1. Introduction
The demand for cattle meat products has grown as a result of the world’s high population. Unfortunately, meat processing is also linked to excessive freshwater use, which leads to enormous amounts of wastewater production [
1]. The trend is also anticipated to intensify over time as a result of the ongoing population growth [
2]. Due to their complex composition of pollutants, which includes pathogens, high levels of organic matter, fats, proteins, and fibers, the effluents produced by livestock slaughterhouses are widely acknowledged as being harmful [
3].
More precisely, the effluent from livestock slaughterhouses is highly enriched in total organic carbon (TOC), total phosphorus (TP), biochemical oxygen demand (BOD), and total suspended solids (TSS) [
4]. In order to safeguard both human health and the environment, such highly polluted effluent must be thoroughly treated before being discharged or used in any other applications. The wastewater from livestock slaughterhouses can be treated using a variety of technologies, including biological [
5], physical [
6], and chemical methods [
7]. Each kind of treatment does, however, have benefits and drawbacks.
For instance, physical treatment processes such as membrane filtration systems have been widely recognized as among the relatively efficient treatment systems in terms of pollutants removal [
8,
9]; however, they are also well-known in terms of pressure demand and high reject rates leading to relatively huge volumes of sludge that has to be handled separately [
10]. The phenomenon makes the treatment approach relatively expensive as well as being associated with feasibility issues for large-scale treatments. However, the use of chemical-based treatments raises the possibility of producing byproducts that are harmful to human health and the environment in general [
11].
Additionally, both anaerobic and aerobic biological treatment methods depend on bacteria and are very flexible to a wide range of wastewater compositions and properties [
12]. These treatment systems, however, are noted for their slow operations, enormous physical areas, and significant sludge formation. Electrochemical (EC) technologies present a robust, compact, user-friendly, and remarkably adaptable option for dealing with variations in wastewater composition [
13]. However, it must be noted that even when handling wastewater with similar characteristics, different electrode materials do not perform the same [
14].
The EC treatment methods have been widely used to treat various types of wastewater in the field of wastewater management, including poultry slaughterhouses [
15], phenolic wastewater [
16], textile dye wastewater [
17], Cyanide Wastewater [
18], tannery wastewater [
19], coal tar wastewater [
20], and sugar factory wastewater [
21]. General demand for electrochemical wastewater treatment techniques has been rising quickly.
The treatment of wastewater using electrochemical methods can be accomplished in a variety of ways, such as direct oxidation and reduction reactions, using reactive chemical species generated during the process, or chemicals released during the process that facilitate the physical removal of the pollutants. An EC treatment system typically comprises at least two electrodes (one for the anode and one for the cathode), as well as an electrolyte-filled intermediate space. An electrode that permits a regular current (positive charge) to flow into the device from the external circuit is referred to as an anode. The electrode that permits a conventional current to exit the device is known as a cathode [
22]. The extensively used electrode materials in the field of wastewater treatment include iron [
23], titanium [
24], graphite [
25], and aluminum [
26]. Electronic conductivity and the ability to interact with water molecules are the fundamental characteristics of an electrode material [
27].
Two key processes take place when electricity is applied to an EC treatment system, namely, the oxidation process in the anode, which causes the material to be electrochemically damaged, and the passivation process in the cathode. Nevertheless, by electrically dissolving metal electrodes, the therapy procedure generates some coagulants in situ. The metal ion is created during the process at the anode, while hydrogen gas is created at the cathode. Although the hydrogen gas is in charge of floating the water-borne particles, the generated metal hydroxide ions are in charge of the adsorption and trapping of pollutants [
22].
However, as was already mentioned, the effectiveness of electrochemical methods depends greatly on the materials used for the electrodes, the polarity direction, and the characteristics of the wastewater that needs to be treated. This means that the same electrode materials can produce noticeably different results when different polarities are used to purify wastewater with varying characteristics. Unfortunately, information on the effectiveness of these systems for the treatment of livestock wastewater using copper and stainless-steel electrode materials with different polarities is still scant and was not included in earlier studies.
