A Novel Sustainable Reverse Logistics Network Design for Electric Vehicle Batteries Considering Multi-Kind and Multi-Technology
Abstract
:1. Introduction
2. Literature Review
2.1. RLND
2.2. RLND for WEVBs
2.3. MOP Solution Method
3. Problem Description and Proposed Model
3.1. Assumptions
- (1)
- The recycling market, as the source region of WEVB recycling, is known and fixed in location;
- (2)
- The transportation cost of WEVBs is linearly related to the transportation distance and quantity;
- (3)
- The transportation process of WEVBs does not have cross-level transportation, and all follow the planned path in the RLN;
- (4)
- The alternative locations and quantities of replacement points, testing centers, remanufacturing centers, energy storage centers, and disposal centers are known and have a maximum processing capacity limit.
3.2. Notations
3.2.1. Indices
E | Set of WEVB product kinds, e∈ {1, 2, ..., E}; |
I | Set of recycling markets, i∈{1, 2, ..., I}; |
J | Set of replacement points, j∈{1, 2, ..., J}; |
K | Set of testing centers, k∈{1, 2, ..., K}; |
L | Set of remanufacturing centers, l∈{1, 2, ..., L}; |
M | Set of energy storage centers, m∈{1, 2, ..., M}; |
N | Set of disposal centers, n∈{1, 2, ..., N}; |
T | Set of technologies used by the disposal centers, t∈{1, 2, ..., T}; |
3.2.2. Parameters
Fj | Fixed construction cost of replacement point; |
Fk | Fixed construction cost of the testing center; |
Fl | Fixed construction cost of remanufacturing center; |
Fm | Fixed construction cost of the energy storage center; |
Fnt | Fixed construction cost of disposal center with t-technology; |
Oje | Operating cost per unit e-kind of WEVBs at the replacement point; |
Oke | Operating cost per unit e-kind of WEVBs at the testing center; |
Ole | Operating cost per unit e-kind of WEVBs at the remanufacturing center; |
Ome | Operating cost per unit e-kind of WEVBs at the energy storage center; |
Onte | Operating cost per unit e-kind of WEVBs at disposal center with t-technology; |
Hj | Maximum processing capacity of the replacement point; |
Hk | Maximum processing capacity of the testing center; |
Hl | Maximum processing capacity of the remanufacturing center; |
Hm | Maximum processing capacity of the energy storage center; |
Hnt | Maximum processing capacity of disposal center with t-technology; |
Rj | Carbon emission from building a replacement point; |
Rk | Carbon emission from building a testing center; |
Rl | Carbon emission from building a remanufacturing center; |
Rm | Carbon emission from building an energy storage center; |
Rnt | Carbon emission from building a disposal center with t-technology; |
Sje | Carbon emission from processing units e-kind of WEVBs at replacement point; |
Ske | Carbon emission from processing unit e-kind of WEVBs in testing center; |
Sle | Carbon emission from processing unit e-kind of WEVBs in remanufacturing center; |
Sme | Carbon emission from processing unit e-kind of WEVBs in energy storage center; |
Snte | Carbon emission from processing unit e-kind of WEVBs in disposal centers with t-technology; |
Dij | Distance between recycling market and replacement point; |
Djk | Distance between the replacement point and the testing center; |
Dkl | Distance between the testing center and remanufacturing center; |
Dkm | Distance between the testing center and energy storage center; |
Dkn | Distance between the testing center and disposal center; |
W | Carbon emission per unit transport distance for a unit battery; |
Qie | Number of WEVBs of e-kind of WEVBs recovered by recycling market i; |
Pe | Recycling price per unit e-kind of WEVBs at the replacement point; |
U | Transportation cost per unit distance of unit battery; |
be | Proportion of e-kind of WEVBs used for echelon-use; |
ce | Proportion of the number of e-kind of WEVBs shipped to remanufacturing centers to the number of e-kind of WEVBs for echelon-use; |
