments. Subsequently, the effects of design parameters (embedment depth, insulation layer) on surface temperature and subsurface asphalt layer temperature were systematically analyzed. Furthermore, heat transfer performance metrics including entransy dissipation and entransy dissipation thermal resistance were quantitatively evaluated. The study reveals key contributing factors to heat transfer capacity loss in electrically heated ice-melting pavements, establishing a theoretical framework for analyzing thermal performance characteristics of snow-melting pavement systems in cold regions.
4. Results and Discussion
4.1. Pavement Temperature Variation
In practical engineering, the fusion of vehicle-mounted/fixed cameras and infrared sensors can be used to determine the switch-on time of the system by obtaining real-time visual characteristics of the road surface temperature field, cracks, and snow and ice cover [
29].
Figure 6 shows the rise in pavement surface temperature and asphalt sublayer surface temperature during ice melting when the cable is located in the concrete layer. It can be seen that within five hours, the surface temperature of Scheme 2 (without the insulation model) reaches 1.61 °C, and Scheme 1 (with the insulation model) reaches 1.98 °C. The surface temperature of the asphalt underlayer in the insulated model reaches 9.05 °C, and the surface temperature of the asphalt underlayer in the uninsulated model reaches 8.11 °C. At the same time, in the overall temperature rise trend of the surface and asphalt upper surface, different from the temperature rise of the asphalt upper surface, the temperature of the pavement surface does not rise after the system has been opened for some time, but there is a period of decline. As can be seen from the figure, in the 1876s, the surface temperature of the non-insulated model pavement reaches −1.03 °C, and then the temperature begins to rise gradually. However, the rise is smaller than the asphalt surface, and the asphalt surface temperature is greater than the road surface; for example, the temperature of the uninsulated asphalt surface is 0.33 °C.
Figure 7 shows the comparison between the surface temperature of the model when the cable is located in the lower layer of asphalt and the surface temperature of the lower layer of asphalt. It can be seen that the temperature rise trend is the same as that when the cable is located in the concrete layer. The surface temperature of Scheme 4 (without the insulation model) reaches 2.63 °C after five hours, and Scheme 3 (with the insulation model) reaches 2.85 °C. The surface temperature of the asphalt underlayer in the non-insulated model reaches 11.37 °C, and the surface temperature of the asphalt underlayer in the insulated model reaches 11.75 °C. Different from when the cable is embedded in the concrete layer, the surface temperature of the asphalt layer has a more obvious rising trend; there is basically no transition section, and the heat transfer efficiency is greater than that when the cable is embedded in the concrete layer, but the surface temperature of the road still has a certain degree of decline at the beginning, which means that when the cable is embedded in the concrete layer or the asphalt layer, the influence of the external environment temperature on the surface temperature of the road is greater than the internal heat transfer of the road.
Figure 8 shows the temperature variation of the pavement surface and asphalt subsurface when the cable is located on the upper layer of asphalt. Compared with the cable when the concrete layer and asphalt sublayer are different, the pavement surface temperature and asphalt subsurface temperature are significantly higher than the first two. The surface temperature of Scheme 6 (without the insulation model) reached 4.29 °C after five hours, and Scheme 5 (with the insulation model) reaches 5.82 °C after five hours. The surface temperature of the asphalt underlayer is 15.46 °C for the insulated model and 14.17 °C for the uninsulated model. At the same time, it is obvious that after the system is opened, the surface temperature of the road surface and the surface temperature of the asphalt layer change in the same way—that is, the temperature of the two rapidly rises, and there is no falling section of the surface temperature of the road surface, which means that when the cable is located on the upper layer of the asphalt, the heat transferred by the cable is the main factor affecting the heat transfer of the road surface.
Figure 9,
Figure 10 and
Figure 11 present temperature contour maps of the pavement surface when cables are embedded in the concrete layer, lower asphalt layer, and upper asphalt layer, respectively. Analysis of pavement surface temperature reveals distinct thermal patterns under varying embedment depths. When there is no insulation layer, compared with the concrete layer when the cable is located in the asphalt layer, the surface temperature of the cable is increased by 63.35% and the surface temperature of the asphalt layer is increased by 40.19%. When the cable is located in the upper layer of asphalt, the surface temperature increases by 166.46%, and the surface temperature of the lower layer of asphalt increases by 74.72%. When the insulation layer is arranged, the surface temperature of the cable under asphalt is increased by 43.94% and the surface temperature of the asphalt under asphalt is increased by 29.83% compared with that of the cable under the concrete layer. When the cable is located in the upper layer of asphalt, the surface temperature is increased by 193.94%, and the surface temperature of the lower layer of asphalt is increased by 70.83%.