The electrode polarity is all about the electrical factors that govern how the current flows in relation to the electrode [
28]. The electrodes can have either straight polarity or reverse polarity as their polarity state. Reverse polarity is when the workpiece electrode is linked to the anode (+) and the tool electrode to the cathode (−), whereas straight polarity is when the microtool is attached to the cathode (−) [
29]. The tool electrode is utilized as the cathode and the workpiece is used as the anode to produce a high material removal rate from the workpiece. Changing the polarity can improve the performance of particular electrode/work material combinations depending on the application. In general, positive polarity improves wear conditions while negative polarity improves machining speed for graphite electrodes [
30]. For instance, in a study by Chow et al. [
31], which looked at the potential impact of polarity reversal on the functionality of the electrochemical method using iron electrodes under a variety of water chemistry conditions and at a range of reversal frequencies, it was found that the faradaic efficiency in polarity reversal was consistently lower than that in the electrocoagulation systems operated with a direct current. Additionally, it was shown that the faradaic effectiveness dropped with time as the current reversal frequency rose, reaching a minimum of 10% when the polarity reversal interval was 0.5 min. Additionally, Markus’ research [
32], examined how polarity reversal in electrolytic cells works in relation to a number of variables, such as polarity reversal time, electrolyte composition, and electrode material. More specifically, polarity reversal times ranging from 1 s to 10 min were used in various water matrices in small bench-size electrolytic systems using iron, aluminum, and boron-doped diamond (BDD) electrodes. It was discovered that using a 30 s polarity reversal period reduced the sacrificial metal dissolution in electrocoagulation using iron electrodes by 60% as compared to not doing so. It was discovered that the reversible electrochemical side reactions involving iron species that occur after each polarity change are what were responsible for this pattern of decreased metal dissolving efficiency. Aluminum electrodes, in contrast, did not show this reduction in efficiency; nonetheless, after polarity reversal, the electrodes repassivated, perhaps as a result of the pH boundary layer becoming neutralized.
Taking into account the aforementioned information, this study uses stainless-steel and copper electrode materials to examine the potential impact of polarity direction on the purification of slaughterhouse effluent. In the investigation, two electrode polarities were examined, namely, stainless-steel (anode) to copper (cathode), and copper (anode) to stainless-steel (cathode). The potential impact of the contact time on the elimination of the contaminants was also considered.
2. Materials and Methods
2.1. Case Study and Characteristics of Raw Wastewater Used in the Study
The Vingunguti cattle slaughterhouse, which is 16.4 km from the city center and is situated at 6°50′9.89′′ S latitude and 39°14′24.26′′ E longitude in Dar es Salaam, Tanzania, provided the raw wastewater samples used in this investigation. Grab samples of the raw wastewater were taken in 5 L plastic bottles, stored at 4 °C, and then subjected to analysis and treatment. Before use, deionized water was used to thoroughly rinse the plastic bottles. It is also crucial to emphasize that the samples were taken at the end of each experiment. Pre-slaughter handling, stunning, and slaughtering are the three main processes that make up a slaughterhouse (
Figure 1).
Total suspended solids (TSS), phosphates, ammonia, COD, total iron, aluminum, BOD, manganese, nickel, chromium, and total organic carbon were among the 14 water quality metrics examined in this study (TOC).
Table 1 summarizes the characteristics of the raw wastewater and lists the recommended drinking water quality standards for pH, turbidity, color, total iron, and chromium from the World Health Organization (WHO), aluminum from Canada, TOC from the United States Environmental Protection Agency (US EPA), and ammonia from the European Union (EU).
