Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon
Abstract
:1. Introduction
2. Microcrack System beneath Cutting Abrasive Particles
3. Relationship between As-Sawn SR and SSD
4. Sawing Experiment
5. Results and Discussion
5.1. Surface Micromorphology and SSD of As-Sawn Cut Silicon Wafers
5.2. Prediction of SSD of As-Sawn Cut Silicon Wafers
5.3. Experimental Results and Theoretical Model Validation
6. Conclusions
- (1)
- A decrease in wire speed and an increase in feed speed result in an increase in SR and SSD of silicon wafers.
- (2)
- When cutting mono-Si with a diamond wire saw, there is a non-linear increasing relationship between the SSD and the SR of the silicon wafer, and the larger the SR value, the deeper the SSD.
- (3)
- The theoretical prediction value of SSD is in good agreement with the experimental measurement results. The larger the SR value of the as-sawn silicon wafer, the smaller the relative error of the SSD. The relationship between SSD and Ra has been further refined by adding a coefficient considering the influence of material ductile regime removal on Ra values when cutting mono-Si along the (111) crystal plane, so the improved relationship is SSD = 21.179 Ra4/3. Then the predicted SSD value is closer to the experimental measurement value.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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No. | Wire Speed vs. (m/min) | Feed Speed Vw (mm/min) |
---|---|---|
1 | 78 | 0.18 |
2 | 78 | 0.36 |
3 | 78 | 0.54 |
4 | 48 | 0.18 |
5 | 48 | 0.36 |
6 | 48 | 0.54 |
No. | Wire Speed Vs (m/min) | Feed Speed Vw (mm/min) | SR Ra (μm) | SSD (μm) | Relative Error between Predicted and Experimental Values | |
---|---|---|---|---|---|---|
Measured Values | Predicted Values | (%) | ||||
1 | 78 | 0.18 | 0.53 | 9.7 | 8.26 | 14.85% |
2 | 78 | 0.36 | 0.62 | 11.8 | 10.18 | 13.73% |
3 | 78 | 0.54 | 0.69 | 13.4 | 11.74 | 12.39% |
4 | 48 | 0.18 | 0.59 | 11.1 | 9.53 | 14.14% |
5 | 48 | 0.36 | 0.73 | 13.9 | 12.66 | 8.92% |
6 | 48 | 0.54 | 0.82 | 15.9 | 14.78 | 7.04% |
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Wang, K.; Gao, Y.; Yang, C. Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon. Materials 2024, 17, 553. https://doi.org/10.3390/ma17030553
Wang K, Gao Y, Yang C. Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon. Materials. 2024; 17(3):553. https://doi.org/10.3390/ma17030553
Chicago/Turabian StyleWang, Keying, Yufei Gao, and Chunfeng Yang. 2024. "Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon" Materials 17, no. 3: 553. https://doi.org/10.3390/ma17030553
APA StyleWang, K., Gao, Y., & Yang, C. (2024). Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon. Materials, 17(3), 553. https://doi.org/10.3390/ma17030553