2.1. Structural and Textural Properties
Figure 1 shows the X-ray diffraction (XRD) patterns of H-ZSM-5 and Cu-exchanged ZSM-5. Powder X-ray diffraction patterns of the samples exhibit the diffraction peaks characteristic of MFI-type materials. The zeolite structure is preserved after the post-modification of H-ZSM-5 with an aqueous solution of NaOH, TPAOH or their mixture (NaOH/TPAOH), however, lowered crystallinity of Cu-exchanged zeolite was evidenced (
Table 1). This also indicates that the ion-exchange treatment with ammonium ion and/or impregnation with copper (II) ion affected the structure of ZSM-5. Only in the case of Cu-Na-ZSM-5, the crystallinity reached 131%, mainly due to the ion-exchange of H-ZSM-5 with Na (increase to 134% for Na-ZSM-5). Otherwise, we observed the decrease in crystallinity to ca. 66% of K-Cu-ZSM-5 (results not shown). Thus, the crystallinity appears to depend on the nature of the cation balancing the negative charge of the zeolite framework (H
+, Na
+ versus K
+), and is related to the size and the location of the cation. Larger K
+ ion coordinates preferably in sites on the channel intersection. The Na
+ cations occupy these sites as well as the sites on top of the six-membered ring on the channel wall [
11].
Independently of the Cu-loading (2.7–3.3 wt %) and the porosity, any reflections typical of CuO (characteristic diffraction peak at 36.4°) and/or Cu
2O (characteristic diffraction peaks at 35.6° and 38.8°) were not recognized in diffractograms of Cu-containing materials. The lack of these reflections indicates presence of copper oxide species’ in a very well dispersed form (possible crystallites of CuO
x are smaller than XRD detection level) or have amorphous nature. Modification of Na-ZSM-5 with copper ions also did not affect XRD patterns, as no reflections characteristic for alkali nor copper species were detected (
Figure 1).
The chemical analysis as determined by inductively coupled plasma optical emission spectrometry (ICP-OES) (
Table 1) revealed
n(Si)/
n(Al) of 12.3 for H-ZSM-5, so slightly different from the intended value of 13.5 (given by the manufacturer). The applied post-synthetic modification procedure (concentration of an alkaline solution of 0.2 M with the duration time of 2 h) only slightly influenced the
n(Si)/
n(Al) ratio of the micro-/mesoporous materials, i.e., Cu-ZSM-5 (NaOH) and Cu-ZSM-5 (NaOH/TPAOH), and did not influence the
n(Si)/
n(Al) ratio of Cu-ZSM-5 (TPAOH). The use of TPAOH directly produced the protonic form of the zeolite upon calcination. The final ion exchange with NH
4NO
3 was required, however, in the case of NaOH or NaOH/TPAOH treatment. Furthermore, the ion-exchange with copper cations did not affect the Al amount as the
n(Si)/
n(Al) molar ratio of 11.2–12.3 is kept at the level found for native H-ZSM-5. While as can be seen from
Figure 1 and
Table 1, the crystallinity intensity of Cu-ZSM-5 (TPAOH; NaOH/TPAOH) was significantly decreased compared to parent ZSM-5, thus it can be concluded that the post-synthetic modification led to the extraction not only Si but also Al from the zeolite framework. As the
n(Si)/
n(Al) molar ratio is preserved at the level of native H-ZSM-5, some fraction of Al bears the form of extra framework species (see
Table 2 reporting the highest number of Lewis sites determined from pyridine adsorption).