Based on the analysis of the data, it can be observed that the installation of insulation layers increased both the surface temperature of the road and the surface temperature of the asphalt lower layer. Specifically, when the cable is located in the concrete layer, the installation of the insulation layer results in an increase of 22.98% in the surface temperature of the road and an increase of 11.59% in the surface temperature of the asphalt lower layer. When the cable is located in the asphalt lower layer, the installation of the insulation layer leads to an increase of 8.36% in the surface temperature of the road and an increase of 33.34% in the surface temperature of the asphalt lower layer. When the cable is located in the asphalt upper layer, the installation of the insulation layer causes an increase of 35.66% in the surface temperature of the road and an increase of 9.10% in the surface temperature of the asphalt lower layer. Considering the distribution of temperature fields alone, the structure where the cable is placed in the asphalt lower layer with an insulation layer (Scheme 3) represents the optimal pavement structure.
4.2. Entransy Dissipation of Pavement Layer
Asphalt pavements have a high heat absorption capacity. When the system is activated, heat is transferred from the interior of the pavement to the surface of the asphalt pavement, resulting in an increase in pavement temperature and heat accumulation within the different structural layers. However, due to differences in the thermal parameters of the structural layers, the heat transfer capacity between different structural layers varies. To determine the variation in heat transfer capacity between different structural layers, the entransy dissipation of each structural layer after system activation was calculated.
Figure 12 presents the entransy dissipation distribution of different pavement layers without thermal insulation. When cables are placed in the concrete layer, the entransy dissipation values are 11,198.13 W·K for the concrete layer, 9759.17 W·K for the lower asphalt layer, and 6094.83 W·K for the upper asphalt layer. The concrete layer’s entransy dissipation is 1.84 times higher than the upper asphalt layer and 1.15 times higher than the lower asphalt layer. This indicates that when cables are positioned in the concrete layer, entransy dissipation during heat transfer primarily occurs in the concrete and lower asphalt layers, meaning heat transfer capacity loss mainly concentrates in these two layers. Consequently, the lower surface temperature of the upper asphalt layer is observed under this structure.
When cables are positioned in the lower asphalt layer, the entransy dissipation values are 15,147.69 W·K for the concrete layer, 3615.41 W·K for the lower asphalt layer, and 10,741.01 W·K for the upper asphalt layer. The concrete layer’s entransy dissipation is 1.41 times higher than the upper asphalt layer and 4.19 times higher than the lower asphalt layer. Changing the cable position results in altered entransy dissipation distribution among pavement layers. When cables are placed in the lower asphalt layer, their entransy dissipation becomes the smallest compared to the upper asphalt and concrete layers. This indicates that heat transfer capacity loss in the model mainly occurs in the concrete and upper asphalt layers, with entransy dissipation loss in the concrete layer exceeding that in the upper asphalt layer.
When cables are positioned in the upper asphalt layer, the entransy dissipation values are 2423.47 W·K for the concrete layer, 5025.27 W·K for the lower asphalt layer, and 8257.55 W·K for the upper asphalt layer. The entransy dissipation distribution in pavement layers under this structure is in direct contrast to the scheme when cables are placed in the concrete layer, following this order: upper asphalt layer > lower asphalt layer > concrete layer. Specifically, the upper asphalt layer’s entransy dissipation is 3.52 times higher than the concrete layer and 1.69 times higher than the lower asphalt layer. Compared to structures with cables in the concrete or lower asphalt layers, significant changes occur in entransy dissipation distribution when cables are located in the upper asphalt layer. Here, the concrete layer exhibits the lowest entransy dissipation, indicating that heat transfer capacity loss in the model primarily occurs in the upper and lower asphalt layers, with the loss magnitude in the upper asphalt layer exceeding that in the lower asphalt layer. This phenomenon results in the highest surface temperature of the upper asphalt layer under this structure compared to the other two cable positions.
