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Article

Simultaneous Removal of NOx and SO2 through a Simple Process Using a Composite Absorbent

1
South China Institute of Environmental Sciences, Ministry of Environmental Protection, Guangzhou 510655, China
2
The Key Laboratory of Water and Air Pollution Control of Guangdong Province, Guangzhou 510655, China
*
Author to whom correspondence should be addressed.
Sustainability 2018, 10(12), 4350; https://doi.org/10.3390/su10124350
Submission received: 22 October 2018 / Revised: 18 November 2018 / Accepted: 19 November 2018 / Published: 22 November 2018

Abstract

:
In this work, the feasibility of the simultaneous removal of NOx and SO2 through a simple process using a composite absorbent (NaClO2/Na2S2O8) was evaluated. Factors affecting the removal of NOx and SO2, such as NaClO2 and Na2S2O8 concentrations, solution temperature, the initial pH of solution, gas flow rate, and SO2, NO, and O2 concentrations were studied, with a special attention to NOx removal. Results indicate that a synergistic effect on NOx removal has been obtained through combination of NaClO2 and Na2S2O8. NaClO2 in the solution played a more important role than did Na2S2O8 for the removal of NOx. The above factors had an important impact on the removal of NOx, especially the solution temperature, the initial pH of the solution, and the oxidant concentrations. The optimum experimental conditions were established, and a highest efficiency of NOx removal of more than 80% was obtained. Meanwhile, tandem double column absorption experiments were conducted, and a NOx removal efficiency of more than 90% was reached, using NaOH solution as an absorbant in the second reactor. A preliminary reaction mechanism for NOx and SO2 removal was deduced, based on experimental results. The composite absorbent has the potential to be used in the wet desulfurization and denitration process, to realize the synergistic removal of multi-pollutants.

1. Introduction

NOx (mainly NO) and SO2 released from the fossil fuels burning process, are becoming increasingly well-known as the precursors for photochemical smog and regional haze [1,2]. Coal-fired power plants, industrial boilers and furnaces are considered to be the main anthropogenic sources of these pollutants. Currently, wet flue gas desulfurization (WFGD) technology and selective catalytic reduction (SCR) technology are the mature commercial technologies for controlling SO2 and NOx, and they are widely used in the flue gas treatment of power plant boilers in worldwide [3]. At present, flue gas pollutants emitted from power plant are being effectively controlled. WFGD technology is often used to control SO2 emitted from other industrial sources, such as industrial boilers and industrial furnaces; however, there is a lack of cost-effective NOx treatment technology. Due to the high investment and operating costs, a complicated system, and the large area required, the application of the SCR system in the field of industrial boilers and furnaces flue gas treatment is limited. Therefore, it is urgent that a cost-effective NOx control technology is developed, and it is better to develop an economical, and simplified method to achieve synergistic removal NOx and SO2.
The subject of multi-pollutant (NOx, SO2, etc.) cooperative control has been widely researched in recent years. According to a review of the literature, there are two major methods for realizing multi-pollutant removal: the dry method and absorption (solution scrubbing) [4]. The dry method includes catalysis oxidation [5], adsorbent adsorption [6], plasma degradation [7], photocatalytic methods [8], etc. The absorption method includes complex [9], oxidation [10], and reducing [11] absorption methods. Among these methods, the oxidation absorption method based on the WFGD process is generally considered to be one of cost-effective methods for controlling multi-pollutant in flue gas. Due to the low solubility of NO, in the wet oxidizing process, rapid and efficient oxidation of NO to NO2 is a key step. In order to increase the NO removal, a variety of reagents have been utilized to synergistically remove SO2 and NO, such as potassium permanganate (KMnO4) [12], potassium ferrate (K2FeO4) [13], sodium chlorite (NaClO2) [14], sodium hypochlorite (NaClO) [15], UV/H2O2 [16], ozone [17], and persulfate systems [18,19], and satisfactory SO2 and NO removal efficiencies have been achieved under laboratory conditions.
In the oxidation absorption method, NaClO2 and Na2S2O8 are considered to be effective reagents for controlling multi-pollutant in flue gas. Fang et al. [20] developed a novel oxidation–absorption system for SO2, NO, and Hg0 removal, and NaClO2 and NaOH were used as the oxidant and the absorbent, respectively. SO2, NOx, and Hg0 removal efficiencies of more than 99, 82, and 95% could be obtained, respectively, under optimal experimental conditions. Hao et al. [21] developed a new process for gas-phase oxidation, combined with liquid-phase absorption. The gas phase oxidants (mainly ClO2) was produced by vaporizing the mixed solution of sodium chlorite and sodium persulfate at a temperature of 413 K. NO in the simulated flue gas was first oxidized to NO2 by the gas phase oxidants, then NO, NO2, and SO2 were absorbed by the sodium humate solution. Finally, 82.7% of NO removal and 100% of SO2 removal could be reached under optimal conditions. Wang et al. [22] used a dual oxidant (H2O2/Na2S2O8) system to remove NO, and the highest NO removal efficiency (82%) was obtained under the optimal conditions. Khan et al. [23] used an aqueous solution of persulfate (0.01–0.2 M) to remove NO, and 92% of NO removal was obtained at 90 °C and 0.1 M persulfate concentration. However, these technologies included some shortages, such as a complex system, high reagent consumption, and more demanding process conditions. Thus, how to simply and cost-effectively perform the cooperative absorption of SO2 and NO in a single reactor is an urgent problem that needs to be solved.
According to our previous works [20], NaClO2 was a better oxidant in view of SO2 and NO removal, but there are issues with the actual usage of the reagent, such as its high price (10,000 ¥/t), its large rate of consumption, and its easy decomposition under acidic conditions. Na2S2O8 is easily soluble in water and environmentally friendly. It is a strong and nonselective oxidant, and its price is relatively low (5000 ¥/t); however, it needs to be activated by heating or other methods to reveal its strong oxidizing properties. According to the existing literature [23,24], the presence of Cl could improve NO oxidation and absorption when using a persulfate solution to remove NOx. Hence, in this study, a composite absorbent consisting of NaClO2 and Na2S2O8 was utilized to simultaneously remove SO2 and NOx. The main purpose of this study is to evaluate the feasibility of simultaneous removal of SO2 and NOx by using a dual oxidant solution. Meanwhile, factors affecting the removal of NOx and SO2, such as NaClO2 and Na2S2O8 concentrations, solution temperature, the initial pH of solution, gas flow rate, and SO2, NO, and O2 concentrations were studied, with a special attention to NOx removal. The preliminary reaction mechanisms of SO2 and NOx removal were also hypothesized.