The 2.8–3.3 wt % of the copper amount was able to be introduced to micro-/mesopores zeolites. The post-modification of H-ZSM-5 with TPAOH allowed the introduction of a higher amount of Cu species (3.3 wt %) compared to materials treated (before ion-exchange) with NaOH or NaOH/TPAOH. The tetraalkylammonium cations are not strongly solvated in an aqueous solution due to their effective cationic diameter, i.e., TPA
+ ca. 0.9 nm [
12], and the hydrophobicity of their alkyl groups that interact with the hydrophobic silicate species rather than with polar water molecules [
13,
14]. In our case, the hydrophobic character of the zeolite could result in the deposition of a higher amount of copper species in aggregated forms, as can be seen in
Figure 2. TEM imaging shows the presence of nanoparticles having size of 5–10 nm in all samples. Whereas in sample Cu-ZSM-5 and Na-Cu-ZSM-5 a homogeneous distribution of Cu nanoparticles is observed, the formation of agglomerates is assumed for the TPAOH treated sample (
Figure 2c). These agglomerates could not be observed in all ZSM-5 particles of this sample (
Figure 2d), but in all positions, the nanoparticle distribution looks more inhomogeneous compared to the untreated samples. Furthermore, in some ZSM-5 particles the arrangement of the agglomerates seems to be located in defects of the ZSM-5 crystals or on the external surface of zeolite grains. Furthermore, the ion-exchange with Cu ions in Na-ZSM-5 resulted in much higher accommodation of copper species (Cu wt %,
Table 1) compared to microporous or micro-/mesoporous Cu-exchanged H-ZSM-5. A similar effect was observed for other co-cation (Na, K or Li)- and Cu-containing zeolites, e.g., Cu(Na,K,Li)-SSZ-13 [
6] or Cu(Na)-Y [
15], etc. One of the possible explanation for the difference between copper content in H-ZSM-5 and Na-ZSM-5 is that the pH of the copper-exchanging solution changes at the beginning of the exchange or during the exchange. The solution becomes more basic in the presence of Na-ZSM-5 and the formation of Cu[(OH)]
+ may be favored. Thermal decomposition of Cu[(OH)]
+ at exchange position results in the formation of [Cu–O–Cu]
2+, interacting with two charge-balancing framework Al sites in ZSM-5 [
16]. The Cu[(OH)]
+ ions can also precipitate as Cu(OH)
2 crystallites but only at pH higher than those prevalent during ion-exchange (above pH 6) [
17]. In our case the pH did not exceed a value of 5.70 ± 0.20, thus, the formation of Cu(OH)
2 after exchange and thermal treatment is unlikely with our preparation procedure.
Figure 3 presents the N
2 adsorption-desorption isotherms recorded for the selected Cu-exchanged ZSM-5 samples, while
Table 3 presents the textural properties of the materials. The adsorption-desorption isotherm of H-ZSM-5 is of type IV(a), according to the IUPAC classification [
18]. For the materials obtained after the post-modification with NaOH or NaOH/TPAOH and subsequent ion-exchange with copper ions, the shape of the isotherms is also of type IV(a) [
18]. However, the Cu-ZSM-5 (NaOH) and Cu-ZSM-5 (NaOH/TPAOH) samples revealed a higher distribution of mesopores, i.e., the isotherm shows an increase of the adsorbed volume at a higher relative pressure (
Figure 3a). The Na-Cu-ZSM-5 material revealed textural properties similar to Cu-ZSM-5. The post-modification with NaOH or NaOH/TPAOH and subsequent ion-exchange with copper increased the values of specific surface area and volume of mesopores as compared to H-ZSM-5 and Cu-ZSM-5. Although by using NaOH, most of the mesoporosity was reported to develop in the first 15 min of the treatment [
19,
20], we applied the condition (i.e., the concentration of 0.2 M, the time duration of 2 h, the temperature of treatment of 65 °C) to the one reported before for the materials dedicated to NH
3-SCR [
3,
21].