3.2.3. Variables
Xj | Binary variable equal to 1 if replacement point j is opened, and 0 otherwise; |
Xk | Binary variable equal to 1 if testing center k is opened, and 0 otherwise; |
Xl | Binary variable equal to 1 if remanufacturing center l is opened, and 0 otherwise; |
Xm | Binary variable equal to 1 if energy storage center m is opened, and 0 otherwise; |
Xnt | Binary variable equal to 1 if disposal center n uses t-technology, and 0 otherwise; |
Qije | Integer variable indicating the number of e-kind of WEVBs shipped from recycling market i to battery replacement point j; |
Qjke | Integer variable indicating the number of e-kind of WEVBs shipped from replacement point j to testing center k; |
Qkle | Integer variable indicating the number of e-kind of WEVBs shipped from testing center k to remanufacturing center l; |
Qkme | Integer variable indicating the number of e-kind of WEVBs shipped from testing center k to energy storage center m; |
Qke | Integer variable indicating the number of e-kind of WEVBs that can be echelon-used from testing center k; |
Qknte | Integer variable indicating the number of e-kind of WEVBs from testing center k to disposal center n with t-technology. |
3.3. Model Construction
3.3.1. Objective Functions
3.3.2. Constraints
4. Proposed Solution Methodology
4.1. The Equivalent Auxiliary Crisp Model
4.2. Multi-Objective Planning Solution Method
4.2.1. Lp-Metric Method
4.2.2. Weighted Sum Method
4.2.3. Improved Fuzzy Interactive Solution Method
5. Numerical Experiments
5.1. Data Generation
5.2. Analysis of the Solution Process
5.3. Experiment Analysis
5.3.1. Analysis of Results
5.3.2. Parametric Impact Analysis
5.4. Model Comparison
5.5. Comparative Analysis of Methods
5.5.1. Comparison of Non-Interactive Methods
5.5.2. Comparison of Interactive Methods
- Comparison of effective solution numbers
- Comparison of CPU time
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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WEVB Kinds | Cycle Life | Capacity Decay | Security | Cost |
---|---|---|---|---|
Ternary lithium battery | 3500 times | Faster | Poor | Higher (with precious metals) |
Lithium iron phosphate battery | 2000 times | Slower | High | Lower (no precious metals) |
Technologies | Advantages | Disadvantages |
---|---|---|
Pyrometallurgy | Simple process, low economic costs | High environmental impact, high carbon emissions |
Hydrometallurgy | Low environmental impact, low carbon emissions | Complex process, high economic costs |
Authors | Carbon Emission | Model Type | WEVB Kind | Technology | Single Objective | Multi-Objective | ||||
---|---|---|---|---|---|---|---|---|---|---|
Certainty | Uncertainty | Single | Dual | Single | Dual | Non- Interactive | Interactive | |||
Li [36] | √ | √ | √ | √ | ||||||
Kamyabi [37] | √ | √ | √ | √ | ||||||
Wang [38] | √ | √ | √ | √ | ||||||
Masudin [39] | √ | √ | √ | √ | ||||||
Hu [40] | √ | √ | √ | √ | √ | |||||
Yang [41] | √ | √ | √ | √ | √ | |||||
Guan [42] | √ | √ | √ | √ | ||||||
Liu [43] | √ | √ | √ | √ | √ | |||||
Alkahtani [44] | √ | √ | √ | √ | ||||||
Subulan [45] | √ | √ | √ | √ | ||||||
Mu [46] | √ | √ | √ | √ | ||||||
Our work | √ | √ | √ | √ | √ |
Parameters | Corresponding Random Distribution |
---|---|
(Ұ) | U (1,500,000–3,700,000) |
(Ұ) | U (500–2500) |
(ton) | U (25–60) |
(kg) | U (5000–8500) |
(kg) | U (10–120) |
(km) | U (5–50) |
(ton) | U (15–20) |
(ton) | U (10–15) |
be1 | U (0.67–0.73) |
be2 | U (0.27–0.43) |
ce1 | U (0.45–0.5) |
ce2 | U (0.15–0.25) |
0.1 | 11.52 | 95.73 | 29,833,500 | 105,867 |
0.2 | 11.52 | 95.73 | 29,833,500 | 105,867 |
0.3 | 11.52 | 95.73 | 29,833,500 | 105,867 |
0.4 | 49.46 | 70.89 | 28,733,400 | 107,527 |
0.5 | 53.29 | 67.55 | 28,632,380 | 107,725 |
0.6 | 53.29 | 67.55 | 28,632,380 | 107,725 |
0.7 | 57.53 | 59.47 | 28,525,810 | 108,185 |
0.8 | 57.64 | 57.64 | 28,520,770 | 108,202 |
0.9 | 57.64 | 57.64 | 28,520,770 | 108,202 |