2.2. Experimental Setup and Design
The electrochemical experiments used a total of 2 L of wastewater for each session. An electrochemical reactor made of polypropylene measuring 17 × 15 × 13 cm
3 included the electrodes (anode and cathode). Direct current (DC) was applied to both electrodes in a potentiostatic mode to aid the electrochemical reaction. The DC power supply of Xinhua Electrical Weld Company, Loudi City, China, typically has a range of 0 to 50 V for voltage and 0 to 10 A/m
2 for current density. The anode electrode in this study was made of stainless-steel, and the cathode electrode was built of copper, both measuring 12.4 × 13.6 × 0.4 cm
3. The general technical configurations and settings are outlined in
Table 2 and
Figure 2.
2.3. Analytical Methods
Every sample was examined on the same day as the sample collection. Standard practices, reagents, and test kits were primarily used to do this. The provided average concentration is the outcome of six (6) experiments, which is particularly important to note. To be more precise, the chemical parameters were analyzed using a spectrophotometer (Hach DR3900, HACH/LANGE, Berlin, Germany) and colorimeter (Hach DR900) supplied by Hach Company (Hach Company, 2007). A Hach TSS portable hand-held turbidity meter (Hach Company, Loveland, CO, USA), which has a range capacity of 0.001–400 g/L, was used to measure both the TSS and turbidity in the samples. The lab pH meter (Hach Company, HACH/LANGE, Berlin, Germany) was used for the pH measurements, and an ultraviolet-visible (UV-V) spectrophotometer (Mettler Toledo, Greifensee, Switzerland) was used for the color measurements of the samples. A 4500-Nor APHA from the American Public Health Association, Washington, DC, USA, was used for the analysis of phosphates. Atomic absorption spectrometry was used to identify the potentially harmful elements (chromium (Cr), nickel (Ni), and manganese (Mn)) in the water samples that were the subject of this study (Analytik Jena, Upland, CA, USA). A TOC analyzer was used to measure TOC (Hach Company, Lindbergh Drive Loveland, Loveland, CO, USA).
2.4. Statistical Methods
The minimum and maximum concentration values were automatically calculated from the dataset using the built-in capabilities of Microsoft Excel 2019. Additionally, from the data series of each of the examined water quality metrics, other statistical parameters, such as the arithmetic mean, median, standard deviation, and percent removal efficiencies were computed.
2.4.1. Analysis of the Relationships among the Studied Parameters
To assess the strength of the association between the chosen parameters, a correlation analysis was performed using the derived correlation matrices for some of the relevant physicochemical characteristics. A high correlation, from the point of view of interpretation, shows that two or more variables are strongly related to one another; while a low correlation indicates that the variables under study are hardly related. The correlation coefficients that were used in this study fall into the following categories, namely, 0 to 0.29 is considered to be a weak relationship, 0.3 to 0.49 is considered to be moderate, 0.5 to 0.69 is considered to be a strong relationship, and 0.7 to 1 is considered to be a very strong relationship.
2.4.2. Data Distribution Analysis
Investigating the nature of the data distribution across the examined water quality metrics was also crucial. To assess the skewness of the data distribution and determine whether there were any potentially anomalous findings (outliers) in the datasets, box and whisker plots were created.
2.4.3. Variance Analysis Using a t-Test
A t-Test was employed to compare the means of the two groups. It is frequently employed in hypothesis testing to establish whether a procedure or treatment actually affects the population of interest or whether two groups differ from one another. A high t-score, also known as a t-value, denotes that the groups are distinct, whereas a low t-score denotes similarity. Degrees of freedom, or the values in a study that can fluctuate, are crucial for determining the significance and veracity of the null hypothesis. The sample set’s accessible data records determine how many of these values can be calculated.
2.4.4. Variance Analysis Using Tukey’s Honestly Significant Difference
Tukey’s test identifies the unique means that deviate significantly from a group of means. When comparing more than two means, Tukey’s test, a multiple comparison test, should be used (for two means, utilize a
t-Test). A pairwise comparison of all means is used to produce Tukey’s test (Equation (1)) [
33].
whereby;
n is the number of samples in each group,
q is derived from the data range distribution, and
MS is the mean square value computed in the ANOVA.
