How Do Technologies Based on Cyber–Physical Systems Affect the Environmental Performance of Products? A Comparative Study of Manufacturers’ and Customers’ Perspectives
Abstract
:1. Introduction
- Assessing the actual contribution of each technology to system circularity from the perspective of manufacturers and customers. This includes an analysis of the direct influence of each technology on each phase of the product life cycle, as well as the influence of the I40Ts in each of the key circularity indicators of the CE model (R1, R2, R3, R4 and R5);
- Identifying the importance given by both manufacturers and customers to the circularity of resources in the selection process of I40Ts.
2. Literature Review
2.1. Circular Economy Strategies
- Reduce (R1): Perhaps the most important R of the three [26]. It is about reducing the amount of waste produced while reducing input consumption, such as materials, energy and water.
- Reuse (R2): This is based on reusing objects and resources to give them a second useful life. This focuses on the reuse of products or components of the same type of product discarded by another consumer after they fulfil their original function.
- Recycle (R3): Perhaps one of the most popular methods: through separate collection and recycling, the need for new materials is reduced, but energy is required for their transformation and reuse. It would, therefore, be the last option to consider.
- Recover (R4): This consists of finding solutions to recover products that appear non-recyclable, such as energy or water.
- Reduce waste and emissions (R5): This is a consequence of the other R. It should focus on resource recovery. At the end of the process, CE requires a waste and emission management strategy that should seek to reinforce the recirculation of resources, minimising environmental consequences.
2.2. Industry 4.0 Technologies
- Additive manufacturing (AM): This is based on the 3D printing of plastic, metallic or other materials; 3D printing is called as such because of the process of adding to an object layer by layer [50].
- Artificial intelligence (AI): As indicated by Boden [51], AI technology can be understood as intelligence performed by "intelligent machines" so that they have reasoning capacity and the ability to develop psychological capabilities. For example, developing perception, associating, announcing, planning and motor control.
- Virtual and augmented reality (VR/AR): This is a set of computer techniques that allow the creation of images, the integration of virtual objects in real space, and the development of interfaces in which the user uses glasses or helmets made by the manufacturer [52]. Some authors share this view and add energy consumption and reducing material resources to the potential capabilities of I40Ts [53].
- Big data and advanced analytics (BD/AA): Large data sets (big data or macro data) that are commonly found in research or business practices should be managed through advanced analytics. In big data, the three dimensions of data management or “3V” (volume, variety and velocity) are defined as variety, velocity and size [54].
- Internet of Things (IoT): This refers to the interaction of objects with the environment and the immediate response to changes [55]. In this way, IoT technology and smart devices help to improve decision-making in usage decisions by providing real-time responses.
2.3. Circular Economy and Industry 4.0
- What is the actual contribution of each technology in each of the key circularity indicators of the CE model (R1, R2, R3, R4 and R5)?
- To what extent does each technology directly influence each phase of the product life cycle?
- How important is resource circularity in the selection process of I40Ts for both manufacturers and risk customers?
3. Materials and Methods
4. Results and Discussion
4.1. Environmental Influence of I40Ts on 5Rs
4.2. Influence of I40Ts on Each Life Cycle Phase
4.3. Importance of Resource Circularity in the Process of Technology Selection
5. Conclusions
- I40 technologies have a positive impact on sustainability and CE indicators.
- Its greater precision, speed of information, greater flexibility and greater energy efficiency mainly reduce consumption.
- In general, the 5Rs are considered to be appropriate variables. However, they must be adapted to each case, and their measurement is complicated because the necessary information and resources are not available in the companies. This is because they are not normally considered a priority.
- The environmental benefit offered by I40Ts depends on their use and the type of technology.
- Benefits are mainly concentrated in the manufacturing, logistics and transport phases and, to a lesser extent, in the use, maintenance and end-of-life phases.
- AM seems to be the technology with the greatest potential to influence the 5Rs of the CE, exerting a medium-to-high influence on all of them.
