1. Introduction
Candidemia is a bloodstream infection caused by Candida and is the most common form of candidiasis [
1]. Among more than 150 species of the genus Candida,
Candida albicans (
C. albicans) is the most pathogenic type and has a 40–54% mortality rate in hospitalized patients [
2]. Therefore, early diagnosis of
C. albicans is essential for the rapid antifungal treatment of fungal infections [
3]. The conventional method for the diagnosis of Candida fungal infections is a blood culture [
4], though it is critically limited because it can overlook extremely low concentrations of Candida in the blood and has a long duration. To address the current limitations, a genomic amplification method, the real-time polymerase chain reaction (RT-PCR), has been used as a non-culture-based diagnostic method with high sensitivity (~95%) and specificity (~92%) [
5]. However, the sensitivity of PCR can be compromised by other nucleated cellular products such as white blood cells (WBCs), blood cell lysates, and low concentrations of Candida cells. Multi-step centrifugation processes are still required to enhance PCR analysis results [
6]. Therefore, it is necessary to develop methods for the separation, concentration, and washing of Candida cells.
Recent advancements in microfluidic technology have enabled the increased use of microfluidic-based separation and concentration of particles/cells in biological and clinical applications [
7,
8]. Microfluidic techniques for separation and concentration can be divided into two categories depending on the use of external force fields (active and passive techniques). Active techniques adopt various force fields, including electric [
9,
10], magnetic [
11,
12], optical [
13], and acoustic forces [
14,
15], whereas passive techniques utilize the channel geometry and/or hydrodynamic effects of the flow without using external forces [
16].
Cell washing is necessary for sample preparation before biological and clinical analyses [
17,
18] because a medium exchange of cells from a high background to a washing buffer at a low background can enhance the sensitivity and accuracy of the analysis results. The standard method for cell washing is centrifugation, which is limited by possible cell damage induced by high shear conditions, manual pipetting steps, and batch processes [
19]. Therefore, microfluidic technique-based cell washing has been widely used as an alternative to centrifugation. These microfluidic cell-washing techniques include active and passive methods [
19], which are all conducted in Newtonian fluids.
Recently, viscoelastic non-Newtonian microfluidics has gained much attention based on intrinsic nonlinear elastic forces in pressure-driven flows [
20]. Compared to other passive methods using Newtonian fluids, viscoelastic particle/cell manipulation can be achieved in a simple straight microchannel due to the non-uniform distribution of the first normal stress difference (
N1) [
21], eliminating the need for complicated channel structures. Therefore, viscoelastic microfluidics has been applied to the focusing [
21,
22], separation [
23,
24,
25,
26,
27], concentration [
28,
29], and washing of particles/cells [
19].
In this study, we propose two-step viscoelastic microfluidic devices to achieve closed-loop separation and concentration, followed by continuous cell washing of C. albicans. To the best of the authors’ knowledge, microfluidic techniques have not been applied to the continuous separation, concentration, and washing of fungi in blood for high-sensitivity molecular detection. We evaluated the device’s performance using particles of different sizes depending on the suction flow rates to optimize the flow conditions of the closed-loop separation system. In addition, the washing performance of our device was examined by measuring the absorbance of the collected samples depending on the sample-to-sheath flow rate ratios. Finally, our devices were used to separate, concentrate, and wash Candida cells for clinical diagnosis. The device’s performance was validated by post-analysis using RT-PCR.
3. Results
A schematic representation of the workflow and microfluidic devices used for continuous separation, concentration, and washing are shown in
Figure 1. The workflow consisted of three steps: (1) a closed-loop system for cell separation and concentration; (2) Candida cell washing; and (3) post-analysis using RT-PCR. The first-step device was a closed-loop system that used a microfluidic device with four parallel channels to reduce the flow resistance of the microchannel for closed-loop operation. As shown in
Figure 1, randomly distributed cells were injected into the microchannel using a tubing pump (process ① in
Figure 1), and all cells were focused along the centerline under the viscoelastic effect for initialization at the 1st bifurcation (1st bi) of each channel among four parallel channels prior to separation. Then, size-based cell separation was achieved due to a size-dependent elastic force (
, where
a is the particle/cell diameter) at the 2nd bifurcation (2nd bi) of each microchannel [
35,
36]. The detailed working principle of each channel of the first-step device has been described elsewhere [
24]. Separated Candida cells at the center outlet were recirculated to the microchannel (process ② in
Figure 1), whereas WBCs were continuously removed from the side outlet (outlet B of the first-step device) (process ③ in
Figure 1). Therefore, Candida cells were highly concentrated at the center outlets and were collected from the sample reservoir. The center outlets of four parallel channels were connected to a single outlet A of the first-step device. Then, as shown in “Candida cell washing” in
Figure 1, concentrated Candida cells were injected into the center inlet of the second-step single co-flow device. Deionized water (DW) was used as the sheath fluid at the rear inlet. Candida cells and the blood lysates were initially suspended in a 0.1% HA solution. During the flow, Candida cells laterally migrated across the viscoelastic/Newtonian fluid interface toward the equilibrium positions in Newtonian fluid (DW) owing to the balance of the four forces, including the elastic force (
Fe), inertial lift force (
Fi,L), wall lift force (
Fi,W), and Stoke’s drag force (
FD) [
19,
37].
