1. Introduction
The benefits of low-salinity (<5000 mg/L salinity) or smartwater waterflooding in sandstone reservoirs have been attributed to effects of water/salinity/modified chemistry on rock wettability [
1,
2,
3]. Smartwater flooding (SWF) is a technique in which the aqueous-phase ion profile or composition and/or the salinity of the injected water is adjusted to maximize the oil yield or recovery [
4]. In this sense, low-salinity waterflooding (LSWF) is a subset of SWF, in which the modification consists of a significant reduction in the ionic strength of the injected water. Among the mechanisms proposed to explain the improved oil recovery under SWF [
4], the alteration from oil-wettability to a water-wetting condition has been linked to the observed oil recovery improvement in contrast with results obtained using higher salinity. Regardless of what causes it, water wetting is thought to aid oil and water fluid distribution with an increase in oil mobility. This association is unlikely the only mechanistic explanation for enhanced recovery. In fact, there are reported cases in which oil recovery improved without an apparent wettability alteration. Zahid et al. [
5] noticed improved oil recovery in the presence of a significant concentration of sulfate in solution without an apparent wettability modification, as per contact-angle measurements. In this case, experiments were conducted without a significant aging period to minimize the wettability alteration. Zahid et al. [
6] also reported a sulfate-induced oil viscosity alteration at high temperatures, which was proposed as the reason for enhanced recovery. In Zahid’s research [
5,
6], oil composition was found to be relevant. Since then, fluid–fluid interactions have been under closer scrutiny.
Additional research has shown that fluid–fluid interactions can arise in SWF [
7,
8]. Moradi et al. [
7] reported high oil recovery in coreflooding experiments for a crude oil having a high total acid number. When compared with crude oils from the same basin with a lower acid number and a higher asphaltene content, the recovery factor was significantly higher. This brought up the question as to what the role of these acids was. On the other hand, Garcia-Olvera and Alvarado [
8] showed that even at high ionic strength, the addition of sulfate (6.7 millimoles (mM) ionic strength (IS) or 1% Na
2SO
4) increases the fluid–fluid interface elasticity. One argument supporting the need for a fluid–fluid interfacial regulation is the enhancement in oil-neck snap-off events by collapse of water collars in pore-throats of water-wet porous systems [
7]. Garcia-Olvera and Alvarado’s work [
8] concluded that increased visco-elasticity decreases oil choke-off (snap-off) and increases ganglia coalescence, ultimately improving oil recovery. To understand this, it must be pointed out that an increase in coalescence will favor oil connectivity, which renders the oil phase more mobile. However, evidence in the literature suggests that in addition to the ion species in the brine, the oil characteristics also play an important role.
Crude oil is typically characterized by its four solubility classes: saturates, aromatics, resins, and asphaltenes. The most polar of these are the asphaltenes, which have been found to be more interfacially active. Their influence can be seen in refining operations such as the prompted emulsion formation and asphaltene precipitation, among others [
9,
10,
11,
12,
13]. Additionally, naphthenic acids (NAs) also play an important role. These acids are naturally available as the byproducts of in-reservoir biodegradation of hydrocarbons, which serve as biological markers of maturity and degree of biodegradation in the reservoir [
14,
15,
16]. Viscoelasticity has been shown to relate to both the asphaltene content and the presence of organic acids, contributing to interface buildup over time. Oils with more asphaltene exhibit progressively higher viscous and elastic interfacial moduli [
9,
10]. The role of these small organic acids in SWF is still a subject of debate. NAs have been shown via molecular modeling and microbalance experiments to affect desorption efficiency in sandstone [
17]. Deng et al. showed the importance of organic acid molecular length and structure on oil-wetting on both sandstone and carbonate surfaces [
18]. The issue is the existence of confounding variables, e.g., the uncontrolled aqueous phase ionic strength, but also the fact that naturally occurring organic acids are a complex mixture ranging from low- to high-solubility species in water, with potentially opposing effects. This question requires a simpler experimental matrix to isolate the effects of individual acids and thereby reduce confounders.