- The greatest influence exerted by these technologies is on R1 (reducing materials consumption).
- They do not consider environmental aspects to be critical variables in their decision-making processes.
- CE benefits are limited to the importance given by the customers to other critical variables such as cost, safety and quality.
- CE benefits do not contribute to improving market penetration.
- A decisive boost from public administrations to enforce compliance with requirements related to the circular economy would be a key factor to foster market penetration.
- Customers share the opinion that AM is the technology that most influences the 5Rs, but they also highlight the influence of VR/AR. In their opinion, both technologies have a high or very high influence on the 5Rs.
- They consider R1 an essential variable, since the reduction in consumption serves them, in turn, to improve critical variables in their market positioning, as well as reducing costs.
- Environmental benefits cannot compromise the requirements of their products in relation to quality, safety or cost.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
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Authors | Year | Ref. No. | Research Gap | Main Contributions |
---|---|---|---|---|
Rosa et al. | 2020 | [11] | Connection between CE and I40. | It reveals how different I40Ts could support CE strategies and organisations. |
Agrawa et al. | 2022 | [17] | Future research directions at the nexus of CE and sustainable business in the context of digitisation | Digitalisation could be of great help in developing sustainable circular products. Customer involvement is necessary to create innovative sustainable circular products. |
Chiarini et al. | 2021 | [18] | Contribution of each technology to the overall environmental performance of manufacturing companies. | Sensors, radio frequency identification, artificial intelligence and analytics are most relevant to improve environmental performance. Simulation software contributes moderately. Additive manufacturing, cobots, robots, automated mobile robots and automated guided vehicles had a negative effect. Augmented reality had no effect and other technologies indirectly affected environmental performance. Lack of knowledge and scepticism about the application of technologies such as artificial intelligence and augmented reality. |
Bonilla et al. | 2018 | [20] | The effect on the environmental sustainability of physical and virtual infrastructures inherent to I40. | Predominance of positive impacts that can be considered as positive side effects resulting from I40 activities. |
Garcia-Muiña et al. | 2019 | [22] | Ecodesign as a tool to define the balance point between sustainability and circular economy. | Empirical validation of a circular business model as an operational tool to promote the competitiveness of enterprises. |
Nascimento et al. | 2019 | [24] | Integration of emerging I40Ts with CE practices. | Positive influence on improving business sustainability by re-integrating waste into the supply chain. Recommendation of a circular model to reuse discarded electronic devices, integrating web technologies, reverse logistics and AM. |
Prieto-Sandoval et al. | 2017 | [31] | Direct connection of CE with the goal of this paradigm: sustainability. | CE is not a “fad”, it is a paradigm of action that has resulted from the evolution of the concept of sustainability and its application in the economy, society, and the necessary care of the environment around us. |
Laskurain-Iturbe et al. | 2021 | [61] | I40 influence on CE. | Environmental impact improvements related to reducing material, energy consumption, waste generation and emissions. Important differences between the potential impacts of each technology. |