0.1 | 11.52 | 95.73 | 29,833,500 | 105,867 |
0.2 | 34.04 | 73.57 | 29,139,460 | 107,369 |
0.3 | 41.72 | 72.59 | 28,937,090 | 107,427 |
0.4 | 53.29 | 67.55 | 28,632,380 | 107,725 |
0.5 | 57.18 | 60.11 | 28,529,930 | 108,165 |
0.575 | 57.64 | 57.64 | 28,520,770 | 108,202 |
Model | Disposal Center | Technology | ||
---|---|---|---|---|
Proposed model | 28,520,770 | 108,202 | N(1) | Hydrometallurgy |
N(2) | Pyrometallurgy | |||
Cost single objective model | 27,402,270 | 111,719 | N(1) | Pyrometallurgy |
N(2) | Pyrometallurgy | |||
Carbon emission single objective model | 30,035,870 | 105,806 | N(1) | Hydrometallurgy |
N(3) | Hydrometallurgy |
Weight | Value of the Objective Function | Deviation Index (Weighted Sum Method) | |||
---|---|---|---|---|---|
W1 | W2 | ||||
1 | 0 | 27,402,270 | 111,719 | 0.002 | |
0.9 | 0.1 | 27,414,470 | 111,020 | 0.005 | |
0.8 | 0.2 | 27,414,560 | 111,018 | 0.005 | |
0.7 | 0.3 | 27,414,560 | 111,018 | 0.005 | |
0.6 | 0.4 | 27,628,550 | 110,101 | 0.086 | |
0.5 | 0.5 | 28,632,380 | 107,725 | 0.467 | |
0.4 | 0.6 | 29,833,500 | 105,867 | 0.923 | |
0.3 | 0.7 | 29,833,500 | 105,867 | 0.923 | |
0.2 | 0.8 | 29,833,500 | 105,867 | 0.923 | |
0.1 | 0.9 | 30,035,870 | 105,806 | 0.998 | |
0 | 1 | 30,035,870 | 105,806 | 0.998 | |
Average | 28,679,912 | 108,346 | 0.485 |
Weight | Value of the Objective Function | Deviation Index (Lp-Metric Method) | |||
---|---|---|---|---|---|
W1 | W2 | ||||
1 | 0 | 27,402,270 | 111,719 | 0.002 | |
0.9 | 0.1 | 27,412,790 | 111,074 | 0.004 | |
0.8 | 0.2 | 27,414,470 | 111,020 | 0.005 | |
0.7 | 0.3 | 27,414,560 | 111,018 | 0.005 | |
0.6 | 0.4 | 27,414,560 | 111,018 | 0.005 | |
0.5 | 0.5 | 27,628,550 | 110,101 | 0.086 | |
0.4 | 0.6 | 27,628,550 | 110,101 | 0.086 | |
0.3 | 0.7 | 28,733,400 | 107,527 | 0.505 | |
0.2 | 0.8 | 29,833,500 | 105,867 | 0.923 | |
0.1 | 0.9 | 29,833,500 | 105,867 | 0.923 | |
0 | 1 | 30,035,870 | 105,806 | 0.998 | |
Average | 28,250,184 | 109,192 | 0.322 |
Proposed Method | TH Method | |||
---|---|---|---|---|
1 | 29,833,500 | 105,867 | 29,833,500 | 105,867 |
2 | 29,139,460 | 107,369 | 28,937,090 | 107,427 |
3 | 28,937,090 | 107,427 | 28,733,400 | 107,527 |
4 | 28,733,400 | 107,527 | 28,520,770 | 108,202 |
5 | 28,632,380 | 107,725 | ||
6 | 28,529,930 | 108,165 | ||
7 | 28,525,810 | 108,185 | ||
8 | 28,520,770 | 108,202 |
Scale | Numerical Experiments | Recycling Markets | Replacement Points | Testing Centers | Remanufacturing Centers | Energy Storage Centers | Disposal Centers |
---|---|---|---|---|---|---|---|
Small | 1 | 6 | 5 | 4 | 2 | 3 | 3 |
2 | 8 | 7 | 6 | 4 | 5 | 6 | |
3 | 10 | 9 | 8 | 6 | 7 | 7 | |
Medium | 4 | 12 | 11 | 10 | 8 | 9 | 10 |
5 | 15 | 14 | 12 | 10 | 11 | 12 | |
6 | 17 | 16 | 14 | 12 | 13 | 14 | |
Large | 7 | 20 | 18 | 16 | 14 | 15 | 15 |
8 | 25 | 23 | 21 | 19 | 20 | 21 | |
9 | 30 | 28 | 26 | 24 | 25 | 24 |
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Share and Cite
Fan, Z.; Luo, Y.; Liang, N.; Li, S. A Novel Sustainable Reverse Logistics Network Design for Electric Vehicle Batteries Considering Multi-Kind and Multi-Technology. Sustainability 2023, 15, 10128. https://doi.org/10.3390/su151310128
Fan Z, Luo Y, Liang N, Li S. A Novel Sustainable Reverse Logistics Network Design for Electric Vehicle Batteries Considering Multi-Kind and Multi-Technology. Sustainability. 2023; 15(13):10128. https://doi.org/10.3390/su151310128
Chicago/Turabian StyleFan, Zhiqiang, Yifan Luo, Ningning Liang, and Shanshan Li. 2023. "A Novel Sustainable Reverse Logistics Network Design for Electric Vehicle Batteries Considering Multi-Kind and Multi-Technology" Sustainability 15, no. 13: 10128. https://doi.org/10.3390/su151310128
APA StyleFan, Z., Luo, Y., Liang, N., & Li, S. (2023). A Novel Sustainable Reverse Logistics Network Design for Electric Vehicle Batteries Considering Multi-Kind and Multi-Technology. Sustainability, 15(13), 10128. https://doi.org/10.3390/su151310128