Previous research shows that naphthenic acids will displace or interact with other components in proximity to the interfacial region to make them less available to the interface. For instance, sodium naphthenates compete with asphaltenes for adsorption, and as a result, they can hinder the development of an asphaltene-rich rigid interface [
19]. Acidic and basic species are both present in the oil, and the change in aqueous pH elicited by contact with oil can be used to predict the likelihood of naphthenate scales [
20]. Pulsed field-gradient spin echo (PFG-SE) nuclear magnetic resonance (NMR) results have shown that aggregates between acids and asphaltenes can form, but as a large variety of each exists, the aggregation state is highly dependent on which species are present and able to interact [
12,
21]. Density functional theory and molecular dynamics have been used to show the effect of salinity on solubility and the aggregation in aqueous solution of NAs [
21]. The change in concentration of acidic species present in oil over time is also important. Herman et al. [
22] have shown that small cycloalkanes are more susceptible to microbial degradation than their methylated counterparts in richer nutrient environments. Degradation pathways for n-alkyl cyclohexenes depend on several structural characteristics, such as the number of carbons that branch off the cycloalkane and the number of rings present [
23,
24,
25,
26,
27]. In most oils, these acid species will be diverse and in a state of time- and exposure-dependent flux. Hoeiland et al. [
28] have shown that the type of acid present can influence wettability alteration and interfacial tension more than the concentration of species present. They showed that acid structures with a greater influence were cyclohexane/pentanes and phenolic or alkyl acids compared to acids with high-molecular ring structuring. Fjelde et al. [
29] researched the acid/base ratio of the oil and concluded that the composition of both brine and oil affect the adsorption of polar species on the rock, and therefore wettability. Brandal et al. [
30] also noted that the structure of acids, among other parameters, combines to influence the interfacial tension. They noted a significant difference in interfacial penetration in aromatic species, as these species insert themselves more acutely and more densely than saturated components, even with multiple aromatic rings present. Smith et al. [
31] showed that the presence of specific naphthenic acids in small concentrations affects fluid mobility and influences the ultimate recovery. The effects were in some cases beneficial, depending on whether the rock was initially either oil-wet or water-wet. The authors suggested that the ultimate recovery is a combination of wettability alteration and fluid–fluid interfacial properties. However, additional work was required to ascertain this statement.
Previous research has shown that for a specific crude oil, the recovery factor (RF) increases in corefloods when using a 1% Na
2SO
4 aqueous phase [
8,
9]. Additionally, naphthenic acids can be used to alter interfacial viscoelasticity and interfacial tension and thereby potentially improve oil recovery [
9,
31]. Gao et al. [
19] showed the presence of a blend of naphthenic acids leads to interfacial softening and a self-evident increment in emulsion coalescence. Brocart and Hurtevent [
32] determined that the type of acid is more important than its concentration in emulsion creation and stability.
The purpose of the research herein is to determine the effect of the addition of the three selected NAs on wettability and interfacial viscoelasticity and link those to trapping via snap-off and ultimate recovery. This research focuses on small acid species, either having a hexane ring or a pentane structure [
28]. Interfacial viscoelasticity effects on interfacial mechanical stability are studied through emulsion stability through NMR and snap-off delay using a bridge pendant drop technique [
33]. Results in bridge pendant drop experiments correlate well with microfluidic observations under water-wet conditions [
7]. The analysis here focuses on highly water-soluble species, as they contributed to improved recovery in prior work [
9]. A collection of NAs was screened according to solubility, thereby discarding those with poor solubility. Oil recovery results during spontaneous imbibition experiments in previous work are recalled in this work [
31]. The selected benchmark consisted of the best-performing low-salinity aqueous phase solely utilizing sodium sulfate at low ionic strength. The hypothesis in this work is that if the addition of an NA yields interfacial results as good as or better than those elicited by a sodium sulfate solution, then performance enhancement should be comparable to that induced by the sodium sulfate aqueous solution.