2. Materials and Methods

2.1. Reagents

Reagents used in this study were bought from Guangzhou Chemical Reagent Factory (Guangzhou, China), and directly used without purification. Deionized water was used to prepare the solution. The composite absorbent used in the first absorber (Figure 1) was prepared by NaClO2 (80%, AR) and Na2S2O8 (98%, AR). CO(NH2)2 (99%, AR), Ca(OH)2 (95%, AR), Na2S2O8 (98%, AR), and NaOH (96%, AR), were used in the second absorber when needed (Figure 1). The solution pH was adjusted using 1 mol/L of H2SO4 and 1 mol/L of NaOH solutions. Anhydrous CaCl2 (96%, AR) was used as a dryer to protect the flue gas analyzer.

2.2. Equipment

The experimental apparatus consisted of a simulated flue gas generation system, a wet scrubbing system, an online monitoring system and an exhaust gas adsorption system, as shown in Figure 1.
SO2, NO, O2, and N2 gases were supplied by the compressed cylinders (Gas Co., Ltd. of Zhuo Zheng, Guangzhou, China), and metered by the mass flow controllers (Beijing Sevenstar Flow Co., Ltd., Beijing, China). Various gases flowed into the Mixer 1 to produce the flue gas, where the total flue gas flow (Q) was kept at 2 L/min. The two absorbers (4 cm i.d. × 65 cm length) were all made of borosilicate glass. The first absorber was filled with ceramic Raschig rings (1.25 cm i.d. × 1.25 cm length) of 20 cm height, heated by a temperature-controlled heating belt, and the second absorber was an empty column. The volume of the solution in the absorber was 1 L. The simulated flue gas was introduced into the first absorber through a gas distribution pipe fitted at the bottom of the absorber. When the tandem double column absorption experiments were conducted, the simulated flue gas flowed through two absorbers in sequence. The purified flue gas was then dried by anhydrous CaCl2 and then it was introduced into the detection system. In this work, SO2 concentration range was 0–2100 ppm, NO concentration range was 0–1000 ppm, O2 concentration range was 1–15% (v/v). The time for each set of experiments was 1 h. The experimental conditions were summarized and shown in Table 1. An ECOM-J2KN flue gas analyzer (RBR Company, Germany) was utilized to detect online the inlet and outlet SO2, NO2, NO, and O2 concentrations. An MP511 pH Detector (Shanghai Precision Instruments Co., Ltd., Shanghai, China) was used to detect the solution pH. Concentrations of NO3, Cl, ClO2, and ClO3 were measured with an ion chromatography system (IC, Thermo ICS-1100, America). The NOx and SO2 removal were calculated by Equation (1):
  η   =   C inlet     C outlet C inlet × 100 %  
where η is the removal efficiency of NOx or SO2; Cinlet and Coutlet are the inlet and outlet concentrations of NOx or SO2, respectively.

3. Results and Discussion

3.1. Simultaneous Removal of SO2 and NOx with Different Oxidant Solutions

Based on the literature and on our previous works [12,20,22,23], NaClO2, KMnO4, and Na2S2O8 were considered as better NO oxidants. Thus, in this study, the contrast experiments for different oxidants on SO2 and NOx removal were investigated, and the results are displayed in Figure 2 and Figure 3. In this set of experiments, the concentrations of the single oxidants in the solutions were all 0.2 wt.%, and the initial pH values of NaClO2 + NaOH, KMnO4, and Na2S2O8 + NaOH solutions were 12.0, 8.0, and 12.0, respectively. The results indicate that all oxidant solutions had a good level of efficiency of removal on SO2, where the removal efficiency was close to 100%. However, different oxidant solutions had different effects on NOx removal, and the capacity on the NOx removal of three oxidant solutions was NaClO2 > KMnO4 > Na2S2O8, with the average NOx removal efficiencies being at 48.69%, 48.13%, and 23.98%, respectively. Although the average efficiency of NOx removal by KMnO4 solution was close to that of the NaClO2 solution, NOx removal efficiency by the KMnO4 solution decreased, with the reaction time increasing. Thus, it can be speculated that the NOx removal efficiency by the NaClO2 solution is significantly better than that of KMnO4 solution with the increase of reaction time. However, a NOx removal efficiency of approximately 50% using the NaClO2 solution is relatively low. Hence, in this study, the authors hope to improve the denitration performance of NaClO2 solution (0.2 wt.%) by adding a certain amount of Na2S2O8 (0.1 wt.%), and the results are illustrated in Figure 2 and Figure 3. The results show that SO2 and NOx could be efficiently absorbed, and nearly 100% of the SO2 and 73.51% of the NOx were simultaneously removed. NOx removal using a dual oxidant solution was much better than removal by using a single oxidant solution. SO2 removal remained constant at about 100% in all tests, but the NOx removal was affected by many factors, so the emphasis was placed on the discussion of NOx removal by using a NaClO2 + Na2S2O8 solution, in subsequent experiments.

