The Use of Ground Coal Bottom Ash/Slag as a Cement Replacement for Sustainable Concrete Infrastructure
Abstract
:1. Introduction
2. Materials and Methods
2.1. Experimental Plan
2.2. Material
2.2.1. Fine and Coarse Aggregate, CBA, and CBS
2.2.2. GCBA and GCBS
2.2.3. Nanoclay
2.3. Mix Design
2.3.1. Mortar Mix Design
2.3.2. Mix Design of Concrete and Mixing
2.4. Testing
2.4.1. Mortar Flow and Compressive Strength
2.4.2. Fresh Properties of Concrete
2.4.3. Mechanical Properties of Concrete
2.4.4. Durability Properties of Concrete by Rapid Chloride Permeability Test (RCPT)
3. Results and Discussions
3.1. Mortar
3.1.1. Flow, Water Requirement, and Strength Activity Index (SAI)
3.1.2. Mortar Compressive Strength
3.2. Concrete
3.2.1. Optimum GCBA and GCBS Content
3.2.2. Fresh Properties of the Mixes Based on Optimum GCBA and GCBS
3.2.3. Compressive Strength Comparison Based on Optimum GCBA and GCBS
3.2.4. Comparison of Splitting Tensile Strength Based on Optimum GCBA and GCBS
3.2.5. Comparison of Flexural Strength Based on Optimum GCBA and GCBS
3.2.6. MOE and Poisson’s Ratio Based on Optimum GCBA and GCBS
3.2.7. Comparison of RCPT Test Results for Durability Based on Optimum GCBA and GCBS
3.2.8. Optimum Content of Nanoclay with Coal Creek GCBA (CC1)
4. Conclusions and Recommendations
- Mortar and concrete compressive strength depend on the fineness of the GCBA and GCBS. Finer GCBA and GCBS result in a higher compressive strength due to increased pozzolanic reactions;
- GCBS has a lower LOI than GCBA. A high LOI indicates an increase in water demand in the mix;
- Based on compressive strength, the optimum content of GCBA in concrete is 10% and 5% GCBS, which indicates that GCBA has more potential for replacing cement in concrete than GCBS;
- Coal Creek Station GCBA-based concrete had better compressive strength and MOE at the optimum mix of 10%; however, there was no significant increase in tensile strength and flexural strength, which could be due to the weak bonding of the GCBA, and cement paste with the aggregates;
- GCBA-based concrete was more resistant to chloride penetration;
- Nanoclay increased the concrete’s early compressive strength. Adding 2.5% nanoclay increased the optimum content of the Coal Creek GCBA from 10% to 15%.
- GCBA or GCBS fineness should meet the specifications in ASTM C618 to obtain better results;
- Using fiber in GCBA-based concrete must be studied because the flexural strength was lower than in cement concrete.
5. Future Works
- Comparing the freeze and thaw durability of the GCBA-based concrete to the control;
- Comparing the SAM number of the fresh concrete to the spacing factor of the hardened concrete to determine durability.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
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Physical Properties | Bulk Specific Gravity | Bulk SSD Specific Gravity | Absorption (%) | Fineness Modulus | ||
---|---|---|---|---|---|---|