2. Materials and Methods
Initially, 17 carboxylic acids were screened in this work: Dicyclohexyl acetic acid, cyclohexane pentanoic acid, 4-pentylbenzoic acid, 1-methyl-1-cyclohexane carboxylic acid, 5β cholanic acid, 2-hexyldecanoic acid, 4-phenylbutyric acid, cyclohexane acetic acid, 3-cyclohexane acetic acid, 3-cyclohexane propionic acid, 4-heptyl benzoic acid, p-toluic acid, decanoic acid, cyclopentane carboxylic acid, (±)-4-methyl octanoic acid, cyclohexane butyric acid, biphenyl-4-carboxylic acid, and cyclohexane carboxylic acid.
Additionally, L-proline and a naphthenic acid mixture containing various unspecified C12-C14 cyclic acids were obtained to contrast the results collected with a mixture proven to better oil recovery [
9]. A sodium sulfate (Na
2SO
4) brine was selected as the base fluid. All chemicals were purchased from Sigma Aldrich (St Louis, MO, USA).
The oil analyzed herein was obtained from a sandy reservoir in Wyoming. The crude oil for these experiments is identified as GB and corresponds to the same oil used in Smith et al. [
31] and Garcia-Olvera et al. [
9]. All oil samples were centrifuged for four hours and filtered with a 90 mm Whatman ashless filter under nitrogen gas pressure before use. The oil was stored in amber jars to protect it from UV decomposition and shaken thoroughly before each use. The oil was analyzed for acid and asphaltene content, density, and shear viscosity.
2.1. Aqueous Solution Preparation
The base aqueous phase was prepared with sodium sulfate at 2.24 mM or 1% (low salinity), at a 6.7 mM ionic strength, and degassed a total of two hours before use. Saline solution aliquots were mixed with each acid solution at various concentrations. Several acids displayed low solubility regardless of various mixing times, heating, or the concentration used. No changes to the brine were attempted to solubilize the acids. At higher brine pH, larger NAs solubilize more promptly, while lower molecular weight acids often dissolve at neutral pH [
34,
35]. NA solubility in water was assessed via
1H NMR in a similar fashion as in an earlier publication [
36]. After examination, six were deemed essentially insoluble, while the others that showed any detectable level of solubility by means of NMR were compared for structural resemblance and spectral signal quality. The NMR procedure to collect spectra can be found in the methods section of this paper.
After examination, three NAs exhibited the highest solubility, as determined by spectroscopic NMR analysis, and structural diversity: 3-cyclohexane propionic acid (NA10), NA14, and NA18. The molecular structures comprise a cyclopentane, a cyclohexane, and a cyclohexane with a chain. In addition to allowing a comparison among similar structures, both NA14 and NA18 are reportedly present in crude oil [
35]. All acids were tested at 1 mM and dissolved in aqueous solution.
Figure 1 shows
1H NMR spectra for the acids analyzed. Only NA18 was soluble at higher concentrations, but its concentration was kept at 1 mM for a better comparison with the other two acids. However, additional measurements were conducted at concentrations of 2.5 mM, 5 mM, and 10 mM for this acid to gain insights regarding the influence of higher concentrations [
37].
A DMA 4500 Anton Paar density meter (Houston, TX, USA) and a VWR SympHony SB70P pH meter (Aurora, CO, USA) were used to measure density and pH of each aqueous phase, respectively. The pH was initially measured for each of the solutions to confirm the presence of acids through acidification of the brine. Thereafter, partitioning experiments were conducted at a 1:1 ratio of oil and water to detect changes in pH, showing that all systems experience a pH increase after being in contact with the oil. This observation likely indicates the release of some basic species from the oil. That is not the case for the base fluid (1% Na
2SO
4) that experiences a pH reduction (
Table 1). It is important to mention that pH values will not be used further other than to show the presence of acids.
2.2. Crude Oil Preparation and Characterization
The Anton Paar DMA 4500 density meter (Houston, TX, USA) was used to measure the oil density. The asphaltene content was estimated after mixing an oil aliquot at a 40:1 by weight solution of analytical grade n-pentane to oil for 24 h to drop out C5-asphaltenes. The mixture was then filtered through a 0.45 µm PFGSE filter paper using a vacuum pump. Then, pentane was used to rinse until the solution was clear to avoid asphaltene precipitation on the glass. The mixture was dried under vacuum until small fissures were visible on the dry asphaltene layer on the filter. The asphaltenes precipitated and filtered were allowed to dry in an oven until no changes in the mass were observed and only the precipitate remained. The fraction of asphaltene was estimated gravimetrically, comparing the mass to that of the original oil sample.