3.2. Effect of NaClO2 Concentration

Several sets of experiments at various NaClO2 concentrations (0, 0.05, 0.1, 0.15, 0.20, and 0.30 wt.%) were carried out to study the effect of NaClO2 concentration on NOx removal efficiency at the same persulfate level (0.5 wt.%). Figure 4 shows that the NOx removal efficiency sharply increased with the increment of NaClO2 concentration at first, and then it gradually increased; when the NaClO2 concentration increased to 0.20 wt.%, a maximum NOx removal efficiency of 80.61% was obtained, and thereafter, NOx removal efficiency decreased from 80.61% to 72.83% with the increase of NaClO2 concentration from 0.2 wt.% to 0.3 wt.%. NaClO2 is a strong oxidant that can oxidize NO to NO2, which then oxidizes NO2 to nitrate (Equations (2) and (3)). It can also directly oxidize NO to nitrate (Equation (4)) [20]. So, even the introduction of 0.05 wt.% of NaClO2 had a very pronounced effect, where the NOx removal efficiency went increased from 29.16% without any NaClO2 to 54.68% with NaClO2. Moreover, Na2S2O8 in the solution could be activated to generate sulfate-free radicals ( SO 4 ) and hydroxyl radicals ( OH ), and a large number of chlorine-free radicals ( Cl ,   Cl 2 , ClOH ) could be produced through complex reactions via the reactions of Equations (5)–(8) [23,24,25]. The chlorine-free radicals could react with dissolved NO to form nitrates and nitrites (Equations (9)–(11)). Therefore, the addition of Na2S2O8 could increase the total number of reactive radical species, and enhance the NOx removal efficiency. In addition, as the reaction proceeded, the pH of the solution decreased, H+ could catalyze the decomposition of ClO2 to generate the strong oxidizing ClO2 (Equations (12)–(14)). ClO2 could oxidize NO to NO2 and nitrate (Equations (15)–(17)) [20], leading to the increase of NOx removal. However, with an increasing concentration of NaClO2, the NO concentration in the exhaust decreased, but the NO2 concentration increased. A large amount of NO2 was produced by the reactions (Equations (2), (10) and (15)) due to the high NaClO2 concentration. On the one hand, the high NaClO2 concentration was not conducive to the absorption of NO2 [20]; on the other hand, a large amount of NO2 escaped from the system, due to the limited gas–liquid contact time. The study found the average emission concentrations of NO2 were 10.56, 13.44, 39.35, 64.17, 87.18, and 158.24 ppm when the NaClO2 concentrations were 0, 0.05, 0.1, 0.15, 0.20, and 0.30 wt.%, respectively. Obviously, the NO2 concentration in the exhaust significantly increased when the NaClO2 concentration was more than 0.2 wt.%. Thus, there was an optimal NaClO2 concentration range of 0.15–0.2 wt.%, and the best NaClO2 concentration was determined as 0.2 wt.%.
  2 NO ( l )   +   ClO 2 ( aq ) 2 NO 2 ( l )   +   Cl ( aq )  
  4 NO 2 ( l )   +   ClO 2 ( aq )   +   4 OH ( aq ) 4 NO 3 ( aq )   +   Cl ( aq )   +   2 H 2 O ( l )  
  4 NO ( l )   +   3 ClO 2 ( aq )   +   4 OH ( aq ) 4 NO 3 ( aq )   +   3 Cl ( aq )   +   2 H 2 O ( l )  
  SO 4 ( aq )   +   Cl ( aq )   SO 4 2 ( aq )   +   Cl ( aq )  
  Cl ( aq )   +   Cl ( aq )   Cl 2   ( aq )  
  OH ( aq )   +   Cl ( aq )   ClOH ( aq )  
  ClOH ( aq )   +   Cl ( aq )   Cl 2 ( aq )   +   OH ( aq )  
  ClOH ( aq )   +   NO ( l ) HNO 2 ( aq )   +   Cl ( aq )  
  Cl 2 ( aq )   +   NO 2 ( aq ) NO 2 ( l )   +   2 Cl ( aq )  
  ClOH ( aq )   +   NO 2 ( l ) HNO 3 ( aq )   +   Cl ( aq )  
  8 H   +   ( aq )   +   8 ClO 2 ( aq ) 6 ClO 2 ( l )   +   Cl 2 ( l )   +   4 H 2 O ( l )  
  4 H   +   ( aq )   +   5 ClO 2 ( aq ) 4 ClO 2 ( l )   +   2 H 2 O ( l ) +   Cl ( aq )  
  4 ClO 2 ( aq )   +   2 H + ( aq ) Cl ( aq )   + 2 ClO 2 ( l )   +   ClO 3 ( aq )   +   H 2 O ( l )  
  5 NO ( l )   +   2 ClO 2 ( l )   +   H 2 O ( l ) 5 NO 2 ( l )   +   2 HCl ( aq )  
  5 NO 2 ( l )   +   ClO 2 ( l )   +   3 H 2 O ( l ) 5 NO 3 ( aq )   +   Cl ( aq )   +   6 H + ( aq )  