2.4.5. Variance Analysis Using Scheffé’s Multiple Comparison Tests
In an analysis of variance, the Scheffé test was applied to examine multiple comparisons among a set of means. This test examines a set of means in order to assess how they differ from one another. After an ANOVA test is finished, the Scheffé test is used to compare two datasets inadvertently.
4. Discussion
The analysis of the samples’ pre- and post-treatment conditions using the 14 water quality parameters was completed successfully. The list of turbidity data from the raw wastewater showed that the smallest concentration value was 62.6 NTU, the maximum concentration value was 647 NTU, and the average turbidity concentration was 226.72 NTU. The results show that after electrochemical treatment utilizing the stainless-steel to copper electrode polarity, 92.3 NTU turbidity was achieved in less than 20 min of retention time, whereas roughly 92 NTU was retrieved from the copper to stainless-steel electrode polarity. The treated effluent from the stainless-steel-to-copper electrode combination had a turbidity level of 53.4 NTU after 40 min of contact with the wastewater, which is about 4.2 times lower than the typical concentration in raw wastewater. A turbidity average concentration of around 49.8 NTU was obtained from the copper-to-stainless-steel electrode combination. Additionally, the results demonstrated that wastewater samples exposed to the treatment systems for less than 60 min of contact time with the copper-to-stainless-steel electrode combination achieved up to 100% removal efficiency of turbidity. It should be noted that drinking water with high turbidity is not aesthetically pleasing. If the water contains a significant amount of turbidity, disinfecting it with technologies such as chlorination and ultraviolet light can be difficult [
38]. This is because microorganisms that impact the disinfection process may use turbidity as a shield or shelter. Some bacteria discovered in water with high turbidity have been linked to a variety of symptoms, including cramps, headaches, and nausea [
39]. Because increased turbidity reduces the quantity of light required for the photosynthesis process, it can have a major impact on the development rate of micro-aquatic plants, such as algae, in water bodies [
40]. Additionally, because suspended particles have a tendency to absorb more heat, turbidity has the ability to raise the temperature of the water. The World Health Organization (WHO) recommends that the turbidity concentration in drinking water be below 1 NTU and not more than 5 NTU [
41].
The average concentration of color in the raw wastewater was 295.6 mg/L Pt scale, with the minimum recorded value being 165 mg/L Pt scale and the maximum recorded value being 452 mg/L Pt scale. The copper-to-stainless-steel electrode combination achieved an average color removal efficiency of 94.76% and the stainless-steel-to-copper electrode combination achieved an average color removal efficiency of 86.02%. A little color in water generally doesn’t make it unsafe to drink, but it can be linked to some aesthetic problems that might make it unpleasant to drink [
42]. High amounts of color in water bodies can have a substantial impact on algal growth and aquatic plants in general [
43]. The phenomenon is related to the fact that light is crucial for the development of aquatic plants, and colored water might prevent light from penetrating properly. That is to say, vividly colored water bodies are not conducive to the general survival of aquatic life. The minimum concentration from TSS was 1068 mg/L, the maximum concentration was 6204 mg/L, and the average concentration was 3999.8 mg/L. The average TSS removal efficiency was 100% when the copper-to-stainless-steel electrode combination was used, and 92.83% when the stainless-steel-to-copper electrode combination was used. High TSS concentrations in drinking water or wastewater have the potential to have a substantial negative impact on both the environment and human health. High TSS concentrations in aquatic bodies have the potential to lower dissolved oxygen levels and raise the water temperature. TSS can have an impact on aquatic life by obstructing fish’s gills, which in turn slows down their rate of growth. Additionally, high TSS levels reduce light penetration, which has an impact on algae’s capacity to produce food and oxygen.