Figure 13 presents the entransy dissipation distribution of different pavement layers with thermal insulation installed. When cables are placed in the concrete layer, the entransy dissipation values are 16,125.3 W·K for the concrete layer, 12,730.08 W·K for the lower asphalt layer, and 7392.5 W·K for the upper asphalt layer. The concrete layer’s entransy dissipation is 2.18 times higher than the upper asphalt layer and 1.27 times higher than the lower asphalt layer. This indicates that similar to the scheme without thermal insulation, when cables are positioned in the concrete layer, entransy dissipation during heat transfer primarily occurs in the concrete and lower asphalt layers, meaning heat transfer capacity loss still mainly concentrates in these two layers. The installation of thermal insulation does not alter the heat transfer characteristics of the model. However, in terms of entransy dissipation magnitudes, compared to the structure without thermal insulation, the concrete layer’s entransy dissipation increases by 44%, the lower asphalt layer’s by 30.4%, and the upper asphalt layer’s by 21.29%. This demonstrates that thermal insulation installation enhances entransy dissipation in all pavement layers.
When cables are positioned in the lower asphalt layer, similar to the scheme without thermal insulation, the heat transfer capacity loss in the model with thermal insulation mainly occurs in the concrete and upper asphalt layers, with entransy dissipation loss in the concrete layer exceeding that in the upper asphalt layer. However, compared to the structure without thermal insulation, entransy dissipation in pavement layers decreases: concrete layer entransy dissipation decreases by 18.95%, lower asphalt layer by 60.04%, while upper asphalt layer entransy dissipation remains nearly unchanged. When cables are located in the upper asphalt layer, consistent with the non-insulated structure, the concrete layer exhibits the lowest entransy dissipation, and heat transfer capacity loss primarily occurs in the upper and lower asphalt layers with the loss magnitude in the upper asphalt layer exceeding that in the lower asphalt layer. Compared to the non-insulated structure, entransy dissipation increases by 30.84% in the upper asphalt layer, 75.26% in the lower asphalt layer, and 47.48% the concrete layer.
Figure 14,
Figure 15 and
Figure 16 present the overall temperature contour plots for both non-insulated and insulated structures when cables are positioned in the concrete layer, lower asphalt layer, and upper asphalt layer, respectively. These figures demonstrate that as the burial depth of cables decreases, their surface temperatures become more pronounced. Notably, when cables are placed in the upper asphalt layer, significantly higher temperatures are visually evident at the cable installation locations compared to other areas.
Based on the aforementioned analysis, when cables are positioned in the lower asphalt layer, the entransy dissipation of the lower asphalt layer is minimized. This indicates that cable placement in the lower asphalt layer is more favorable for pavement heat transfer. Therefore, according to the entransy dissipation distribution results, the structure without thermal insulation with cables located in the lower asphalt layer (Scheme 3) is determined to be the optimal heat transfer structure.
4.3. Pavement Layer Entransy Dissipation Thermal Resistance
The entransy dissipation thermal resistance can be used as an index to evaluate the heat transfer capacity of asphalt pavement. To further explore the heat transfer behavior of ice-melting pavements under different schemes and the selection of optimization schemes, the entransy dissipation thermal resistance of the pavement layer under different schemes was analyzed.
Figure 17 presents the entransy dissipation thermal resistance distribution of different pavement layers without thermal insulation when cables are located in various positions. When cables are placed in the concrete layer, the entransy dissipation thermal resistance values are 0.59 × 10
−4 K/W for the concrete layer, 6.37 × 10
−4 K/W for the lower asphalt layer, and 75.63 × 10
−4 K/W for the upper asphalt layer. According to the distribution pattern, the upper asphalt layer exhibits the highest entransy dissipation thermal resistance, while the concrete layer has the lowest. This indicates that when cables are embedded in the concrete layer, heat transfer resistance primarily occurs in the upper asphalt layer, whereas the concrete layer containing the cables experiences relatively low resistance. The heat generated by the cables reduces the entransy dissipation thermal resistance within the concrete layer. As heat transfer distance increases towards the pavement surface, the heat flux conducted by the cables decreases, leading to gradual thermal resistance augmentation under ambient environmental influence. This mechanism results in a lower surface temperature of the upper asphalt layer when cables are positioned in the concrete layer.
When cables are positioned in the lower asphalt layer, the entransy dissipation thermal resistance of the lower asphalt layer reaches its minimum value. Altering the cable location results in a redistribution of entransy dissipation thermal resistance across pavement layers. When cables are placed in the lower asphalt layer, their entransy dissipation thermal resistance becomes the smallest compared to the upper asphalt and concrete layers. This indicates that heat transfer resistance in the model primarily occurs in the concrete and upper asphalt layers, with the resistance magnitude in the upper asphalt layer exceeding that in the concrete layer.