The post-modification with TPAOH did not lead to mesoporosity formation. Albelló et al. [
22] reported minor alteration of the porosity and chemical composition of H-ZSM-5 (
n(Si)/
n(Al) = 42) in 1 M TPAOH at 65 °C for 30 min. The authors explained the results based on the limited attack by OH– to Si-OH defects and thus increasing the roughness of the crystal’s external surface. In our case, the significantly lower concentration of TPAOH (0.2 M) resulted in the preserved textural properties with respect to the parent sample. It should be stressed that only one reference TPAOH treatment (0.2 M, 2 h, 65 °C) was considered in this work for comparison with NaOH treatment. Otherwise, the structure of the applied H-ZSM-5 was not preserved after the application of other conditions, i.e., concentration of TPAOH of 1 M, 2–8 h, 65 °C. The investigations in the post-synthetic treatment (different concentrations, time, temperature, etc.) of ZSM-5 in TPAOH should be performed in separate studies.
Table 2 gathers the acidic properties of the samples as determined by pyridine (Py) adsorption. The H-ZSM-5 zeolite accommodates Brønsted acid sites only. After the introduction of copper ions to native and post-modified supports the 3–3.5 fold decrease in the concentration of Brønsted acid sites is observed what is accompanied by the appearance of Lewis acid sites. While for the non-modified supports the Lewis acid sites originate from Cu cationic species, in post-modified materials in addition to Cu-Lewis sites the coexistence of Al-species should be considered. For the Cu-ZSM-5 (TPAOH) catalyst, the lowest concentration of Brønsted acid sites is also determined which suggests the presence of Cu
+ and/or Cu
2+ cations balancing the negative charge of zeolite framework instead of protons, so for high dispersion of copper sites. The highest concentration of Lewis sites also confirms the observations mentioned above for Cu-ZSM-5 (TPAOH). It is in line with the highest amount of copper (3.3 wt %, based on ICP-OES analysis versus 2.7 wt % for Cu-ZSM-5 (NaOH) and Cu-ZSM-5 (NaOH/TPAOH). This high accessibility of Lewis sites to Py molecules also indicates that the aggregated particles of Cu species formed selectively in Cu-ZSM-5 (TPAOH) (the TEM analysis (
Figure 2)) are located on the external surface of zeolite grains.
Furthermore, it is important to note that the co-cations (Na
+) cannot fully replace all Brønsted acid sites (H
+). Gao et al. [
6] correlated an efficiency for co-cations in exchanging H
+ (increasing as follows: Li
+ < Na
+ < K
+) to their effective diameters in a hydrated form. Further, the source of Brønsted acidity in Na-Cu-ZSM-5 is the hydrolysis of Cu
2+ aqua complexes, i.e., [Cu(OH)]
+ that provides both Cu-oxo species and H
+ cations. Indeed, the share of Cu
2+exch+oxo sites is the highest for Na-Cu-ZSM-5 as can be derived from quantitative IR studies of CO adsorption. The inspection into the spectra of Py interacting with surface acidic sites provides information not only on the sites‘ density. The position of PyL band contains information on both the heterogeneity and the strength of Lewis sites: the higher PyL band position is the higher strength the Lewis sites possess. Two types of Lewis acid sites, related to copper sites of different electron acceptor properties, are populated in the studied samples (
Figure 4), as identified by 1454 and 1450 cm
−1 PyL bands. Most electron-acceptor sites are accommodated in Cu-ZSM-5 and both alkali treatment and modification with Na
+ ions result in their strength lowering. Judging from the variety of copper forms that can serve as Lewis acid sites it is impossible to determine the concentration of Na
+ and Cu
+ independently from each other.