Additionally, the minimum concentration of phosphates in the raw wastewater was 2.67 mg/L, the maximum concentration was 6.04 mg/L, and the average concentration was 4.748 mg/L. Increased amounts of phosphorous in a body of water causes the excessive growth of algae and other aquatic plants, such as water hyacinth, which is referred to as eutrophication. The average efficiency of phosphate removal was 77.93% for the copper-to-stainless-steel electrode combination and 71.32% for the stainless-steel-to-copper electrode combination. On the other hand, the ammonia levels in the raw wastewater were measured at a minimum value of 4.89 mg/L and a maximum value of 12.46 mg/L, with a measured average value of 7.868 mg/L. Removal efficiencies of ammonia at 91.34% and 71.32% were achieved by using the combination of copper-to-stainless-steel electrodes, and stainless-steel-to-copper electrodes, respectively. Sometimes, relatively high quantities of ammonia in water can result in chloramine production, which gives off an unpleasant taste and odor (which is not aesthetically pleasing). Chlorine and ammonia additions for disinfection can be the cause of chloramine contamination in drinking water. High amounts of ammonia in water bodies cause a number of severe problems for aquatic creatures, such as inadequate toxin excretion, which in turn, causes harmful substances to build up in their internal tissues and blood and, eventually, cause death [
44]. However, based on the concentration levels often found in drinking water, there is currently no proof that ammonia would be detrimental to human health.
While the average COD concentration in the raw wastewater was 7226.6 mg/L, after 60 min of contact time, the copper-to-stainless-steel electrode combination and the stainless-steel-to-copper electrode combination achieved removal efficiencies of 99.63% and 89.12%, respectively. More oxidizable organic material is likely to be present in the water if the COD concentration is higher. High COD also results in lower concentrations of dissolved oxygen (DO). Anaerobic conditions in water bodies are caused by a decrease in DO, and these conditions are severely harmful to higher aquatic life forms. The total iron levels in raw wastewater were measured at a minimum concentration of 6.88 mg/L, a maximum concentration of 12.33 mg/L, and an average concentration of 9.466 mg/L. The flavor of the water had a metallic aftertaste that indicates high levels of iron. There is a strong likelihood that items cooked in water with high iron content, including fruits and vegetables, will lose some of their flavor and appearance. Long-term exposure to or ingestion of iron has been linked to a number of health problems, including the risk of developing diabetes, liver cirrhosis, and cancer, as well as heart and central nervous system ailments [
45].
An average concentration of 7.516 mg/L in the raw wastewater was recorded for aluminum. However, both investigated treatment approaches achieved relatively high aluminum removal efficiencies. Numerous symptoms, such as arthritic pain, nausea, vomiting, mouth ulcers, skin rashes, skin ulcers, and diarrhea, are linked to increased exposure to, and an intake of, aluminum. However, some have noted that these symptoms are generally minor and quite temporary [
46,
47]. Aluminum is typically regarded as a non-essential substance in aquatic life because it is not potentially necessary for aquatic life to function. High quantities of aluminum can, however, have certain unfavorable impacts on aquatic life, such as the possibility of interfering with some aquatic species’ ability to regulate ions, such as salts, and slowing respiratory processes. The physicochemical parameters (including anthropogenic activities) and mineralogical characteristics of the specific catchment strongly influence the level of concentration at which aluminum can be detected in natural waters [
48]. The main sources of aluminum in effluent from cattle slaughterhouses are aluminum materials that have become contaminated due to wear and tear. A similar case was observed from manganese and nickel; whereby, manganese levels in raw wastewater were measured with an average concentration of 0.264 mg/L. Health Canada’s research has found that elevated concentration levels of manganese in drinking water can pose a health risk, despite the fact that it is well-recognized that a small quantity of manganese intake is necessary for human health [
49]. Additionally, high manganese levels in drinking water can cause aesthetic problems, such as discoloration and an unpleasant taste. Furthermore, high manganese intake in humans can impair memory, attention, and motor skills. Additionally, water with high manganese levels can cause issues for plumbing systems. The nickel levels in the raw wastewater were measured at an average concentration of 6.526 mg/L. Although many creatures consider nickel vital to their diets, it can be poisonous and carcinogenic in high concentrations [
50].