Strata Corporation | Fine Aggregate | Lab | 2.62 | 2.641 | 0.36 | 2.85 |
Supplier | 2.668 | 2.678 | 0.36 | 2.86 | ||
Coarse Aggregate | Lab | 2.605 | 2.634 | 0.91 | - | |
Supplier | 2.660 | 2.690 | 0.91 | - | ||
Kost Materials | Fine Aggregate | Lab | 2.651 | 2.65 | 0.38 | 2.74 |
Supplier | 2.668 | 2.678 | 0.36 | 2.86 | ||
Coarse Aggregate | Lab | 2.64 | 2.688 | 0.86 | - | |
Supplier | 2.693 | 2.709 | Not Received | - | ||
CBA | Coal Creek | Lab | 2.23 | 2.26 | 2.31 | 2.55 |
Supplier | NA | NA | NA | NA | ||
Leland Olds | Lab | 2.11 | 2.17 | 5.53 | 2.93 | |
Supplier | NA | NA | NA | NA | ||
CBS | MR Young | Lab | 2.23 | 2.26 | 2.31 | 2.55 |
Supplier | NA | NA | NA | NA | ||
Coyote | Lab | 2.11 | 2.17 | 5.53 | 2.93 | |
Supplier | NA | NA | NA | NA |
Cement | GCBA (Coal Creek) | GCBA (Leland Olds) | GCBS (MR Young) | GCBS (Coyote) | |||||
---|---|---|---|---|---|---|---|---|---|
CC1 | CC2 | L1 | L2 | MR1 | MR2 | CO1 | CO2 | ||
Physical Properties | |||||||||
Sieve No. 325 Fineness (% retained) | 2.3 | 46.8 | 48.9 | 32.9 | 37.2 | 45.9 | 52.4 | 33.8 | 62.1 |
Blaine Fineness (cm2/g) | 3992 | 1621 | 1970 | 3072 | 2735 | 1322 | 1364 | 1672 | 1138 |
Specific Gravity | 3.104 | 2.665 | 2.674 | 2.556 | 2.632 | 2.717 | 2.753 | 2.904 | 2.899 |
Chemical Properties | |||||||||
SiO2 (%) | 19.8 | 51.87 | 36.61 | 47.9 | 35.96 | ||||
Al2O3 (%) | 4.3 | 13.98 | 13.34 | 14.87 | 13.97 | ||||
Fe2O3 (%) | 3.1 | 7.2 | 14.54 | 12.55 | 15.01 | ||||
Sum of Oxides (SiO2, Al2O3, Fe2O3) | 27.2 | 73.06 | 64.5 | 75.32 | 64.95 | ||||
Cao (%) | 64 | 15.05 | 20.06 | 12.34 | 18.8 | ||||
MgO (%) | 2.5 | 4.63 | 6.26 | 4.48 | 5.35 | ||||
SO3 (%) | 3.3 | 0.66 | 2.66 | 0.21 | 0.31 | ||||
LOI (%) | 1.5 | 1.5 | 9.8 | −1.4 | −0.5 | ||||
Moisture Content (%) | 0.5 | 0.3 | 1.5 | 0.1 | 0.1 | ||||
Class of Fly Ash (ASTM C618) | NA | F | C | F | C |
Mortar Mix Type | Cement (g) | Graded Standard Sand (g) | CC1 (g) | CC2 (g) | L1 (g) | L2 (g) | MR1 (g) | MR2 (g) | CO1 (g) | CO2 (g) | Water (mL) |
---|---|---|---|---|---|---|---|---|---|---|---|
Control | 500 | 1375 | - | - | - | - | - | - | - | - | 242 |
CC1 | 400 | 1375 | 100 | - | - | - | - | - | - | - | Water required for flow ±5 of the control mixture |
CC2 | 400 | 1375 | - | 100 | - | - | - | - | - | - | |
L1 | 400 | 1375 | - | - | 100 | - | - | - | - | - | |
L2 | 400 | 1375 | - | - | - | 100 | - | - | - | - | |
MR1 | 400 | 1375 | - | - | - | - | 100 | - | - | - | |
MR2 | 400 | 1375 | - | - | - | - | - | 100 | - | - | |
CO1 | 400 | 1375 | - | - | - | - | - | - | 100 | - | |
CO2 | 400 | 1375 | - | - | - | - | - | - | - | 100 |
Material (kg/m3) | Control | 5% GCBA/GCBS | 10% GCBA/GCBS | 15% GCBA/GCBS | 2% NC, 15% GCBA | 2.5% NC, 15% GCBA | 2.5% NC, 20% GCBA | ||||
---|---|---|---|---|---|---|---|---|---|---|---|
Mix Design | MIX1 | MIX2 | MIX1 | MIX2 | MIX1 | MIX2 | MIX1 | MIX2 | MIX1 | MIX1 | MIX1 |
Cement | 334.6 | 367.2 | 318 | 348.8 | 301.3 | 330.4 | 284.1 | 312.06 | 277.49 | 275.81 | 259.32 |
Coal Creek (GCBA) | - | - | 16.61 | 18.39 | 33.22 | 36.78 | 50.43 | 55.17 | 50.43 | 50.43 | 66.92 |
