1. Introduction
As the global population has grown and energy usage increased, the growing consumption of fossil fuels has led to a corresponding increase in greenhouse gas (GHG) emissions. This has contributed to both the global energy crisis and climate change, prompting researchers to explore alternative energy sources. In Canada, the residential sector in 2018 was responsible for approximately 17% of the country’s total secondary energy consumption, compared to 39% in the industrial sector and 29% in the transportation industry [
1]. Additionally, the residential sector accounts for 13% of GHG emissions [
1], with household water and space heating representing a significant portion of total housing energy consumption [
2]. In order to reduce energy consumption and curb GHG emissions, it is essential to promote the use of clean energy (e.g., electricity produced from renewable sources) and energy-efficient heating systems while remaining economical.
Conventional electric heat pumps are widely used due to their energy efficiency, but their performance can be adversely affected by low ambient temperatures. A hybrid fuel heating system that incorporates an air-source heat pump (ASHP) and a natural gas boiler is a potential solution for increasing the efficiency of heating systems in cold climates. When the heating efficiency of the electric heat pump and a natural gas tankless water heater (TWH) are equivalent, the cost of operating the TWH for space heating is significantly lower than that of the heat pump. The advantages of this hybrid energy heating system have inspired the collaborative builder to incorporate this system into actual residential buildings, recognizing its potential for enhanced efficiency and effectiveness. The benefits of this hybrid energy source system include the following: (1) the ability to install a smaller and more cost-effective heat pump due to the gas boiler’s ability to handle cold peaks; (2) a reduction in peak demand on the grid compared to heat pump-only installations; (3) improved resilience over heat pump-only systems during power outages, as the gas boiler can supply heat with only fan power if the home is equipped with a small battery backup; and (4) easy retrofitting in conjunction with existing natural gas furnace or boiler systems.
Many studies have explored the advantages of the hybrid heat pump and natural gas heating system in energy and cost savings. In the existing literature, Park, Nam [
3] introduced a hybrid heating system capable of performing space heating combined with domestic hot water heating. Their analysis showed a 2% to 30% higher efficiency than conventional water heaters and an annual savings cost of 8.9% if applied in the US, although energy savings were highly dependent on the operational method and ambient temperature. An alternative hybrid heat pump system investigated by Klein, Huchtemann [
4] comprising an electrically driven air-to-water heat pump and a condensing gas boiler in full-year numerical simulations showed 12–26% primary energy savings compared to conventional boiler systems. Wang et al. [
5] concluded that a hybrid gas boiler and electric heating system, which contains air conditioners and a water tank, was able to provide a more economical heating solution for smart homes, leading to about 22.6% and 21.9% operating energy cost savings compared to pure electricity and pure gas solutions, respectively. Alternatively, a simulation study conducted in Ireland by Saffari et al. [
6], validated with physical house data, investigated retrofit options for a single detached house constructed in 1999 that had an existing hydronic natural gas heating system. All retrofit options utilizing electric heat pumps resulted in negative net present values, even after considering government rebates. There have also been studies investigating control systems for hybrid heating systems, for example, by Li, Zheng [
7], who modeled an operational strategy of a hybrid gas boiler and heat pump heating system and suggested constant water flow rate in the system resulted in much less energy consumption than the conventional coal-fired boiler heating system. In the United Kingdom, a massive field test conducted by Sun et al. [
8] collected data from 75 households with hybrid space heating systems. These systems consisted of small-scale ASHPs and natural gas boilers, and a control algorithm was used to maximize savings. It was found that the control algorithm preferred to take advantage of low electricity prices during the night to preheat homes using the heat pump where possible; however, the heat pumps alone were not capable of providing all space heating toward the studied homes given local climatic conditions.