Uriarte Gallastegi et al. | 2020 | [64] | Environmental implications of the technologies covered by AM. | Neither companies nor experts confirm an increase in energy consumption highlighted in the literature. Higher material consumption efficiency compared with traditional subtractive technologies. Low level of noise generated by AM. Possibility of integrating AF in environments where medium–high concentration tasks are carried out. |
Campbell et al. | 2011 | [71] | AM geopolitical, economic, social, demographic, environmental, and security implications. | AM manufacturing:
|
Kellens et al. | 2017 | [72] | Environmental dimensions and impacts related to AM manufacturing processes. | Parts made with AM can be beneficial for very small batches, or in cases where AM-based redesigns offer substantial functional advantages during the use phase of the product. |
Rejeski et al. | 2018 | [73] | Environmental implications of AM. | There is a need for research:
Regulatory implications of bioprinting. |
Shrouf et al. | 2014 | [76] | How IoT will improve energy efficiency. | Approach to adopt the IoT paradigm at production level to support energy management and increase the energy efficiency of production systems in smart factories (I40). |
Tao et al. | 2016 | [77] | IoT applications in product life cycle’s energy management. | IoT techniques can accompany the entire product lifecycle for better energy management. |
Jamwal et al. | 2021 | [83] | Future research potential of Industry 4.0 technologies to achieve manufacturing sustainability. | Industry 4.0 has a significant impact on the sustainability of manufacturing at different stages. Very few studies discuss the relationship between sustainability and Industry 4.0 factors for business practices. AI and machine learning approaches are helping industries to achieve sustainability in manufacturing as well as the implementation of Industry 4.0. In blockchain-enabled supply chains, few studies have addressed environmental issues. Big data offers several opportunities for manufacturing industries in terms of production tracking and real-time optimisation. |
Tavera Romero et al. | 2021 | [30] | Challenges and impacts on society and individuals for the transition from a linear to a circular economy. | Few studies address the impacts on individuals and society of a transition to CE supported by I40, and what strategies are available to avoid societal failure. |
Awan et al. | 2021 | [47] | How IoT can be part of managing the circular economy. | IIoT plays a crucial role in value creation, but there are few studies on the requirements of I40 to incorporate the circular economy of the supply chain. The literature has focused on digitisation as an enabler of the circular economy. |
Piscitell et al. | 2020 | [84] | How to I40 can unlock the circularity resources within organisations. | This research topic is still in its early stage of attention and the full potential has not yet been fully explored. The choice to implement the CE model ultimately depends on the field of application of the I40 system. |
Bag et al. | 2021 | [36] | Effect of I40 adoption on advanced manufacturing capabilities and its outcome on sustainable development (10R). | Companies with a high degree of I40 implementation lead to a positive development of 10R advanced manufacturing capabilities. 10R advanced manufacturing capabilities have a positive influence on sustainable development results. The I40 delivery system has a moderating effect on the degree of relationship of I40 adoption and 10R advanced manufacturing capabilities. |
Massaro et al. | 2021 | [21] | How I40 can foster the impact of CE in companies. | Use of smart services in waste management, resource efficiency and collaboration, new business models and the mission of companies. |