2.2. Status of Copper Species
Figure 5 shows the ultraviolet-visible diffuse reflectance spectra (DR UV-Vis) of the studied samples (calcined at 500 °C, 4 h, air). The adsorption bands at about 210 and 251 nm are present over pure H-ZSM-5, and these bands can be assigned to the zeolite structure (band-originating from the charge transfer O
2-Al
3+ and surface defects, respectively) [
3,
23]. For all Cu-containing materials two distinct bands in DR UV-Vis spectra appeared. The charge transfer band at around 211–214 nm is related to O → Cu charge transition (CT) from lattice oxygen to isolated Cu
+/Cu
2+ species stabilized by the zeolite framework [
24,
25]. The broad absorption band between 550 and 900 nm is assigned to the d-d transitions of Cu
2+ ions in pseudo-octahedral coordination (e.g., Cu(H
2O)
62+) [
24,
25]. Additional bands at around 255 nm (especially visible in the spectra recorded for Cu-ZSM-5 (TPAOH)) and 325 nm, were attributed to CuO species and the oligomeric [Cu–O–Cu]
2+ chains [
26]. Cu-ZSM-5 (TPAOH) possesses higher amount of copper content (3.3. wt %) compared to the other materials, i.e., Cu-ZSM-5 (NaOH) and Cu-ZSM-5 (NaOH/TPAOH) with the copper content of 2.7 wt %. The DR UV-Vis data also support the FT-IR results that allow us to conclude on the presence of a high concentration of isolated Cu
+ and Cu
2+ ions and a high content of oxide species in Cu-ZSM-5 (TPAOH). The DR UV-Vis spectrum for material modified with Na
+ as co-cation and further with copper ions don’t show any new bands (as indicated above). Interestingly, Na-Cu-ZSM-5 revealed a higher content of copper (4.2 wt %, based on ICP-OES analysis,
Table 1) compared to Cu-ZSM-5 (TPAOH), thus a higher contribution of aggregated copper species can be expected. The small half-width of 214 nm band in Na-Cu-ZSM-5 suggests the homogeneity of Cu
+/Cu
2+ species engaged into interaction with zeolite framework. Further, its lower intensity among all materials tested indicates that Na
+ ions replaced copper cations in exchange positions forcing the copper to form oxo-species. As can be seen from the spectrum for this material (300–600 nm), the presence of co-cation promoted the evolution of [Cu–O–Cu]
2+ dimers (ca. 325 nm). Further temperature-programmed measurements (TPD-NO
x) were carried out to prove promoted the development of copper-oxo-species.
Figure 6 shows the experimental (solid line) and modeled (dashed line) TPD-NO
x profiles obtained for H-ZSM-5 as well as Cu-exchanged ZSM-5 via desorption (
Supplementary Materials Figure S1) in the flow of (4 vol.%)O
2/He mixture.
Table 4 gathers the results of the amounts of NO and NO
x adsorbed on the studied materials while
Supplementary Materials Table S1 presents the kinetic parameters that are relevant to adsorption and desorption studies. The catalysts stored substantially more NO
x compared to NO. For H-ZSM-5, the peak at ca. 250 °C is likely associated with NO
+ interacting with the anionic zeolite site, forming Z−NO
+: 2Zeo–O
−–H
+ + NO
2 + NO ↔ 2Zeo–O
−–NO
+ + H
2O [
27]. The activation energy of desorption of only 37 kJ mol
−1 was the lowest among all the materials, which results in a low-temperature influence on the desorption rate: broad and weak intensity desorption peak is observed during the heat-up. The Cu-ZSM-5 (TPAOH) sample shows higher adsorption capacity than other materials, i.e., Cu-ZSM-5 (NaOH) and Cu-ZSM-5 (NaOH/TPAOH). Additionally, the two NO
x peaks in the profile of such materials indicate that NO
x binds to at least two different sites with distinct binding energies. Again, this effect can be assigned to the higher concentration of copper present in Cu-ZSM-5 (TPAOH), and thus, aggregated copper species. The desorption peak below 150 °C corresponds to the NO molecules that desorb from the isolated Cu
+/Cu
2+ [
28,
29]. The peak between 340–360 °C is assigned to the desorption of NO
2 formed in the reaction between NO and the [Cu–O–Cu]
2+ active sites [
28]: NO + [Cu–O–Cu]
2+ → NO
2 + [Cu-☐-Cu]
2+. The activation energy of desorption is very high (84 kJ mol
−1 for Cu-ZSM-5), demonstrating strong interaction between NO and [Cu–O–Cu]
2+ sites. The peak at ca. 250 °C originates from the thermal decomposition of nitrate and/or nitrite species generated by NO adsorption on [Cu–O–Cu]
2+ [
30,
31]: 2NO + [Cu–O–Cu]
2+ → Cu
+-NO + [Cu-NO
2]
+. This energy barrier is lower (42–45 kJ mol
−1) and the desorption rate is the highest at lower temperatures for Cu-ZSM-5 (NaOH/TPAOH) and Cu-ZSM-5 (NaOH), i.e., the materials with introduced mesoporosity. A significant increase in adsorption capacity for NO
x is observed for material containing co-cation (Na
+) and Cu ions, which is in agreement with previous studies, showing that Na
+ in the zeolite-based catalysts are favorable for NO
x storage [e.g., [
31,
32]].