In cold climates, the space heating demand during cooler months often exceeds the year-round levels in moderate climates, highlighting the importance of prioritizing efficient heating solutions to reduce energy consumption. In the United States, from the US EIA [
9], 71.7% of energy consumed toward space heating in 2020 was natural gas. In the colder regions of the US, this number increased to 73.6%, with propane and other types of fuels also contributing to 18.7% of the total. In terms of adopting electrical heating solutions in cold climates such as Canada, one of the biggest barriers to implementation is cost [
10,
11,
12,
13]. Udovichenko and Zhong [
11] conducted a feasibility study in Canada where they used support vector regression models to determine the necessary heating load in various Canadian cities. The simulation results showed hybrid systems were feasible in some parts of Canada, but there was variation across the cold climate of Canada, where a hybrid system was less feasible in the city of Edmonton. Another study in Ontario, Canada, by Demirezen et al. [
12] involved equipping a house with both a natural gas furnace and an electric ASHP, implementing a newly designed controller to optimize the hybrid heating system. Their findings, which were based on a comparison of experimental, catalogue, and simulated data, showed encouraging improvements in indoor air quality over conventional space heating systems. In Latvia, an experimental study was conducted by Tihana et al. [
13] with a hybrid space heating system in a single detached house, consisting of an electric ASHP and a natural gas boiler. The experiment found for the system in question that electricity price was not the only limiting factor, but the heating capability of the heat pump resulted in a cut-off temperature of −7 °C, which played a large role as well for the given climate. In terms of water heating, a study by Li and Du [
14] entailed a heat pump gas water heater and space heating hybrid system under two control strategies with different operational modes, with the results showing that the hybrid system could save about 20% to 65% of the energy cost of the gas water heater at −5 °C to 20 °C ambient temperatures. It also could save about 6% to 70% of hourly energy costs compared to the gas heaters from −15 °C to 20 °C ambient temperatures in space heating applications. Li [
15] introduced a loop configuration for the hybrid heating system, incorporating an economically focused control strategy. This innovative approach yielded operational cost savings of 10% to 60%, effectively optimizing system efficiency across a range of ambient temperatures from −12 °C to 20 °C.
Considering the energy performance of net-zero houses, Thomas and Duffy [
16] conducted a monitoring study on approximately 15 different net-zero and nearly net-zero houses in New England. The results indicated an average energy intensity of 0.49 kWh/m
2/person/month. AlFaris, Juaidi, and Manzano-Agugliaro [
17] explored a fully net-zero home in Saudi Arabia, establishing a benchmark for net-zero energy performance in a global climate. Their study also provided a breakdown of energy consumption within the home. Li et al. [
18] conducted a monitoring study on residential units in Edmonton, Canada. The results revealed that the annual energy consumption of a single detached house was 16,381 kWh, with 57% of energy consumption attributed to space heating and cooling.
The evaluation of in situ performance is vital to bridging the gap between simulated results and actual energy performance. Accurately predicting building energy performance is essential for improving energy efficiency and reducing environmental impact. Comparing in situ performance with simulated values is imperative, allowing for the validation of simulations and providing insights into real-world system efficiency, particularly in cold climates. These comparisons help fine-tune simulation models and ensure predictions align with actual energy performance, thus contributing to more effective energy-efficient solutions. However, predicting building energy performance can be difficult due to the numerous factors that can affect energy consumption. Several methods have been suggested to estimate how well a building will use energy. These can be roughly put into three groups: first principles methods that use specialized software and thermal dynamic functions; statistical methods that use regression models to find links between different factors and energy use; and artificial intelligence methods like support vector machines (SVMs) or artificial neural networks (ANNs) [
19]. Natural Resources Canada has developed and widely used the popular energy simulation modeling software HOT2000 in Canada [
20]. However, the use of HOT2000 for energy prediction requires numerous inputs, and the calculations may rely on default software values, such as climatic conditions and system operational methods. As a result, the simulation results may be relatively imprecise and incomparable with the monitored results. Therefore, it is necessary to investigate methods for precisely comparing software-modeled results with monitoring results.
Compared to software tools, artificial intelligence methods have become popular in predicting energy consumption due to their effectiveness in solving non-linear problems [
21]. Among various artificial intelligence methods, the ANN-based model has become one of the most commonly used models. The ANN was first proposed by McCulloch and Pitts [
22], as a computational technique inspired by biological neural networks. ANNs are composed of interconnected layers of neurons that employ various functions. Li, Han [
23] reviewed twelve methods for benchmarking building energy consumption and suggested that ANNs are well suited for predicting space heating load and total energy consumption. Bagnasco, Fresi [
24] applied a backpropagation algorithm-based multi-layer perceptron ANN to forecast day-ahead load consumption for a large facility, yielding satisfactory results with reasonable error. Esen, Esen [
25] developed an ANN model to assess the performance of a solar ground-source heat pump, which produced a successful forecast with an R-squared value of 0.9627. González and Zamarreño [
26] proposed a novel approach to predicting short-term building load using a feedback neural network trained with a hybrid algorithm. Their method showed precise predictions with only atmospheric temperature and electric power measurements as inputs. Hou, Lian [
27] integrated rough sets and ANN algorithms using a data fusion technique to forecast the cooling load of an air conditioning system. Kwok, Yuen [
28] investigated the modeling of a building cooling load using an MLP-based ANN that considered the building’s occupancy rate. By training a neural network with high-quality data, an ANN model can potentially yield accurate predictions that reflect in situ performance. This approach enables a more realistic demonstration of actual energy consumption within the HOT2000 simulation environment.