This research | How EC can benefit from I40Ts. Perspectives of the two main actors (manufacturers and customers). | Benefits are mainly concentrated in the manufacturing, logistics and transport phases. Manufacturers and customers do not consider environmental aspects to be critical variables in their decision-making processes, even though they give them a medium to high importance. Manufacturers and customers point out that the greatest influence exerted by these technologies is on R1 (reducing material consumption). Manufacturers: AM has a high or very high influence on the 5Rs. Customers: AM and VR/AR have a high or very high influence on the 5Rs. |
Code—Brief Description | Source of Evidence | ||
---|---|---|---|
Interviews 1 | Visits 2 | Docs. 3 | |
AM1—Printing metal and plastic material for aircraft manufacturer suppliers | M, T, EM | ✓ | 7 |
AM2—Minimization of biological waste in the food industry through atomic-level applications | T, SM | ✓ | 2 |
AM3—Special coating using nanotechnology in the manufacture of brake discs | M | ✓ | 3 |
AM4—Consultancy to implement AM in industrial processes | M | ✓ | 2 |
AI1—Monitoring the construction of a wind farm using satellite-free images | T | 2 | |
AI2—Voice recognition technology for operators to search for or write down procedures | M | ✓ | 2 |
AI3—Analysis of the data (heating, air conditioning) of the buildings/factories | M | ✓ | 3 |
AI4—Analysis of camera data to optimize procedures | T | 2 | |
AV1—Quality inspection system for plastic film production | M, T | ✓ | 5 |
AV2—Automation of parts inspection in industrial processes (mainly automotive parts) | M | 4 | |
BDAA1—Data processing to optimize the use of industrial machines | M, T | ✓ | 4 |
BDAA2—Use of information systems to manage and optimize the factory | M | ✓ | 5 |
BDAA3—Massive data analysis to optimize production machine indicators | T, SM | 4 | |
IoT1—Devices for monitoring the supply chain | T, SM | 5 | |
IoT2—Monitoring through sensors in the lube oil of the wind turbines | M | ✓ | 4 |
IoT3—Data capture from industrial machines using sensors | M | ✓ | 3 |
IoT4—Sensorization of industrial machines to optimize mainly energy consumption | T | 2 | |
IoT5—Use of wireless sensors to control the entire value chain (from supplier to customer) | T | 3 | |
IoT6—Movement control of workers by sensors to optimize routes and movements | T | 3 |
Code—Brief Description | Source of Evidence | ||
---|---|---|---|
Interviews 1 | Visits 2 | Docs. 3 | |
AM1—Private foundation for the creation and promotion of connections between people, companies, and initiatives in the context of the use of ICT. | M, T, EM | ✓ | 5 |
AM2—VR/AR Studio. | M, T | ✓ | 2 |
AM3—Creation, design, and printing of 3D parts. | M, EM | ✓ | 3 |
AM4—Goldsmiths and jewellery designers. | T | ✓ | 2 |
BDAA1—Big Data Research Lab. | M, T | ✓ | 4 |
BDAA2—Solutions for Internet TV, from the generation and administration of metadata to the complete management of video, interfaces, or user apps. | M | 4 | |
AI1—Solutions for Internet TV, from the generation and administration of metadata to the complete management of video, interfaces, or user apps. | M | 3 | |
AV1—Public company to boost economic activity related to the application of cybersecurity and strengthen the professional sector. | M | 3 | |
AV2—Design of immersive experiences in virtual environments. | M | 2 | |
IoT1—Solutions for Internet TV, from the generation and administration of metadata to the complete management of video, interfaces or user apps. | M, T | 4 | |
IoT2—Cybersecurity services covering identification, protection, detection, response, and recovery. | T | 3 |
Technology | Stakeholder | Circularity of Materials 1,2 | Strategies | Main findings | |||||
---|---|---|---|---|---|---|---|---|---|
R1 | R2 | R3 | R4 | R5 | |||||