A parallel plate geometry on an ARES rheometer from TA Instruments (New Castle, DE, USA) was used to measure the oil viscosities. The strain was kept constant, and the frequency was varied in a range of 1–200 Hz with a gap of 0.3 mm. Ten repeats were completed per decade (results shown in
Table 2), which also shows data for a previously tested oil, WG. The acid values were determined through
1H NMR on aqueous solutions obtained in partitioning experiments. Moradi et al. [
36] first developed this procedure, which was used to measure acid concentration after contact with oil in this work.
The GB crude oil was selected because it is known to be quite similar to WG (from a neighboring reservoir) and showed improved recovery upon addition of an NA acid. The data for both oils regarding recovery in coreflooding experiments are as follows: WG is the oil that exhibits improved recovery upon the addition of NAs (44.5% normal to 53.2% with acidized brine [
10]), and GB was used to determine the effect of acids in imbibition recovery experiments and the influence on wettability [
31]. It is worth noticing that the refractive index is remarkably similar for both samples, despite the small difference in asphaltene content. This is indicative that the asphaltenes are not very different and have similar polarity in WG and GB oils. Overall, GB and WG are similar, but GB was more readily available and has been less extensively tested in the presence of NAs. Furthermore, this oil possesses additional information regarding wettability. Therefore, it was selected for these experiments to confirm that the behavior elicited by acidized brine trends across the two crude oils.
2.3. NMR Experiments
1H NMR was employed to investigate the presence, structure, and concentration of the NAs in this study. Experiments were conducted at 25 °C using a Bruker Advance III 600 MHz instrument (Billerica, MA, USA). Chemical shifts were referenced to water as the internal standard. The spectral width was measured at 12 ppm. Since the NMR samples were low in concentration, 256 scans were collected to optimize the signal-to-noise ratio. The pulse sequence employed applies an excitation sculpting solvent suppression for one-dimensional (1D) 1H NMR, commonly used with samples in 90% H2O and 10% D2O. The spectrometer was allowed to self-select its gain, which is often concentration dependent. A time domain of 32,000 points was selected. To process NA concentrations, the area of a control peak is taken to be one (1), and the area from 0–3 ppm is taken for every sample; subsequently, this area is normalized over the gain.
2.4. Emulsion Stability Determination
Emulsions, generated at a 1:1 volume ratio with GB oil and acids dissolved in a 1% Na2SO4 brine. Emulsification was attained via shearing using an Ultra Turrax T25 basic (IKA-Werke) homogenizer at 6500 rpm for 30 s. Emulsion homogenization was achieved by mixing fluids at 6500 rpm for 3 min, given the importance of monodispersed drops in characterizing the coalescence process.
A Bruker Biospin minispec mq20 time-domain NMR (TD-NMR) (Billerica, MA, USA) spectrometer was used to estimate the emulsion droplet-size distribution, under the assumption that the distribution was unimodal and lognormal. NMR pulsed field gradient was first used to measure unrestricted self-diffusion of molecules in liquid by Tanner and Stejskal [
39]. The NMR signal is used to calculate restricted diffusion in the droplets; the computer program from Bruker Biospin (V3.00, Billerica, MA, USA) calculates the droplet-size distribution using Equation (1).
This technique is favorable as it is nonintrusive and unaffected by optical density. A log-normal is assumed as an appropriate density function to describe the drop-size distribution data for water-in-oil (W/O) or oil-in-water (O/W) emulsions. Drop coalescence, and thereby emulsion stability, are inferred from time-lapse analysis of the drop-size distribution inferred from TD-NMR.
W/O emulsions were generated for 1% Na2SO4 solutions and for each NA solution at 1 mM. Drop-size distributions were recorded during the first hour after emulsification and once a day between 1 and 5 days, and thereafter on days 7, 10, and 14.