where
,
,
,
W,
Q,
,
, and
are the lateral distance, first normal stress difference, relaxation time, microchannel width, flow rate, solution density, fluid viscosity, and lateral velocity of the particle/cell, respectively. Finally, Candida cells that migrated laterally to DW were washed and collected at the side outlets (outlet B of the second-step device), while the debris from lysed blood and viscoelastic non-Newtonian fluid was removed to the center outlet (outlet A of the second-step device).
Because of the simultaneous effect of various forces during the flow, nondimensional numbers, such as the Reynolds number (
Re), Weissenberg number (
Wi), and elasticity number (
El), were adopted to characterize the viscoelastic flow system in microchannels.
Re is defined as the ratio of the inertial force to the viscous force, and
Wi is the ratio of the elastic force to the viscous force.
El shows the relative effect of fluid elasticity on inertia, which is used to predict the significance of elasticity over inertia in particle migration dynamics.
where
,
,
, and
indicate the mean flow velocity, hydraulic diameter of the channel, characteristic viscosity of the solution, and characteristic shear rate, respectively. Finally, the washed Candida cells were analyzed by molecular analysis (RT-PCR). The baseline is the fluorescence noise level in early cycles, and the threshold is the significantly detectable increase in fluorescence, which is set before the analysis. The threshold cycle (Ct) indicates the cycle at which the amplification plot crosses the threshold value.
To determine the flow rate conditions for the separation of Candida cells and WBCs in the first-step closed-loop device, the effect of the suction flow rates at the rear outlet (outlet B) on the flow characteristics of 4 and 13 μm particles was examined.
Figure 2 shows the viscoelastic separation of 4 and 13 μm particles depending on the flow rate factor, which is the ratio of the inlet flow rate to the outlet flow rate at the center outlet (outlet A) of the outlet region [
31]. At the inlet of the microchannel, a mixture of 4 and 13 μm particles was randomly injected at a total flow rate of 800 μL/min (
Figure 2a). At the outlet bifurcation, 13 μm particles (
) migrated laterally to the center of the 70 μm-width channel, compared to 4 μm particles (
). In this study, the widths of the outlet channels were designed to be 200 μm at outlet A and 300 μm at outlet B, such that the initial flow rate factor at outlet A was determined to be 2.5. To further manipulate the flow rate factor to optimize device performance, the suction flow rate at the side outlets (outlet B) was controlled from 480 to 700 μL/min, while the inlet flow rate was fixed at 800 μL/min. The flow-rate factor was examined, ranging from 2.5 to 8.0 at intervals of 0.5.
At FF = 2.5 (suction flow rate of 480 μL/min at outlet B), some of the laterally migrated 13 μm particles were collected with 4 μm particles at outlet A, as indicated by the yellow triangles in
Figure 2b. At FF = 3.5 (suction flow rate of 572 μL/min at outlet B), 4 and 13 μm particles were separated (
Figure 2c). As the suction flow rate at outlet B increased further to 622 μL/min (FF = 4.5,
Figure 2d), a few 4 μm particles could not be recovered at outlet A and were deflected into outlet B, as indicated by the green triangle.