Furthermore, the effect of a mixture of NO/He, NO/O
2/He and NO/O
2/H
2O/He on the adsorption of NO was studied by carrying out NO adsorption and TPD tests on Cu-ZSM-5, Cu-ZSM-5 (TPAOH) and Na-Cu-ZSM-5 to quantitatively determine the species affected by O
2 and H
2O up to 450 °C (
Figure 7). The oxidation of NO to NO
2 did not appear on the lattice oxygen of Cu-exchanged ZSM-5, pronounced by the same adsorption capacity. The presence of O
2 in the feed mixture enhanced NO adsorption, especially in the case of Cu-ZSM-5(TPAOH) and Na-Cu-ZSM-5, thus the materials containing aggregated copper oxides. Additionally, the presence of H
2O strongly reduced NO adsorption by its displacement from copper sites, as reported by Landi et al. [
33]. However, the reduction of NO
x adsorption by water could not be the main factor influencing the catalytic results (see
Section 2.3. Catalytic and Spectroscopic Investigations—NH
3-SCR).
Figure 8a shows the EPR spectra of hydrated (calcined at 550 °C, 4 h, air) Cu-exchanged ZSM-5 samples acquired at −196 °C (see
Figure S2 for room temperature spectra) to characterize monomeric copper species. Closely related Cu
2+ ions, such as [Cu–O–Cu]
2+ and CuO species, are EPR silent due to the strong dipolar coupling [
34,
35]. Moreover, Cu
+ is also silent because of its diamagnetic nature. In the region of the main Δm
s = 1 transitions, the typical copper hyperfine structure is well resolved, in agreement with previous studies [
36,
37]. Considering an axial symmetry for Cu centers, the well-defined low-field features correspond to the parallel component of the EPR signal, whereas the perpendicular part is characterless because of broadening arising from small unresolved couplings and inhomogeneous contributions of the sites. A single Cu monomer can be identified from the spectra of the three different zeolite samples and it has been attributed to octahedrally coordinated hydrated copper ions in Cu-exchanged ZSM-5 [
38]. This species is free to move at room temperature and it has been located at the intersection of the zeolite channels. The relative intensities of the samples were calculated as the double integral of the signal at −196 °C and normalized concerning the weight of each measured sample. Na-Cu-ZSM-5 has the highest intensity and, thus, the highest Cu
2+ concentration. Therefore, Cu-ZSM-5 (TPAOH) and Cu-ZSM-5 intensities, relatively to Na-Cu-ZSM-5 one, changed from 0.83 to 0.14, respectively.
The dehydration treatment led to a narrowing of the EPR line in agreement with the change of the Cu ions’ coordination sphere with respect to the hydrated case. Moreover, the total intensity of the EPR spectra decreased by 60–70% when comparing to the fresh form of the samples, in agreement with previous investigations over copper-exchanged zeolites [
39,
40]. The appearance of two kinds of monomeric copper species upon water removal can be easily deduced from the low field region of the spectra in
Figure 8b and
Figure 9 and can be assigned to the presence of two different extra-framework copper sites for copper interacting with the zeolitic oxygens. The fitted spin Hamiltonian parameters used for the simulation of the spectra are reported in
Table 5. One group (named as
A) has the typical parameters of a four-coordinated Cu
2+ ion in a distorted square planar environment whereas the other one (labeled
B) has a square pyramidal-5-coordinated geometry due to its higher
g//value and lower
A//component concerning
A. The parameters found are in agreement with all the previous experimental and theoretical studies (e.g., [
37,
41]).