2.5. Rheology Experiments
Rheological experiments were conducted on an AR-G2 Rheometer (TA Instruments) using a double-wall ring. Oscillatory interfacial rheometry was used to estimate the shear interfacial moduli. This technique is highly sensitive at low frequency, when torque tends to be low. The interface stress is calculated through Equation (2).
where σ is the shear stress, γ
o is the strain, and G′(ω) and G″(ω) are the elastic (real modulus) and the viscous (imaginary modulus), respectively. Data were only collected in the linear viscoelastic region. This was estimated by conducting a strain sweep test at a pre-determined frequency on select samples.
Fixture cleaning was achieved using toluene and methanol, and then the fixture was air-dried. To remove residual material, the Pt/Ir ring was flamed prior to each experiment. Calibration was conducted for geometry, inertia, and friction before each measurement set. Each aqueous phase was filtered using a 0.45 µm SFCA filter and examined for bubbles before lowering the ring to its desired position at the interface. Next, the oil was poured on top of the brine carefully to avoid disrupting the interface. Without moving the air table, the setup was covered and allowed to run for a minimum of five days. Viscoelasticity data were collected at various times during day 1 and then once daily for the remaining time. Temperature was controlled with a Peltier plate underneath the sample holder.
2.6. Bridge Experiments
Bridge experiments are intended to determine the resilience of the interface against snap-off. The procedure was first developed by Hoyer and Alvarado [
33]. The same pendant-drop system (FTA 1000, First Ten Angstroms, Newark, CA, USA) was used in this research. Details of modifications can be found in ref [
29]. As in Hoyer and Alvarado’s work [
33], the slenderness ratio (Λ) is defined as the bridge length (L) divided by the needle diameter (D), as shown in Equation (3). A higher slenderness ratio indicates bridge instability. For this work, Λ was kept at 2 (unit free). Time-tracked images of the snap-off process are depicted in
Figure 2.
L is the length of the bridge, while D is its outer initial diameter. Images were grabbed at 60 frames/s. The neck diameter (ND), i.e., the lowest radius along the vertical axis, was tracked over time. On the other hand, the critical neck diameter (CND) corresponds to the diameter value in the last frame of a connected bridge, as shown in
Figure 2. As in previous research [
33], the CND/ND ratio is used here as a stability proxy. The assumption is that elastic forces are dominant over viscous dissipation [
29]. After the bridge rupture, the newly formed interfaces at the needle tips retain their high curvature (sharp interface) rather than returning to a hemispherical shape, as in the cases with low viscoelasticity. This observation shows that a more elastic interface is more effective at preventing snap-off. The interfacial response was examined for the three NA-containing systems, as well as with the initial 1% Na
2SO
4 brine.
The interface undergoes two sequential processes. First, an oil bridge is created between the opposing needles, suspended in the aqueous phase, and then aged for up to one hour. As the bridge ages, interfacial reorganization takes place, and the bridge’s interfacial elasticity increases, and interfacial tension decreases. The system remains undisturbed, indicating that surface stress equals that arising from interfacial tension. Once the bridge has experienced aging, a second process is initiated. In this process, the oil phase is withdrawn steadily at a rate of 0.1 µL/s and monitored until bridge failure [
33]. During this phase, the heightened elasticity of the interface contributes to extensional longitudinal and compressive circumferential surface stress. The oil’s behavior upon bridge failure provides insight into the dominant environment of the oil–water interface. An elastic break, indicative of a thick interface, results in a sharp interface without returning to its starting hemispherical surface. A viscous break reforms the oil’s initial appearance before bridge formation, as illustrated in
Figure 3.
4. Discussion: Implications for Oil Recovery
The findings in this study, along with those presented by Smith et al. [
31], have been summarized in
Table 5. This table was created to consolidate the insights derived from both investigations concerning the impact of various naphthenic acids in comparison to the 1% Na
2SO
4 brine alone. The results are categorized into four groups: high, indicating the highest value among the four systems for a specific variable; and low, representing the lowest value. Quantitative oil recovery factors over time under spontaneous imbibition experiments can be found in reference [
27]. This table serves as a tool to facilitate the examination of the interrelation between recovery, wettability behavior, and interfacial properties.