3.3. Effect of Na2S2O8 Concentration

The results in Figure 5 illustrate the effect of Na2S2O8 concentration on NOx removal efficiency at a constant NaClO2 concentration of 0.2 wt.% and at 50 °C. The addition of Na2S2O8 could effectively enhance the NOx removal efficiency, and Na2S2O8 concentration had an important influence on the absorption of NOx. Figure 5 shows that when the Na2S2O8 concentration in the solution increased from 0.00 wt.% to 0.1 wt.%, the NOx removal efficiency rapidly increased from 48.69% to 72.34%, and then it slightly increased from 72.34% to 80.61% in the Na2S2O8 concentration range of 0.1 wt.% to 0.5 wt.%. However, further increases in Na2S2O8 concentration resulted in a slight drop in NOx removal efficiency, which then maintained stability. For example, the NOx removal efficiencies were 78.96% and 79.42% when the Na2S2O8 concentrations were 0.7 wt.% and 0.9 wt.%, respectively.
Na2S2O8 is a strong and nonselective oxidant, and it can be activated by heat and alkaline [21], to produce an intermediate sulfate free radical ( SO 4 ) (Equation (17)) [23,26], then SO 4 reacts with hydroxide ions or water molecules to produce a sulfate ion and hydroxyl radicals ( OH ) (Equations (18) and (19)). The reaction rate constant of Equation (19) (k = 7 × 107 M−1 s−1) is significantly greater than that of Equation (18) (k = 6.6 × 102 M−1 s−1). So, the conversion of SO 4 to OH via Equation (19) becomes more important under alkaline conditions [23]. Both SO 4 and OH are very strong oxidants in aqueous solution. They can oxidize NO dissolved in water to nitrite, which further oxidizes to NO2 and, finally, the NO dissolved in water is oxidized to nitrate, as represented by the generalized Equations (20)–(26), respectively. The amount of SO 4 generation in the solution increased with the increase of Na2S2O8 concentration at the constant reaction temperature. Therefore, the NOx removal efficiency increased as the Na2S2O8 concentration increased. However, a further increase of Na2S2O8 concentration could lead to the production of a large amount of SO 4 . Then, the self-recombination and the intercombination of oxidative free radicals, and the scavenging reactions by free radicals with the remaining persulfate ions might become significant (Equations (27)–(30)). Those scavenging reactions could compete with the NOx removal reactions to consume a large amount of free radicals, finally leading to the decrease of NOx removal efficiency [23,26,27]. Thus, considering the NOx removal and economic costs, the optimum Na2S2O8 concentration range of 0.3–0.5 wt.% and the optimal concentration of 0.5 wt.% were selected.
  S 2 O 8 2 ( aq ) Δ / alkaline   2 SO 4 ( aq )  
  SO 4 ( aq )   +   H 2 O ( l )     H + ( aq )   +   SO 4 2 ( aq )   +   OH ( aq )  
  SO 4 ( aq )   +   OH ( aq )   SO 4 2 ( aq )   +   OH ( aq )  
  OH ( aq )   +   NO ( l )   H + ( aq )   +   NO 2 ( aq )  
  SO 4 ( aq )   +   H 2 O ( l )   +   NO ( l )   HSO 4 ( aq )   +   H + ( aq )   +   NO 2 ( aq )  
  S 2 O 8 2 ( aq )   +   NO 2 ( aq )   SO 4 2 ( aq )   +   SO 4 ( aq )   +   NO 2 ( l )  
  SO 4 ( aq )   +   NO 2 ( aq )   SO 4 2 ( aq ) +   NO 2 ( l )  
  NO 2 ( l )   +   OH ( aq )   H + ( aq ) +   NO 3 ( aq )  
  S 2 O 8 2 ( aq )   +   NO ( l ) +   H 2 O ( l ) 2 HSO 4 ( aq )   +   NO 2 ( l )  
  SO 4 ( aq )   +   OH ( aq ) +   NO ( l )   HSO 4 ( aq )   +   NO 2 ( l )  
  OH ( aq ) +   OH ( aq )   H 2 O 2 ( aq )  
  SO 4 ( aq )   +   SO 4 ( aq )     S 2 O 8 2 ( aq )  
  SO 4 ( aq )   +   S 2 O 8 2 ( aq )     S 2 O 8 ( aq )   +   SO 4 2 ( aq )  
  OH ( aq )   +   S 2 O 8 2 ( aq )     S 2 O 8 ( aq )   +   OH ( aq )  

3.4. Effect of Initial pH

The effect of the solution initial pH ranging from 6.0−12.0 on NOx removal was studied. Figure 6 illustrates that NOx removal efficiency was much higher under alkaline rather than acidic conditions, and the NOx removal efficiency sharply increased with the increase of the initial pH. When the initial pHs of the solutions were 6.0, 8.0, 10.0, and 12.0, the NOx removal efficiencies were 3.54, 18.46, 38.36, and 80.61%, respectively. Meanwhile, it was discovered that the NO concentration gradually increased, and the NO2 concentration gradually decreased in the exhaust with the increasing of initial pH. The average emission concentrations of NO were 0, 4.89, 11.22, and 20.39 ppm, and the average emission concentrations of NO2 were 482.30, 402.81, 269.84, and 87.18 ppm, when the initial pHs of the solution were 6.0, 8.0, 10.0, and 12.0, respectively. The research found that the fractional conversion of NO to NO2 could reach 100% at low pH. The literature reported that H+ could catalyze the decomposition of S2O82 to form SO3 and HSO4 [23,27]. Hence, increasing the H+ concentration would promote the decomposition of S2O82−, and inhibit the generation of free radicals, finally resulting in a decrease in the amount of reactive radicals produced, and the decrease of NOx removal. Meanwhile, H+ can also catalyze the decomposition of ClO2 to generate strongly oxidizing ClO2 (Equations (12)–(14)) [20,28]. When the initial pH decreased from 12.0 to 6.0, the solution color varied from colorless to yellowish green, and then its color gradually deepened. The result indicated that large amounts of ClO2 were being produced and dissolving into the solution under low pH conditions. Dissolved ClO2 could react with dissolved NO to preferentially form NO2 (Equation (15)) [29]. Although the NO2 produced could be further oxidized to nitrate, it was more likely to escape from the solution under low pH conditions [20], leading to the increase of NO2 concentration and the decrease of NO concentration in the exhaust with the decrease of solution pH [20]. When the initial pH of the solution increased, the NOx removal increased. This is because more free reactive radicals were generated (especially OH ) through the inhibition of the decomposition of S2O82− and ClO2 under alkaline conditions. In particular, alkaline conditions could promote the conversion of SO 4 to OH by Equation (19). OH is more reactive than SO 4 [23]. Meanwhile, the escape amount of NO2 decreased significantly under alkaline conditions. So, NOx removal increased with the increase of initial pH. The study indicates that this new process is more suitable for operation under alkaline conditions, so in this study, the best pH was determined to be 12.0.