Leland (GCBA) | - | - | 16.61 | 18.39 | 33.22 | 36.78 | 50.43 | 55.17 | - | - | - |
Minnkota (GCBS) | - | - | 16.61 | 18.39 | 33.22 | 36.78 | 50.43 | 55.17 | - | - | - |
Coyote (GCBS) | - | - | 16.61 | 18.39 | 33.22 | 36.78 | 50.43 | 55.17 | - | - | - |
Nanoclay (NC) | - | - | - | - | - | - | - | - | 6.69 | 8.37 | 8.37 |
Coarse Aggregate #1 | 972.9 | 1132.5 | 972.9 | 1132.5 | 972.9 | 1132.5 | 972.9 | 1132.5 | 972.97 | 972.97 | 972.97 |
Coarse Aggregate #2 | 74.1 | - | 74.16 | - | 74.16 | - | 74.16 | - | 74.16 | 74.16 | 74.16 |
Fine Aggregate | 818.7 | 582.6 | 818.7 | 582.6 | 818.7 | 582.6 | 818.7 | 582.6 | 818.7 | 818.7 | 818.7 |
Water | 150.6 | 154.2 | 150.6 | 154.2 | 150.6 | 154.2 | 150.6 | 154.2 | 150.7 | 150.7 | 150.7 |
Air Content (mL/m3) | 115 | 239 | 115 | 239 | 115 | 239 | 115 | 239 | 115 | 115 | 115 |
W/C | 0.45 | 0.42 | 0.45 | 0.42 | 0.45 | 0.42 | 0.45 | 0.42 | 0.45 | 0.45 | 0.45 |
Sample | Water (mL) | Flow | Average Compressive Strength (MPa) | Strength Activity Index (%) | Water Requirement (%) | ||
---|---|---|---|---|---|---|---|
7-Day | 28-Day | 7-Day | 28-Day | ||||
Control | 242 | 93 | 32.61 | 39.59 | 100 | 100 | 100.0 |
CC1 | 240 | 91 | 24.45 | 28.40 | 75 | 71.8 | 99.2 |
CC2 | 240 | 91 | 23.75 | 29.18 | 72.8 | 73.7 | 99.2 |
L1 | 250 | 92 | 24.92 | 32.16 | 76.4 | 81.2 | 103.3 |
L2 | 250 | 91 | 25.69 | 30.48 | 78.8 | 77 | 103.3 |
MR1 | 242 | 94 | 22.40 | 27.14 | 68.7 | 68.6 | 100 |
MR2 | 242 | 98 | 17.61 | 26.83 | 54 | 67.8 | 100 |
CO1 | 242 | 98 | 22.38 | 30.05 | 68.6 | 75.9 | 100 |
CO2 | 242 | 96 | 21.06 | 27.33 | 64.6 | 69 | 100 |
Slump (mm) | Air Content (%) | Unit Weight (kg/m3) | |
---|---|---|---|
Control (MIX1) | 95 | 7.4 | 2300 |
10% CC1 (Optimum for MIX1) | 40 | 6.1 | 2332 |
Control (MIX2) | 95 | 8.1 | 2281 |
10% CC1 (Optimum for MIX2) | 40 | 6.7 | 2319 |
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Share and Cite
Poudel, S.; Menda, S.; Useldinger-Hoefs, J.; Guteta, L.E.; Dockter, B.; Gedafa, D.S. The Use of Ground Coal Bottom Ash/Slag as a Cement Replacement for Sustainable Concrete Infrastructure. Materials 2024, 17, 2316. https://doi.org/10.3390/ma17102316
Poudel S, Menda S, Useldinger-Hoefs J, Guteta LE, Dockter B, Gedafa DS. The Use of Ground Coal Bottom Ash/Slag as a Cement Replacement for Sustainable Concrete Infrastructure. Materials. 2024; 17(10):2316. https://doi.org/10.3390/ma17102316
Chicago/Turabian StylePoudel, Sandip, Samrawit Menda, Joe Useldinger-Hoefs, Lidya E. Guteta, Bruce Dockter, and Daba S. Gedafa. 2024. "The Use of Ground Coal Bottom Ash/Slag as a Cement Replacement for Sustainable Concrete Infrastructure" Materials 17, no. 10: 2316. https://doi.org/10.3390/ma17102316
APA StylePoudel, S., Menda, S., Useldinger-Hoefs, J., Guteta, L. E., Dockter, B., & Gedafa, D. S. (2024). The Use of Ground Coal Bottom Ash/Slag as a Cement Replacement for Sustainable Concrete Infrastructure. Materials, 17(10), 2316. https://doi.org/10.3390/ma17102316