First, it should be noticed that the initial wettability condition is relevant to recovery. The correlation between initial wettability and recovery is illustrated through results when the rock is initially water-wet; the aqueous phase without NA yielded the highest recovery factor under imbibition (third column in
Table 5). Among the examined acids, NA18 induces the highest recovery, followed by NA14 and NA18. Conversely, under oil-wet conditions, NA14 displays the highest recovery, followed by 1% Na
2SO
4, NA18, and NA10. In fact, results from Smith et al.’s work [
31] show a significant production acceleration, even when compared to recovering results with the base aqueous phase alone. This acceleration under spontaneous imbibition conditions could be a combination of contact-angle (CA) alteration, interfacial tension, and interfacial elasticity buildup. However, further examination is necessary to fully elucidate this point.
Regarding the evolution of the CA, when the rock is initially water-wet, NA14 induces the largest CA, followed by NA18, NA10, and 1% Na2SO4. Under oil-wet conditions, NA10 induces the most significant change in CA, followed by 1% Na2SO4, NA14, and NA18. Despite NA10 showing a substantial change in CA, indicating wettability alteration, it surprisingly exhibits the lowest recovery among all systems. The observed effect of NA10 underscores that wettability alteration alone does not guarantee improved recovery, emphasizing the importance of fluid–fluid interfacial properties. NA10 might be one of the best illustrations for the need for snap-off suppression, with its mid-low elastic and viscous modulus, high polydispersity, and the highest CND diameter. These results indicate that this NA lacks the capacity to induce a sufficiently high interfacial elasticity as to prevent the choke-off of oil necks in water-wet media. In contrast, NA14 promotes an elastic interface, evidenced by mid-low CND, high elastic modulus, and low polydispersity. These observations can be interpreted as an ability to favor larger oil ganglia, thereby synergistically contributing to fluid connectivity throughout the porous system under initial oil-wet conditions, enhancing recovery. However, attention must be paid to the presence of an excessively elastic interface, which could fail as the material interface can be brittle, having detrimental effects under water-wet conditions.
NA18’s behavior is intriguing, showing the lowest elastic modulus, mid-low polydispersity, and the lowest CND. This suggests that NA18 contributes to an elastic interface but remains more viscous. These results lead to contradictory behavior, namely high recovery under water-wet conditions and low recovery under oil-wet conditions. The strange behavior of NA18 might be linked to the presence of a solid-like film observed in the bridge experiment, requiring further analysis to fully understand its role in enhanced oil recovery. Considering that oil reservoirs often exhibit intermediate wet conditions, the results suggest that NA10 is not beneficial to oil recovery.
Field application requires an understanding of the combination of mechanisms that occur in parallel due to rock-fluid and fluid–fluid interactions. In this sense, the initial condition of the reservoir and the presence of polar components in the crude must be known. For oils that contain a significant fraction of polars, the use of low-salinity water can induce a robust elastic interface. However, when brittleness becomes dominant, a negative outcome arises, which requires a moderating interfacial agent. In this case, the addition of NA18 could serve this purpose, provided the medium is already strongly water-wet or at least only mildly oil-wet. On the other hand, when the rock is dominantly oil-wet, it would benefit from a combination of NA18 and NA14, offering the potential optimal conditions for enhanced oil recovery. This combination is feasible, as NA18 has exhibited solubility at higher concentrations without compromising viscoelastic properties [
37]. The concentration of acid depends on factors not studied in this research, such as adsorption on the rock and acid solubility in crude oil.
An additional consideration relates to time scales. It turns out that the formation of a viscoelastic interface occurs rapidly, in a matter of minutes or a few hours, at least in bench-top experiments. Field applications should rely on either premixing with the injection water or a delivery system that enables minimization of losses to the rock. Wettability alteration probably requires a matter of days, but the actual time scale depends on diffusion mechanisms towards the interface and kinetics of wettability alteration.