When cables are located in the upper asphalt layer, the minimum entransy dissipation thermal resistance occurs in the upper asphalt layer, while the maximum occurs in the concrete layer. This represents a significant change in entransy dissipation thermal resistance distribution compared to structures with cables in the concrete or lower asphalt layers. Here, the upper asphalt layer exhibits the lowest entransy dissipation thermal resistance, indicating minimal ambient environmental influence on pavement layers. The primary factor determining pavement surface heat transfer becomes the heat generated by the cables. Additionally, the entransy dissipation thermal resistance distribution pattern under this structure is inversed compared to the scheme with cables in the concrete layer, signifying better heat transfer performance of cables embedded in the upper asphalt layer. Consequently, the highest surface temperature of the upper asphalt layer is observed under this structure compared to the other two cable positions.
Figure 18 presents the entransy dissipation thermal resistance distribution of different pavement layers with thermal insulation installed when cables are located in various positions. When cables are placed in the concrete layer, compared to the non-insulated structure, entransy dissipation thermal resistance decreases by 59.32% in the concrete layer, 21.98% in the lower asphalt layer, and 3.13% in the upper asphalt layer. This indicates that thermal insulation installation reduces entransy dissipation thermal resistance in all pavement layers, with the most significant reduction occurring in the concrete layer. The decreased resistance in the concrete layer improves its heat transfer performance, while reductions in the lower and upper asphalt layers also enhance overall heat transfer efficiency. From a heat transfer effectiveness perspective, thermal insulation installation results in increased pavement surface temperatures, as the reduced entransy dissipation thermal resistance in the lower asphalt and concrete layers facilitates more efficient heat transfer through these structural layers.
When cables are positioned in the lower asphalt layer with thermal insulation installed, the entransy dissipation thermal resistance distribution in pavement layers remains fundamentally consistent with the non-insulated structure, i.e., the lower asphalt layer exhibits the smallest entransy dissipation thermal resistance compared to the upper asphalt and concrete layers. Compared to the non-insulated structure, entransy dissipation thermal resistance decreases by 28.28% in the concrete layer, 80% in the lower asphalt layer, and increases by 1.55% in the upper asphalt layer. This indicates that thermal insulation installation reduces heat transfer resistance in both the concrete and lower asphalt layers, with a more significant reduction occurring in the lower asphalt layer. These reductions facilitate improved heat transfer performance in pavement layers. Although heat transfer resistance in the upper asphalt layer remains primarily influenced by ambient environmental factors, the overall heat transfer effectiveness under this structure exceeds that when cables are placed in the concrete layer.
When cables are positioned in the upper asphalt layer, the entransy dissipation thermal resistance distribution in pavement layers remains identical to the non-insulated structure, following this order: upper asphalt layer < lower asphalt layer < concrete layer. Specifically, the concrete layer’s entransy dissipation thermal resistance is 323.05 times higher than the upper asphalt layer, and the lower asphalt layer’s is 23.67 times higher. Compared to the non-insulated structure, entransy dissipation thermal resistance decreases by 22.64% in the concrete layer, 30.39% in the lower asphalt layer, and increases by 360% in the upper asphalt layer. In reality, when cables are placed in the upper asphalt layer, the temperature difference between the pavement surface and the concrete layer bottom reaches its maximum value. After thermal insulation installation, under the combined influence of the ambient environment and cable-generated heat, the temperature gradient in the upper asphalt layer intensifies, resulting in increased heat transfer resistance. This phenomenon indicates that thermal insulation may not be required when cables are installed in the upper asphalt layer.
Based on the aforementioned analysis, when cables are positioned in different pavement layers, their corresponding entransy dissipation thermal resistance decreases accordingly. When cables are placed in the lower asphalt layer, compared to structures with cables in the concrete or upper asphalt layers, entransy dissipation thermal resistance in both the concrete and lower asphalt layers is significantly reduced. This indicates that installing thermal insulation in the lower asphalt layer is more favorable for pavement heat transfer. Therefore, according to the entransy dissipation thermal resistance distribution results, the structure with cables located in the lower asphalt layer and thermal insulation installed (Scheme 3) is determined to be the optimal structure.