3.5. Effect of Solution Temperature

Several experiments were carried out at various temperatures (25, 40, 50, 60, and 70 °C) to study the effects of solution temperature on NOx removal, and the results are shown in Figure 7. As depicted in Figure 7, NOx removal efficiency decreased slowly at first, then it decreased rapidly as the temperature increased, with the turning point of the solution temperature being 50 °C. The NOx removal efficiencies were 91.77%, 84.48%, 80.61%, 66.29%, and 49.94% when the solution temperatures were 25, 40, 50, 60, and 70 °C, respectively. The research also found that NO concentration decreased and NO2 concentration increased in the exhaust with the increase of the solution temperature. The average emission concentrations of NO were 33.72, 31.24, 20.39, 0.00, and 0.00 ppm, and the average emission concentrations of NO2 were 7.43, 46.36, 87.18, 168.55, and 250.30 ppm, when the solution temperature changed from 25 to 70 °C, respectively. The fractional conversion of NO increased with increasing temperature, which is consistent with the results reported by Khan et al. [23]. Higher temperatures can significantly promote the activation of Na2S2O8 to produce a large amount of sulfate free radicals [30], and then to generate a large number of other free radicals, such as OH . These free radicals can oxidize NO to nitrite and nitrate, to promote NO removal. However, the high temperatures could also promote ClO2 generation [20], leading to the fractional conversion of NO and an increase in the generation of NO2. NO2 can easily escape from solution into gas, due to the high temperature and limited gas–liquid contact time, so that the NOx removal efficiency is decreased. The influence of solution temperature on NOx removal is ultimately determined by the above two aspects. The results indicate that the increase of absorption temperature is not conducive to the NOx removal. Thus, it shows that NaClO2 in the dual oxidant solution plays a more important role than Na2S2O8 for the NOx removal. The temperature of the absorption liquid of WFGD is usually approximately 40–50 °C. Considering the actual situation, in this study, the solution temperatures of the new process were all selected as 50 °C.

3.6. Effect of Gas Flow Rate

The effect of gas flow rate on NOx removal is shown in Figure 8. Results indicate that the gas flow rate had an important effect on NOx removal, and NOx removal decreased with the increasing of the gas flow rate. When the gas flow rate increased from 1.0 to 3.0 L·min−1, the NOx removal efficiencies were 88.28%, 83.30%, 80.61%, 72.07%, and 56.24%, respectively. Zhao et al. [2] also found that the removal efficiencies of SO2, NO2, and NO decreased as the gas flow rate increased. Meanwhile, it was also found that the average NO concentration increased sharply in the exhaust from 10.67 ppm to 195.56 ppm with the increase of gas flow rate from 1.0 to 3.0 L·min−1. The gas–liquid contact time decreased with the increase in the gas flow rate. On the one hand, NO molecules in the gas could not have the necessary time to dissolve into the solution. On the other hand, the NO2 generated by the reactions was taken out of the system without further reaction to form nitrates. Therefore, the NOx removal efficiency was reduced with an increase in the gas flow rate.

3.7. Effect of SO2 Concentration

The effect of SO2 concentration on NOx removal in the range of 0–2100 ppm was investigated. Figure 9 indicates that the SO2 concentration in the flue gas had a very significant effect on NOx removal; the NOx removal efficiency was first rapidly increased, and then it decreased with the increase of SO2 concentration. For example, when the SO2 concentration increased from 0 to 500 ppm, the removal of NOx rapidly increased from 62.05% to 83.37%, then with the SO2 concentration further increasing from 500 ppm to 2100 ppm, the NOx removal efficiency decreased from 83.37% to 70.66%. Results indicate that the removal of NOx could be promoted at low SO2 concentration conditions, but higher concentrations of SO2 inhibited NOx removal. SO2 is very soluble in aqueous solution, and it dissolves into solution to generate HSO3, which can react with NO2 to generate HON(SO3)22− and ONSO3 (Equations (31)–(33)) [30,31,32]. Meanwhile, dissolved NO can also directly react with SO32− to form ON(SO3)2− and ON(NO)(SO3)2− (Equations (34) and (35)) [32]. These reactions promote the dissolution and oxidation of NO, while reducing the consumption of free radicals and oxidants, finally promoting NO removal. On the other hand, HSO3 and SO32− also can react with NO2 to form NO2 (Equations (36) and (37)) [32], then NO2 can react with oxidants or free radicals to form NO3, finally resulting in the inhibition of NO2 volatilization from the solution, increasing NOx removal. The research found that the average NO2 concentration in the exhaust decreased from 167.89 to 73.72 ppm when the SO2 concentration changed from 0 to 500 ppm. This finding also confirmed the existence of the above reaction process. When the SO2 concentration was further increased, the NOx removal efficiency decreased. The main reason for this outcome was that severe competitive reactions of NO and SO2 for the limited oxidants and free radicals existed in the solution. As the solubility of SO2 is significantly greater than that of NO, so dissolved SO2 preferentially reacts with oxidants and free radicals in the solution (Equations (38)–(40)), and inhibits the oxidation of NO, finally resulting in a decrease of NOx removal. Meanwhile, the pH of the solution drops sharply with the large amount of SO2 dissolved, which will promote the decomposition of S2O82− [23,27], and this is not conducive to NOx removal. In addition, the dissolved SO2 also can react with NO 3 to form NO (Equation (41)); the NO can escape from the solution, leading to the decrease of NOx removal [20].
  NO 2 ( aq )   +   H   +   ( aq )   +   2 HSO 3 ( aq ) HON ( SO 3 ) 2 2 ( aq )   +   2 H 2 O ( l )  
  NO 2 ( aq )   +   H + ( aq )   +   HSO 3 ( aq ) ONSO 3 ( aq )   +   2 H 2 O ( l )  
  ONSO 3 ( aq )   +   HSO 3 ( aq ) HON ( SO 3 ) 2 2 ( aq )  
  NO ( aq )   +   SO 3 2 ( aq ) ON ( SO 3 ) 2 ( aq )  
  NO ( aq )   +   ON ( SO 3 ) 2 ( aq ) O   N ( NO ) SO 3 ( aq )  
  2 NO 2 ( aq )   +   HSO 3 ( aq ) +   H 2 O ( l ) 2 NO 2 aq   +   SO 4 2 ( aq )   +   3 H + ( aq )  
  2 NO 2 ( aq )   +   SO 3 2 ( aq ) +   H 2 O ( l ) 2 NO 2 aq   +   SO 4 2 ( aq )   +   2 H + ( aq )  
  S 2 O 8 2 ( aq )   +   SO 2 ( l )   + 2 H 2 O ( l ) 2 HSO 4 ( aq )   +   H 2 SO 4 ( aq )  
  SO 3 2 ( aq ) + 2 OH H 2 O ( l )   +   SO 4 2 ( aq )  
  2 SO 2 ( l )   +   ClO 2 ( aq )   +   2 H 2 O ( l ) 4 H + ( aq )   +   2 SO 4 2 ( aq )   +   Cl ( aq )  
  3 SO 2 ( l )   +   2 NO 3 ( aq )   +   2 H 2 O ( l ) 2 NO ( l )   +   3 SO 4 2 ( aq )   +   4 H + ( aq )  