AM | M3 | Impact 3 | ●●◕ | ●●◑ | ●●◕ | ●●● | ●●◑ |
|
|
Source of evidence 4 | I, D, V (1,2,4) | I, D (1,2,4) | I, D (1,2,3,4) | I, D (1,2,4) | I, D, V (3,4) | ||||
C | Impact | ●●●◑ | ●●●◑ | ●●●◑ | ●●●◑ | ●●●◑ |
| ||
Source of evidence | I, D, V (1,2,3,4) | I, D (1,3) | I, D (1,3) | I, D (1,3) | I, D, V (1,3,4) | ||||
AI | M | Impact | ●●◔ | ●◕ | ●◑ | ●◔ | ● |
|
|
Source of evidence | I, D, V (1,3,4) | I, D (1,3,4) | I (1,2,3,4) | I (1,3,4) | I, D (2) | ||||
C | Impact | ●◑ | ●● | ● | ●◑ | ● |
| ||
Source of evidence | I, D (1) | I (1) | I (1) | I (1) | I, D (1) | ||||
AV | M | Impact | ●●◕ | ●◔ | ● | ◑ | ◑ |
|
|
Source of evidence | I, D (1,2) | I (1) | I (2) | I (1) | I, D (2) | ||||
C | Impact | ●●●● | ●●●● | ●●●● | ●●●◑ | ●●●◑ |
| ||
Source of evidence | I, D, V (1,2) | I (1,2) | I (1,2) | I (1,2) | I, D, V (1,2) | ||||
BD/AA | M | Impact | ●●◔ | ●◕ | ●◔ | ●◔ | ● |
|
|
Source of evidence | I, D (1,2.3) | I, D (1,2) | I (1,2) | I (1,2) | I (1,2) | ||||
C | Impact | ●●●● | ●●● | ●● | ●● | ●● |
| ||
Source of evidence | I, D (1,2) | I, D (1) | I (1) | I (1) | I, D (1) | ||||
IoT | M | Impact | ●◕ | ●◔ | ● | ● | ●◔ |
|
|
Source of evidence | I, D, V (2,3) | I, D (1,5) | I (1,5) | I (1,5) | I, D, V (3,5) | ||||
C | Impact | ●●●● | ●●●◑ | ●●● | ●● | ●◑ |
| ||
Source of evidence | I, D (1,2) | I, V (1) | I (1) | I (1) | I, D (1,2) |
Technology | Stakeholder | Affected Life Cycle Phase 1 | Strategies | Main Findings | |
---|---|---|---|---|---|
AM | M2 | ❶❷❸❹⑤ |
|
| |
Source of evidence3 | I, D (1,2,3,4) | ||||
C2 | ①❷❸④⑤ |
| |||
Source of evidence | I, D, V (1,3,4) | ||||
AI | M | ①❷❸④⑤ |
|
| |
Source of evidence | I, D (1,2,3,4) | ||||
C | ①❷❸❹⑤ | ||||
Source of evidence | I, D (1) | ||||
AV | M | ①❷❸④⑤ |
|
| |
Source of evidence | I, D (1,2) | ||||
C | ①❷❸❹❺ | ||||
Source of evidence | I, D, V (1,2) | ||||
BD/AA | M | ①❷❸❹⑤ |
|
| |
Source of evidence | I, D (1,2,3) | ||||
C | ①❷③④⑤ |
| |||
Source of evidence | I, D (1,2) | ||||
IoT | M | ①❷❸❹⑤ |
|
| |
Source of evidence | I, D, V (1,5) | ||||
C | ①②❸❹⑤ |
| |||
Source of evidence | I, D, V (1,2) |
Technology | Stakeholder | Importance of the Environment in Decision-Making 1 | Strategies | Main Findings |
---|---|---|---|---|
MA | M2 | ●●● |
|
|
C2 | ●●●● |
|
| |
IA | M | ●●●◐ |
|
|
C | ― 3 |
| ― | |
VA/RV | M | ― |
| ― |
C | ●●●● | ― |
| |
BG/AA | M | ●● |
|
|
C | ●●●● |
|
| |
IoT | M | ●●● |
|
|
C | ●● |
|
|
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Uriarte-Gallastegi, N.; Landeta-Manzano, B.; Arana-Landín, G.; Laskurain-Iturbe, I. How Do Technologies Based on Cyber–Physical Systems Affect the Environmental Performance of Products? A Comparative Study of Manufacturers’ and Customers’ Perspectives. Sustainability 2022, 14, 13437. https://doi.org/10.3390/su142013437
Uriarte-Gallastegi N, Landeta-Manzano B, Arana-Landín G, Laskurain-Iturbe I. How Do Technologies Based on Cyber–Physical Systems Affect the Environmental Performance of Products? A Comparative Study of Manufacturers’ and Customers’ Perspectives. Sustainability. 2022; 14(20):13437. https://doi.org/10.3390/su142013437
Chicago/Turabian StyleUriarte-Gallastegi, Naiara, Beñat Landeta-Manzano, German Arana-Landín, and Iker Laskurain-Iturbe. 2022. "How Do Technologies Based on Cyber–Physical Systems Affect the Environmental Performance of Products? A Comparative Study of Manufacturers’ and Customers’ Perspectives" Sustainability 14, no. 20: 13437. https://doi.org/10.3390/su142013437
APA StyleUriarte-Gallastegi, N., Landeta-Manzano, B., Arana-Landín, G., & Laskurain-Iturbe, I. (2022). How Do Technologies Based on Cyber–Physical Systems Affect the Environmental Performance of Products? A Comparative Study of Manufacturers’ and Customers’ Perspectives. Sustainability, 14(20), 13437. https://doi.org/10.3390/su142013437