Although laboratory experiments and simulations have shown the benefits of hybrid heat pump and natural gas boiler systems, and some research has explored their in situ performance, there remains a gap in evaluating these hybrid fuel heating systems specifically for residential buildings in cold climates using simulation tools. Hence, the aim of this study is to evaluate the in situ performance of a hybrid energy heating system situated in a cold climate, while identifying the differences between the actual performance and mainstream energy modeling results by implementing an ANN model and comparing the performance and cost of the hybrid energy system with other residential energy systems. Additionally, an economical control strategy is proposed for the hybrid heating system. This study will provide valuable insights into the in situ performance of hybrid energy heating systems in cold climates, as well as contribute to improvement in energy modeling results.
4. Control Method
This section proposes an effective control strategy to minimize operational costs. This control strategy manages the hybrid energy system for when to switch between the ASHP and TWH whenever the cost of operating the corresponding component is lower than the other.
4.1. Operational Switching Temperature
A correlation between the space heating load and exterior air temperature,
, can be found in
Section 2.4.2, Equation (6). And a correlation between the COP of the ASHP and the exterior air temperature,
, was also obtained, where details can be found in
Section 2.4.1.
The cost of operating the ASHP,
, and the cost of operating the TWH,
, could then be calculated using Equations (16) and (17), respectively, as the following:
where
is the electricity price,
is the natural gas price, and
is the exterior air temperature in
.
Hence, with the known exterior air temperature, to ensure the system operates with lower operational costs, if , then the system operates with the TWH only; otherwise, if , the system operates with the heat pump only.
From the above, when the cost of operating the ASHP and the TWH are about the same, meaning
, a relationship between the energy prices and the system performances can be determined as the following:
Since the exterior air temperature and the heating load of the house,
, are the same at both sides of Equation (18), and letting the
denote the cost ratio between
/
, the above equation can be simplified to
By using this relationship with the known energy prices, the corresponding exterior air temperature at which the operational cost for the ASHP and TWH are equal can be solved. Similarly, based on the exterior air temperature, the cost ratio between electricity and natural gas prices can be calculated, which results in equivalent operational costs for the ASHP and TWH. This exterior air temperature will be referred to as the “switching temperature” in the next section.
4.2. Economical Control Strategy
Figure 16 illustrates the switching temperature selection chart of the hybrid energy system. The manufacturer’s specifications provided the heating capacity of the ASHP, while
Figure 8 determined the space heating load for the unit under investigation. At the intersection of the space heating load and the heating capacity of the ASHP, the cut-off temperature was determined. When the exterior air temperature falls below this point, the ASHP cannot provide enough heat to the house, and an additional heating source (TWH) is required. In this case, the cut-off temperature was observed at −22 °C.
By considering the heating performances of the system and using Equation (19), the relationship between the cost ratio of energy prices,
/
, and the switching exterior air temperature can be derived as follows, as shown in
Figure 13:
The cost ratio curve obtained using the manufacturer’s specifications is also shown in
Figure 16. The coefficient of determination,
, between these two cost ratio curves is 0.9754 within the exterior air temperature range of −22 °C to 8 °C, indicating a significant similarity between two curves. Therefore, in the absence of comprehensive system monitoring and performance analysis, the switching temperature can be reasonably approximated using the manufacturer’s specifications.
Figure 17 presents the flow chart outlining the proposed economically efficient control strategy of the hybrid heating system. Initially, the cut-off temperature (
) is identified, and the exterior air temperature (
), current electricity, and natural gas prices (
,
) are provided. The exterior air temperature should then be compared with the cut-off temperatures using the following condition. If
This condition signifies that the ASHP cannot generate sufficient heat to meet the heating requirements of the house during this period. Consequently, the system should operate using the TWH for space heating.