Figure 2e shows the device performance depending on the FF using the concentration factor and recovery rate. The concentration factor is defined as the ratio of the particle concentration of the sample collected at outlet A to the initial particle concentration at the inlet, whereas the recovery rate is defined as the ratio of the number of particles retrieved from outlet A to the number of particles injected at the inlet. An increase in the flow rate factor from 2.5 (suction flow rate = 480 μL/min) to 3.5 (suction flow rate = 572 μL/min) increased the concentration factor to approximately 3.5. However, as the flow rate factor increased further to FF = 4.5, the concentration factor decreased to approximately 3.2 because a certain amount of 4 μm particles flowed to outlet B. The recovery rate remained higher than 98% at a flow rate factor between 2.5 and 3.5, as shown in
Figure 2e. However, at FF = 4.5, the recovery rate decreased to approximately 83.7% due to 4 μm particles deflected to outlet B. For an elaborate determination of the flow rate factor to achieve high separation efficiency, the flow rate factor ranging from 2.5 to 4.5 was examined at narrower intervals of 0.1. Therefore, the optimized flow rate factor was decided at 3.3 for the closed-loop separation and concentration.
To examine the performance of the closed-loop system, the time-dependent separation and concentration of Candida cells from the WBCs in a viscoelastic closed-loop system were examined.
Figure 3a–c shows the stacked images of the time-dependent continuous separation and concentration of Candida cells from 10 different images captured in the single channel among the four parallel channels in the closed-loop device at an inlet flow rate of 800 μL/min with FF = 3.3 at outlet A (suction flow rate at outlet B = 558 μL/min). At the inlet, the WBCs and Candida cells were randomly distributed across the microchannels. The initial volume of the samples used in this experiment was 10 mL. After viscoelastic flow in the first-step device, Candida cells were separated from the WBCs because of the size-dependent elastic force (T = 1 min in
Figure 3a). Finally, after 18 min of closed-loop system operation, the number of Candida cells flowing in the microchannel noticeably increased, while the number of WBCs in the microchannel decreased (T = 18 min in
Figure 3c). After 18 min of closed-loop system operation, all samples in the sample reservoir were consumed, and the residual volume of the sample in the connecting tubing was approximately 130 μL, as the dead volume.
To evaluate the separation and concentration performance of the closed-loop device, manual counting was conducted using a hemocytometer.
Figure 3d–f show microscopic images of Candida cells and WBCs before and after the separation and concentration processes. To show a clear concentration difference between Candida cells and WBCs, the samples before and after the closed-loop device system were diluted at a ratio of 1:10. WBCs were stained using CD45-FITC (eBioscience, San Diego, CA, USA), whereas cells without fluorescent staining were Candida. From the microscopic images, the concentrations of each cell at the inlet, outlet A, and outlet B were manually counted, as shown in
Figure 3e. Before the separation process (inlet), the binary mixture sample contained WBCs at
cells/mL and Candida cells at
cells/mL. After separation, Candida was successfully separated and concentrated in the sample reservoir (outlet A), containing Candida cells at
cells/mL and WBCs at <
cells/mL. The results indicate that Candida cells in the final sample were concentrated approximately 74.6-fold, which is slightly lower than the expected concentration factor (~77-fold) based on the approximate residual volume of 130 μL. This might be due to the wide size distribution of Candida cells, which affects viscoelastic lateral migration. In the waste reservoir through outlet B, most WBCs were removed at
cells/mL, and a small number of Candida cells were found to be uncountable using the manual counting method, which was lower than
cells/mL. The purity of separated Candida cells was defined as the ratio of the number of Candida cells collected at outlet A to the total number of cells at outlet A (99.5 ± 0.2%), while the removal ratio of WBCs was defined as the ratio of the number of WBCs removed at outlet B to the total number of WBCs at both outlets A and B (99.0 ± 0.4%). As a further study for clinical optimization, the effect of Candida cell concentration on device performance, including the concentration factor and the purity of Candida cells harvested from the device, can be examined.
For a highly sensitive and accurate molecular diagnosis, Candida cells that were separated and concentrated in the first-step device were washed and collected in deionized water (DW). Conventionally, Candida cells in lysed blood require a multistep centrifugation process to remove the lysate for high-sensitivity detection [
6]. In our second-step co-flow system, medium exchange was achieved for Candida cells to remove lysed blood debris and viscoelastic fluids.
To enhance the device throughput, the effect of the sample flow rate was examined by increasing the sample flow rate in a microchannel with AR = 2. The sample-to-sheath flow rate ratio (
R) was defined as the ratio of the sheath flow rate to the sample flow rate, which was modulated from 9 (sample 10 μL/min and sheath 90 μL/min) to 1.5 (sample 40 μL/min and sheath 60 μL/min).