The assignment of the experimental EPR signals to a specific exchange-site in ZSM-5 structure has been extensively investigated (e.g., [
36,
42]). Considering the MFI framework, ZSM-5 zeolites have four kinds of rings in their structure suitable for hosting copper ions: the sites located in six-membered rings are known as
α,
β,
γ whereas the ones in five-membered rings are called
δ [
36]. According to Groothaert et al. [
43], Cu(II) ions belonging to
A come up at higher copper content (
n(Cu)/
n(Al) of about 0.16 or higher). These are located, therefore, in less stable sites than the ones occupied by species of group
B, already present at the lower copper concentration (
n(Cu)/
n(Al) of about 0.007). They assigned species of group
B to a three-, four- or five-coordinated Cu
2+ ion in α rings with 1 or 2 aluminum atoms and species of group
A to a four-coordinated Cu
2+ located in all the other rings. Nevertheless, EPR signals’ attribution to specific sites in dehydrated ZSM-5 materials is challenging because of its complicated structure. In our samples, the Cu concentration is high enough to have both
A and
B: the composition of groups
A and
B used in the simulations is 1:1 proving that the suitable exchange-sites are equally populated at high concentration of copper. As a result of this, the dehydrated samples show the presence of the same two Cu groups in the same amount. The minor discrepancies found in
g//and
A//values of a same group in the three samples confirms Groothaert’s assignment pointing out that a variety of sites has to be considered for each group.
To summarize, the main difference between the samples can be attributed to the quantity of monomeric Cu2+ ions detected in the hydrated state: the amount of EPR active Cu species in Cu-ZSM-5 sample (relative intensity 0.14) is seven times lower with respect to the Na-Cu-ZSM-5 sample (relative intensity 1.00) confirming the higher ion-exchange capabilities when co-cation is already accommodated.
In order to delve more clearly into the nature of copper centers, the studies of low-temperature CO adsorption were carried out. The CO molecule is very sensitive to copper oxidation state thus the position of the C≡O bond vibration allows to conclude on both the presence of Cu
+ and Cu
2+ cations and their agglomeration if their bear the form of the oxides.
Figure 10a presents the spectra of CO adsorbed at room temperature (RT) on Cu-exchanged ZSM-5 as an example. At room temperature the interaction of CO with copper sites in zeolite results in the appearance of a strong band at 2157 cm
−1 of Cu
+(CO) and a much weaker band at 2141 cm
−1 of Cu
+oxo(CO). The Cu
2+oxo(CO) and Cu
2+exch(CO) monocarbonyls (denoted herein Cu
2+exch+oxo(CO)) are found at 2210–2200 cm
−1 frequency range if the CO adsorption is performed at temperatures as low as −100 °C (
Figure 10b). On the basis of the intensities of the monocarbonyl bands, i.e., (Cu
+exch(CO), (Cu
+oxo(CO), and Cu
2+exch+oxo (CO) and the values of the absorption coefficient of the respective monocarbonyl bands [
44] the concentrations of copper sites was calculated (
Table 6). While the relative variations in the concentration of Cu
+ cations do not exceed 20% the variations in copper sites concentrations that are observed for Cu
2+exch+oxo and Cu
+oxo species are significantly more important. Na-Cu-ZSM-5 and Cu-ZSM-5 (TPAOH) accommodate the highest number of oxo-species easily accessible for CO molecules (thus for NH
3-SCR reactants due to similar kinetic diameter), further the amount of copper (II) oxo-species is the highest among all the studied materials. In Cu-ZSM-5, Cu-ZSM-5 (TPAOH/NaOH) and Cu-ZSM-5 (NaOH), the population of copper ions that in the exchange positions is similar to the Cu
+ and Cu
2+ in oxide forms. Considering the Cu-exchanged ZSM-5 containing co-cation, it is visible that the presence of Na
+ results in the increased formation of Cu
+. Additionally, Sultana et al. [
4] elucidated the influence of Na
+ co-cation on the appearance of Cu
+ species in Cu-ZSM-5. They found that the concentration of Cu
+ species increased with an increase in the residual sodium content from 0.04 to 0.3 wt %. The variety of copper (II) monocarbonyls appeared due to the interaction of the probe with copper (II) sites of various electron-acceptor properties (2220–2190 cm
−1). The bands of the highest frequencies are found for the Na-Cu-ZSM-5 (2216 cm
−1) and Cu-ZSM-5 (TPAOH) (2205 cm
−1) materials what allows concluding on the highest electron-acceptor properties of copper (II) centers that they accommodate. The co-presence of Na
+ cations significantly affects the sites in Cu-ZSM-5; they are undoubtedly more electron-acceptor than in Cu-ZSM-5 (TPAOH) what finally can facilitated binding reagent molecules.