3.8. Effect of NO Concentration

Figure 10 indicates that the effect of NO concentration on NOx removal. The results show that NOx removal was slightly affected by NO concentration. NOx removal increased slowly from 78.33% to 80.61%, with an increase of NO concentration from 100 to 500 ppm, and then it slowly decreased from 80.61% to 74.04%, with the NO concentration changing from 500 to 1000 ppm. The key step in the removal of NO by using oxidation absorption method is to promote the NO dissolution. The driving force of the mass transfer of the NO absorption increases with NO concentration in flue gas increasing. Hence, the amount of dissolved NO increases with an increase of NO concentration in flue gas. Because the amount of oxidants and free radicals were relatively sufficient when the NO concentration was less than 500 ppm, therefore the NOx removal slightly increased with an increase of NO concentration. However, when the NO concentration in the flue gas exceeded 500 ppm, although the amount of dissolved NO increased, but more amount of NO was not absorbed by the solution and run out of the reactor with the flue gas due to the limited gas-liquid contact time. Meanwhile, the consumption rates of the oxidants and free radicals increased with NO concentration increasing, and the pH value of the absorbent solution also dropped very quickly. These reasons all are not conducive for the NO removal. Therefore, the combined result is that the absolute amount of NO removal increased, but the NO removal efficiency slightly reduced. For example, when the NO concentrations in flue gas were 500 ppm and 1000 ppm, the NOx removal efficiencies were 80.61% and 74.04%, and the absolute amount of NO removal were 86.85 mg and 159.54 mg, respectively.

3.9. Effect of O2 Concentration

The influence of O2 concentration on NOx removal, ranging from 1 to 15% (v/v), was investigated, and the results are shown in Figure 11. The results demonstrate that O2 concentration in the flue gas had a certain effect on NOx removal. When the O2 concentration increased from 1 to 15% (v/v), the NOx removal increased slowly from 79.11 to 81.74%. This is because increasing the O2 concentration could lead to an increase in the O2 concentration in the liquid phase, which increased the concentration of the oxidants in the liquid phase. However, compared with NaClO2 and Na2S2O8, the oxidation of O2 was so weak in the experimental conditions that the NOx removal increased slowly with an increase of O2 concentration.

3.10. Tandem Double Column Absorption Experiments

The study found that when using a single absorber for absorption experiments, a maximum NOx removal of 80.61% could be obtained, and so that the average concentration of NO2 in the exhaust was about 80 ppm at the optimal experimental conditions. Compared to NO, NO2 is more soluble, and it is more easily absorbed by the solution. Therefore, in order to increase the NOx removal, several tandem double column absorption experiments were conducted. Na2S2O8 solution (5 wt.%), NaOH solution (5 wt.%), CO(NH2)2 solution (5 wt.%), and Ca(OH)2 solution (5 wt.%) were used to absorb the NOx from the first absorber, and the results are illustrated in Figure 12. The results show that the NOx removal efficiency could be significantly increased by using a tandem double column absorption process, compared to using the single column absorption process. The absorption capacities of the four kinds of absorbents were in the order of Na2S2O8 > NaOH > Ca(OH)2 > CO(NH2)2, with NOx removal efficiencies of 92.41, 91.12, 84.06, and 82.66%, respectively. The NOx removal efficiency by using Na2S2O8 as an absorbent was higher than that of the other three absorbents. This is because Na2S2O8 as an oxidant has a good efficiency of removal for both NO and NO2. For alkaline absorbents, the solution pH had a significant effect on NOx removal. The initial pH values of NaOH, Ca(OH)2, and CO(NH2)2 solution were 13.6, 9.6, and 8.4, respectively. This was because the amount of NO2 in the composition of NOx was significantly higher than that of NO. Thus, NOx removal increased with the solution pH increasing. Considering the NOx removal and economic costs, NaOH is a better absorbent, due to its high initial pH.
In the study, when using a single column and double column to absorb NOx, the NOx removal efficiencies of 80.61% and more than 90% could been obtained, respectively. The NOx removal efficiencies obtained in this work are significantly higher than that of our previous work (53.05%) [12]. In other methods, a dual oxidant (H2O2/Na2S2O8) has been used to remove NO, and the highest NO removal efficiency (82%) was obtained [22], but the concentrations of H2O2 and Na2S2O8 were 0.3 mol/L and 0.1 mol/L respectively which were higher than this work. UV/H2O2 was also utilized to remove NO, and NO removal of 72% could be obtained [16]. Using NaClO2 as absorbent, and using a wet scrubber combined with a plasma electrostatic precipitator as reactor, the NO removal of 94.4% could be reached, but the absorption device of this method was complicated [33]. Therefore, this method has advantages in terms of NOx removal efficiency compared to other methods. The main difference between the method and the WFGD technology is the composition of the absorbent. Therefore, the investment cost of the method in practical engineering applications is comparable with that of WFGD technology. The operating cost of the method may be higher than that of WFGD technology due to the high cost of the absorbent of this method. However, this method can simultaneously remove SO2 and NOx efficiently. Therefore, considering the economic and environmental aspects, this method has a good application prospect in the field of flue gas treatment.