Figure 4a,b shows microscopic images at the 900-μm width expansion region of the microchannel and the normalized particle distribution with different flow rate ratios at a fixed inlet flow rate of 100 μL/min. With
(sample 20 μL/min and sheath 80 μL/min), as shown in
Figure 4b, as the ratio of the sample flow rate was increased to enhance the device throughput, the fluorescent stream of 100 nm particles became wider by approximately 1.8-fold compared to that of
(
Figure 4a). Based on the fluorescent distribution of the 100 nm particles in
Figure 4a,b, the areas under the curves of
and
were compared. Considering the width of the outlet trifurcation of the microchannel (1:2:1), which was shown as the red dotted lines in
Figure 4a,b, only 1.3% of the total area under the curve was located outside the boundaries with
, while a larger area (5%) was located outside the boundaries with
. As the sample-to-sheath flow rate ratio decreases, the flow distribution of 100 nm particles becomes wider, and the proportion of polymer solution flowing out of the side outlets increases. Therefore, the sample-to-sheath flow rate ratio was fixed at 4 for the final demonstration. Meanwhile, for both flow rate conditions in
Figure 4a,b, most of the 4 μm particles were focused into two streams between the channel center and sidewalls. Considering the design of the outlet trifurcation of the microchannel (1:2:1), the streamline of 4 μm particles lay slightly outside of the boundaries between the center and the side outlets, and 4 μm particles flowed to the side outlets for both flow rate conditions.
To assure the washing performance with the enhanced device throughput, the absorption spectra of the samples from the inlet mixture (positive sample), sheath fluid (negative sample, DW), and two outlets were examined for the full wavelength range (200–500 nm) (see
Figure S2 in the Supplementary Information). 100-nm fluorescent particles were used to visualize the viscoelastic fluid flow for the washing experiments, and these particles had absorption peaks at 254 nm.
Figure 4c shows the absorbance of each sample at a fixed wavelength of 254 nm. The sample collected at outlet A with
R = 4 showed a lower absorption intensity compared to that of the inlet sample because the ratio of the trifurcation channel was lower (1:2:1) than the flow rate ratio. The washing process reduced the absorption intensity at 254 nm by about 94% in the sample collected at outlet B with
R = 4, which indicates that the viscoelastic fluid flowed out to outlet A. However, as the sample-to-sheath flow rate ratio decreased to 2.3 to enhance the device throughput, the absorption intensities of the collected sample at outlet B became higher. Based on the results, it is confirmed that our second-step washing system at a sample-to-sheath flow rate ratio of 4 and an inlet flow rate of 100 μL/min is capable of effectively eliminating viscoelastic polymer components and washing Candida cells with PBS for downstream analysis.
For the final demonstration, Candida cells collected from the sample reservoir in the first-step closed-loop system (shown in
Figure 3) were used for medium exchange.
Figure 5a shows the washing of concentrated Candida cells using a viscoelastic/Newtonian co-flow device with AR = 2 at a total flow rate of 100 μL/min with a sample-to-sheath flow rate ratio of 4.
At the inlet, Candida cells suspended in a 0.1% HA solution were tightly focused along the centerline by introducing sheath fluids (DW) from side inlets. After flowing through the second-step co-flow device, Candida cells were transferred from 0.1% HA solution to DW to be washed, while the distribution of fluorescent intensity remained near the centerline. The washed Candida cells flowed from the channel sidewalls to a region within 1/4 of the channel’s width. The distribution of Candida cells was slightly wider than that of the 4 μm particles, as shown in
Figure 4. This might be due to the heterogeneous size distribution of Candida cells.
To validate the device’s performance of separation, concentration, and washing of Candida cells, SYBR green RT-PCR analysis was conducted using Candida cells in blood samples at an undetectable concentration. As shown in
Figure 5b, before device processing, Candida cells were barely detected due to low concentrations and contaminants in the sample, such as WBCs and blood lysate (Ct = 36.5 ± 1.0). After the separation and concentration process, the Ct values at outlets A and B of the first-step closed-loop device were 30.3 ± 1.3 and 37.2 ± 1.4, respectively. The Ct of the collected sample at outlet A decreased compared to that of the initial sample because of the simultaneous effects of the removal of WBCs and the increase in concentration. The samples collected at outlet B were not detected under PCR conditions (Ct > 35). After washing in the second-step co-flow system, the Ct value decreased further to 23.6 ± 1.6 (outlet B of the second-step washing device), due to the removal of blood lysate and viscoelastic fluid. A negative control was not detected under PCR conditions (Ct > 35).