Chromium was another parameter investigated in the study; whereby, an average concentration of 1.022 mg/L was observed in the raw wastewater. Normal dietary levels of pure chromium are not thought to be dangerous. Chromium 0 and VI present a challenge because they are regarded as more dangerous and may pose certain health risks when exposed to them over an extended period of time. More specifically, those who consume chromium beyond the maximum allowed concentration (MAC) for an extended period of time may experience allergic dermatitis [
51].
BOD measurements showed that the minimum concentration was 1270 mg/L, the maximum was 8542 mg/L, and the average concentration was 4290.2 mg/L. However, after 60 min of contact time, the copper-to-stainless-steel electrode combination and the stainless-steel-to-copper electrode combination achieved removal efficiencies of 99.76% and 89.2%, respectively. Meiramkulova et al. [
52] claim that the arrangement of the electrodes, which determines the polarity direction, can have a significant impact on how well electrochemical procedures perform. The rate at which dissolved oxygen in the water depletes increases with BOD, which also lowers the amount of oxygen available to higher forms of aquatic life. The raw wastewater samples had a TOC minimum concentration of 174 mg/L, a maximum concentration of 1850 mg/L, and an average content of 966.2 mg/L. According to some research, hazardous disinfection byproducts that develop during the water treatment process are directly impacted by high TOC levels in the water. It should be noted that byproducts have been linked to bladder cancer in the past.
The copper to stainless-steel electrode polarity generally showed relatively high removal efficiencies for the majority of the investigated water quality parameters when the wastewater samples were subjected to the 60-min contact time, in contrast to the removal efficiencies from the 20-min and 40-min contact times.
5. Conclusions
The potential effect of electrode polarity on the effectiveness of an electrochemical treatment system made up of copper and stainless-steel electrode materials for the purification of wastewater from slaughterhouses was studied. Stainless-steel (anode) to copper (cathode) and copper (anode) to stainless-steel (cathode) electrode polarities were taken into account under three different contact times (20, 40, and 60 min). Up to 9815 mg/L of COD was recorded in the raw wastewater; it is important to remember that high wastewater COD indicates the presence of organic materials that might reduce the amount of dissolved oxygen in the water and have detrimental effects on the environmental and regulatory frameworks. Moreover, according to the findings, up to 75.02% of TSS removal was observed from the wastewater samples exposed to the treatment systems for about 20 min of contact time. A considerably higher removal efficiency was also seen for turbidity, COD, and chromium levels. The removal efficiencies for the majority of the water quality parameters were also found to be almost equal for the two studied electrode polarities under 20 min of contact time. As was previously noted, it was found that the stainless-steel (anode) to copper (cathode) electrode configuration performed somewhat better than the copper (anode) to stainless-steel (cathode). For instance, the copper (anode) to stainless-steel (cathode) electrode design performed better than the stainless-steel (anode) to copper (cathode) electrode arrangement according to the mean and variance values from the t-Test analysis. Whereby, the copper (anode) to stainless-steel (cathode) electrode configuration yielded a mean value of 13.837, which is equivalent to almost 11% of the mean value achieved utilizing a copper-to-steel electrode configuration. Furthermore, the results of the Tukey’s honestly significant difference (HSD) test revealed that, in contrast to what the 20- and 40-min contact times revealed, the 60-min contact time produced statistically significant differences between raw wastewater and copper to stainless-steel as well as between raw wastewater and stainless-steel to copper. The results also demonstrated that extending the contact time may potentially affect how well contaminants are removed by the treatment system. Accordingly, it can be inferred from the results that when designing electrochemical wastewater treatment systems, contact time and polarity direction should be carefully considered in order to achieve the desired performance. Future comparison analyses based on costs, particularly based on energy usage, for the explored polarity directions would be a fascinating subject. Studies on the potential integration of copper and stainless-steel treatment systems with renewable energy sources, such as photovoltaic solar cells with better energy storage technologies, for complete self-sufficiency in operation, will also be increasingly fascinating.