4. Product Analysis

In this study, the ionic products in solution were detected by using an ion chromatography system. As the peak times of persulfate ion and sulfate ion are almost the same, it is impossible to measure persulfate ions and sulfate ions by the ion chromatography method when both are present. Fortunately, it is clear that the final decomposition product of persulfate is sulfate [21,22,23], and the SO2 that dissolves in the solution is eventually oxidized to sulfate in the oxidation system. Therefore, the study focused on the other anions. The IC analysis results of the ionic components in the solution before and after the reaction are shown in Table 2.
Results show that only Cl, ClO2, and ClO3 were detected in the solution before the reaction (irrespective of persulfate and sulfate). However, NO3, ClO2, Cl, and ClO3 were detected after the reaction. From a comparison of ionic composition before and after the reaction, Cl concentration significantly increased, while ClO2 and ClO3 concentration decreased. Equation (42) could be used to explain why the amount of ClO3 was decreased. According to the calculation results of Cl material balance, the amounts of elemental Cl in the solution before and after the reaction were 620.78 and 626.74 mg/L, respectively. The results indicate that the Cl element was maintained with mass conservation during the reaction. It was also found that there existed a large amount of NO3, but no NO2, in the solution. This result is mainly attributed to the strong oxidizing properties of the system. Due to the presence of large amounts of free radicals and oxidants in the system, the NO2 formed during the reaction are easily oxidized to NO3:
  2 ClO 3 ( aq )   +   SO 3 2 ( aq )   +   2 H + ( aq ) SO 4 2 ( aq )   +   2 ClO 2 ( l )   +   H 2 O ( l )  
As listed in Table 2, NO3 was measured in the absorption solution with a concentration of 142.58 mg/L. The average initial concentration of NO in the flue gas was 516 ppm (about 691 mg/m3). The NOx removal efficiency was calculated to be 83.20%, according to the NO3 concentration in the solution, which was close to the actual NOx removal efficiency of 81.12%.
One of the disadvantages of the liquid absorption method is the disposal of the wastewater. Table 2 indicates that a large amount of Cl is present in the absorption solution. The presence of large amounts of Cl in the solution will increase the difficulty of wastewater treatment. Fortunately, the Friedel’s salt precipitation method has been developed to effectively remove Cl from wastewater. Meanwhile the method can effectively synergistic remove SO42−, F and heavy metal ions. The purified wastewater can be reused to reduce the consumption of water and alkali, or discharged into the enterprise waste water treatment system. The precipitated solids can be used to replace part of alkali or landfilled [34]. Therefore, through the effective treatment of wastewater, the ecological risk caused by the use of absorbent can be avoided.
Figure 13 shows the NO and NO2 emissions in the outlet flue gas at the optimal conditions. As the reaction progressed, the NO concentration sharply decreased to nearly 0 ppm, and this was maintained for nearly 25 min at first, then it slowly increased to about 25 ppm at the end of the experiment. The concentration of NO2 increased sharply to about 85 ppm at first, then it decreased slowly to about 75 ppm. This is because the NaClO2 and Na2S2O8 concentrations in the solution decreased as the reaction proceeded, while the solution pH also decreased rapidly with the reaction time increasing. In addition, due to the strongly alkaline pH of the solution, the SO2 concentration decreased drastically to 0 ppm, and this was maintained until the end of the reaction.
Based on experimental results and the literature, the mechanism of simultaneous removal of NOx and SO2 using NaClO2/Na2S2O8 solution was deduced. The mechanism of SO2 removal is clear and relatively simple; SO2 is eventually converted to SO42− via absorption, acid–base neutralization, and oxidation. The removal mechanism of NOx is very complicated. Equations (2)–(42) can be used to explain the mechanism of NOx removal; finally, NO is partially converted into NO2, while most of the NO is converted into NO3, which exists in the solution. Finally, SO2 and NOx are removed efficiently by the dual oxidant solution.