2.3. Catalytic and Spectroscopic Investigations–NH3-SCR
Figure 11 shows the results of catalytic studies on H-ZSM-5 and Cu-ZSM-5 and the kinetic parameters of the relevant surface reactions are summarized in
Table 7. Pure H-ZSM-5 shows gradual conversion only above 300 °C (
Figure 11a), while
and
TOF1 for NH
3-SCR at 150 °C, is five orders of magnitude lower than any other catalyst tested in this work. High NO conversions measured at the highest temperature indicates that the rate of the parallel parasitic ammonia oxidation reaction (
is negligible, therefore both relevant kinetic parameters have wide confidence intervals. However, it is clear that both
k2 and
TOF2 are below 2 × 10
−4 s
−1 and 2 × 10
−5 s
−1 respectively. On the other hand, the selectivity towards N
2O formation is by far the highest for H-ZSM-5. A significantly higher NO conversion was obtained for Cu-ZSM-5. Interestingly, there is no significant difference for the micro-/mesoporous materials, especially Cu-ZSM-5 (NaOH) and Cu-ZSM-5 (NaOH/TPAOH), both having the
of around 105 kJ mol
−1. A slightly different conversion can be seen above 350 °C. In the presence of the Cu-ZSM-5 (TPAOH) catalyst, apparently a significantly higher loss in NO conversion above 350 °C appears due to the side reaction of NH
3 oxidation, having a much lower energy barrier
compared to other Cu-containing ZSM-5 catalysts. Additionally, for this material the highest N
2O formation rate was noticed (
Figure 11b), confirmed by the corresponding surface rate constants. This behavior can be explained by the higher amount of copper in this material and thus, aggregated forms of copper species (i.e., [Cu–O–Cu]
2+ and CuO
x). Interestingly, the higher content of copper in Na-Cu-ZSM-5 (4.2 wt % of Cu, based on ICP-OES analysis), did not cause the oxidation of NH
3 above 350 °C, as was observed in the case of the Cu-ZSM-5 (TPAOH) sample. Otherwise, for Na-Cu-ZSM-5, a significantly higher amount (compared to the other samples) of desorbed NO
x in the presence of O
2/He mixture was observed (e.g., 68 and 121 µmol g
−1 for Cu-ZSM-5 and Na-Cu-ZSM-5, respectively). NO
x appears as a result of the reaction between NO and the [Cu–O–Cu]
2+ active sites (based on TPD-NO
x analysis). Thus, both Cu
2+ and [Cu–O–Cu]
2+ species are considered as the active Cu species in NH
3-SCR.