Otherwise, if the condition is not met, the cost ratio corresponding to the current exterior air temperature should be determined using Equation (20). The calculated
represents the desired energy cost ratio that should be achieved if the heating system switches between the ASHP and TWH at the given exterior air temperature,
. Then, this desired switching temperature cost ratio should be compared with the current operating cost ratio,
/
, as the following:
This indicates that the current cost ratio is higher than the switching cost ratio. In other words, electricity prices are considerably higher compared to natural gas prices. As a result, the heating system should operate the TWH for space heating. Otherwise, when the current cost ratio is less than or equal to the switching cost ratio, the system should operate the ASHP for space heating.
The suggested cost-effective control strategy can guarantee that the system operates at the most favorable energy cost. In summary: (1) When the ASHP’s heating capacity is insufficient to meet the space heating load of the house, the system seamlessly switches to the TWH for space heating, ensuring optimal system efficiency. (2) When the ASHP’s heating capacity exceeds the space heating load of the house, the system performs a comparative analysis of the operational costs between the ASHP and TWH. This assessment is based on real-time energy prices and the exterior air temperature. A cost ratio curve, developed in this study, illustrates the relationship between energy prices and the corresponding switching temperature between the ASHP and TWH. If the operational cost of the TWH is more economical, the system operates the TWH for space heating; otherwise, the system opts for the ASHP. This dynamic decision-making process enhances overall energy cost-effectiveness. It is worth noting that the supply air flow rate does exhibit significance when predicting the system’s performance. Therefore, this approach may be more practical for a residential house with a single heating zone and a consistent air flow rate.
5. Conclusions
This study aimed to analyze the in situ performance of a hybrid energy heating system, comprising an ASHP and TWH, installed in a net-zero duplex house located in Alberta, Canada—a region characterized by a cold climate. This included an assessment of the energy consumption, space heating output, and heating performance of the hybrid system. The system exhibited the expected behavior, with lower energy consumption in the summer and higher consumption in the winter. This study introduced a novel approach by comparing in situ performance with simulations from HOT2000 building energy software, utilizing an artificial neural network (ANN) model to estimate actual energy consumption within the simulation environment. Results revealed significant disparities between simulations and in situ performance. Variations in space heating loads and the behavior of the hybrid system were noted, with HOT2000 indicating higher heating loads and increased heat pump usage compared to the in situ-based ANN model. A comparative analysis of three residential building energy systems, considering energy consumption and a 30-year life cycle cost, demonstrated that the hybrid system is more energy-efficient but incurs higher operational costs, resulting in an elevated life cycle cost. To address this, an economic control strategy was proposed based on the electricity and natural gas cost ratio. This strategy aims to optimize energy costs during system operation, ensuring the most favorable economic performance over time. Implementing this economic control strategy is crucial to achieving a balanced compromise between energy efficiency and operational costs in the hybrid energy system.
This study was subjected to several limitations, primarily centered around data availability. The insufficiency of data hindered a comprehensive analysis of the hybrid heating system’s performance and constrained the training data for the ANN model, limiting its representation of the space heating system. Furthermore, the study’s reliance on data from a single unit and the use of a show home introduced constraints on result generalization to diverse housing types. Non-typical occupant behavior in the show home might have influenced results in ways unaccounted for in the data collection scheme. Other sources of data would have also been beneficial for this study, including more data on the indoor set point temperature. While the collected data were of high quality, the complexity of the data collection system created room for sensor errors, and discrepancies in experimental values may have arisen during data cleaning. There were also inaccuracies in the methods used in this study, where both the HOT2000 and ANN models are not perfect, and there was an error introduced when constructing both models that was minimized but could not be entirely eliminated.
To address these limitations in future research, improvements could be made to the monitoring system by employing high-quality sensors to minimize instrument error. Where possible, sensors that can detect multiple sources of data should be used. Streamlining the number of sensors is crucial to minimizing malfunctions and reducing the complexity of the performance monitoring system. Collecting more comprehensive indoor data, including thermostat set point temperatures and occupancy schedules, can provide a richer dataset. Extending the data collection period to cover an entire year and incorporating a more extensive range of houses for analysis would enhance the study’s robustness. Examining various types and styles of homes would facilitate generalizability to a broader spectrum of households. A more detailed exploration of physical properties and indoor settings, such as hot water temperatures, would refine the accuracy of the HOT2000 model. Adjusting input parameters and refining data processing methods could improve the precision of the ANN model. Furthermore, increasing the volume of training and validation data would ensure the quality and reliability of the ANN model. These proposed enhancements collectively contribute to a more nuanced and comprehensive understanding of hybrid heating systems in future research.