5. Conclusions

In this work, simultaneous removal of NOx and SO2 through a simple process using a composite absorbent (NaClO2/Na2S2O8) has been studied in a bubble column reactor. In view of the high SO2 removal efficiency, factors affecting the NOx removal were systematically investigated. The following conclusions can be obtained based on experimental results:
(1)
NaClO2 in the solution played a more important role than Na2S2O8 for NOx removal. NaClO2 and Na2S2O8 concentrations, solution temperature, the initial pH of the solution, the gas flow rate, and SO2, NO, and O2 concentrations all had a certain impact on the NOx removal efficiency. Among them, solution temperature, the initial pH of the solution, and the oxidant concentrations had significant effects on the NOx removal efficiency.
(2)
Considering the NOx removal efficiency and its economic costs, the optimal conditions for NOx removal were determined to be when the solution temperature was 50 °C, the initial solution pH was 12, the gas flow rate was 2 L·min−1, and NaClO2 and Na2S2O8 concentrations were 0.2 wt.% and 0.5 wt.%, respectively. A NOx removal efficiency of more than 80% could be obtained at optimal conditions. When using a NaOH solution as an absorbent in the second absorber, the NOx removal efficiency could reach more than 90%.
(3)
A preliminary reaction mechanism for the simultaneous removal of NOx and SO2 was deduced, based on experimental results. The dual oxidant (NaClO2/Na2S2O8) solution can effectively remove multi-pollutants and, thus, it has the potential to be applied in the wet desulfurization and denitration process to realize the synergistic removal of multi-pollutants.

Author Contributions

Data curation: P.F. and Z.T.; formal analysis: P.Z. and J.H.; methodology: X.C.; project administration: P.F.; supervision: C.C.; validation: Z.T.; writing—original draft: P.F.

Funding

This research was supported by the National Key R and D Program of China (2017YFC0210704), National Natural Science Foundation of China (NSFC-51778264), the Project of Science and Technology Program of Guangdong Province (2016B020241002 and 2017B020237002), Youth Top-notch Talent Special Support Program of Guangdong Province (2016TQ03Z576) and Pearl River S and T Nova Program of Guangzhou (201610010150).

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Schematic diagram of the experimental device.
Figure 1. Schematic diagram of the experimental device.
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Figure 2. Effect of different oxidants on NOx removal.
Figure 2. Effect of different oxidants on NOx removal.
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Figure 3. Effect of different oxidants on SO2 removal.
Figure 3. Effect of different oxidants on SO2 removal.
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Figure 4. Effect of NaClO2 concentration on NOx removal.
Figure 4. Effect of NaClO2 concentration on NOx removal.
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Figure 5. Effect of Na2S2O8 concentration on NOx removal.
Figure 5. Effect of Na2S2O8 concentration on NOx removal.
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Figure 6. Effect of initial solution pH on NOx removal.
Figure 6. Effect of initial solution pH on NOx removal.
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Figure 7. Effect of solution temperature on NOx removal.
Figure 7. Effect of solution temperature on NOx removal.
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Figure 8. Effect of gas flow rate on NOx removal.
Figure 8. Effect of gas flow rate on NOx removal.
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Figure 9. Effect of SO2 concentration on NOx removal.
Figure 9. Effect of SO2 concentration on NOx removal.
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Figure 10. Effect of NO concentration on NOx removal.
Figure 10. Effect of NO concentration on NOx removal.
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Figure 11. Effect of O2 concentration on NOx removal.
Figure 11. Effect of O2 concentration on NOx removal.
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Figure 12. Tandem double column absorption experiments.
Figure 12. Tandem double column absorption experiments.
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Figure 13. NO and NO2 emissions in the outlet flue gas.
Figure 13. NO and NO2 emissions in the outlet flue gas.
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Table 1. Experimental conditions of the individual experiments.
Table 1. Experimental conditions of the individual experiments.
No.ExperimentExperimental Conditions
1Removal of SO2 and NO with different oxidant solutionsSingle absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C
2Effect of NaClO2 concentration Single absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, pH = 12
3Effect of Na2S2O8 concentrationSingle absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C, [NaClO2] = 0.2 wt.%, pH = 12
4Effect of initial pH Single absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%
5Effect of solution temperatureSingle absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12
6Effect of gas flow rateSingle absorber, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12
7Effect of SO2 concentrationSingle absorber, Q = 2 L/min, [NO] = 500 ppm, O2 = 10%, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12
8Effect of NO concentrationSingle absorber, Q = 2 L/min, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12
9Effect of O2 concentrationSingle absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12
10Tandem double column absorption experimentsQ = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%; Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12 (the first absorber); Tabsorption = 25 °C, [reagent] = 5 wt.% (the second absorber)
11Product analysisSingle absorber, Q = 2 L/min, [NO] = 500 ppm, [SO2] = 1000 ppm, O2 = 10%, Tabsorption = 50 °C, [Na2S2O8] = 0.5 wt.%, [NaClO2] = 0.2 wt.%, pH = 12
Table 2. Analysis of ionic components in the absorption solutions (mg/L).
Table 2. Analysis of ionic components in the absorption solutions (mg/L).
NO2NO3ClClO2ClO3
Initial95.888901.050119.975
End142.58145.515845.95085.425

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MDPI and ACS Style

Fang, P.; Tang, Z.; Chen, X.; Zhong, P.; Huang, J.; Tang, Z.; Cen, C. Simultaneous Removal of NOx and SO2 through a Simple Process Using a Composite Absorbent. Sustainability 2018, 10, 4350. https://doi.org/10.3390/su10124350

AMA Style

Fang P, Tang Z, Chen X, Zhong P, Huang J, Tang Z, Cen C. Simultaneous Removal of NOx and SO2 through a Simple Process Using a Composite Absorbent. Sustainability. 2018; 10(12):4350. https://doi.org/10.3390/su10124350

Chicago/Turabian Style

Fang, Ping, Zijun Tang, Xiongbo Chen, Peiyi Zhong, Jianhang Huang, Zhixiong Tang, and Chaoping Cen. 2018. "Simultaneous Removal of NOx and SO2 through a Simple Process Using a Composite Absorbent" Sustainability 10, no. 12: 4350. https://doi.org/10.3390/su10124350

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