The results show that ammonia oxidation occurs at temperatures above 350 °C, with and without water present in the feed, but the oxidation occurs to a lower degree if water was present (
Figure 12). The kinetic parameters confirm this observation, apparent activation energy (
) is higher when H
2O was present in the feed, while the
TOF2 dropped by the order of magnitude for all catalysts tested with and without water. The comparatively higher NO conversion occurs because ammonia oxidation is slower. The kinetic parameters confirm this statement, as kinetic parameters for the NH
3-SCR reaction remain nearly unaffected in the tests with water in the feed. The introduction of water may thus suppress the adsorption of NH
3 and facilitate higher NO conversion as discussed by Sjövall et al. [
45] A slight increase of
TOF1 was indeed observed (
Figure S3). The N
2O yield in the presence of water vapor varied among these selected samples. In the case of samples containing aggregated copper species, N
2O yield remains similar (in the whole studied temperature range, i.e., for Cu-ZSM-5 (TPAOH)) or even lower concentration (above 200 °C) in the presence of H
2O. For Cu-ZSM-5, the introduction of H
2O in the feed caused higher N
2O yield mostly below 250 °C, e.g., 14 ppm of N
2O was formed without H
2O at 200 °C and increased to 30 ppm in the presence of 5 vol.% of H
2O. The selected catalysts were therefore tested for 24 h at 350 °C in the presence of H
2O. As shown in
Figure 13, the presence of water vapor did not affect the NH
3-SCR activity of Cu-exchanged ZSM-5, which revealed nearly complete NO removal from the reaction mixture up to 24 h.
The most important adsorption adducts and reaction intermediates can be easily identified in the FT-IR spectrum. The reagents (NO, O
2 and NH
3) in the stoichiometric amounts (
c(NO)/
c(O
2)/
c(NH
3) = 4:1:4) were contacted with the catalysts-Cu-ZSM-5, Na-Cu-ZSM-5 and Cu-ZSM-5 (TPAOH) at 150 °C for 10 min then the FT-IR spectrum was collected (
Figure 14). In the spectrum of reagents adsorbed on the studied materials the most intensive bands came from the species identified by the 1658–1640 cm
−1 bands assigned to NO
3− species. This indicates that NO can be easily oxidized to the surface nitrates upon contact with O
2 already at 150 °C. The position of these bands strongly depends on the NO
3− structure (speciation into monodentate, bidentate, or bridged entities), and on the kind of the cation to which they are bonded. The bands in the region of 1658–1640 cm
−1 can also be considered as originating from ammonia molecules coordinatively bonded to Lewis acid sites, e.g., copper/sodium cations. The 1445–1430 cm
−1 bands can originate from ammonium ions NH
4+ appeared as the most characteristic moiety attributed to the reaction of ammonia with Brønsted sites (strongly acidic Si(OH)Al groups). On the other hand, the huge intensity of 1658–1640 cm
−1 bands also justifies the attribution of the 1445–1430 cm
−1 bands to monodentate nitrate species—the intermediate products of NH
3-SCR. The presence of NO
2− is also manifested by the modes below 1400 cm
−1. The formation of NO
3− is accompanied by the evolution of water (1615 cm
−1) because the nitrate anions replace surface OH groups. The water molecules are also the final reaction product of NH
3-SCR. The H
2O formation does not hinder the formation of nitrates. The significant intensities of nitrate species in Cu-ZSM-5 (TPAOH) signify that these intermediates are easily accumulated on the catalysts surface, their decomposition is not as effective as for Cu-ZSM-5 or even in Na-Cu-ZSM-5. The stability of nitrate species in Cu-ZSM-5 (TPAOH) and Na-Cu-ZSM-5 is supported by the formulation of N
2O in these materials in significant amounts. Therefore, the high concentration of Cu
2+oxo species (IR studies,
Figure 10,
Table 6) of low dispersion facilitates the production of N
2O by stabilizing nitrate intermediates on the catalyst surface. The presence of water in the feed (5 vol.%) inhibits the decomposition of NO
3/NO
2− and NH
4+ species. Their amount on the catalysts surface is nearly 3-fold higher than in water-free conditions. The accumulation of the intermediate moieties is accompanied by the higher production of N
2O (
Figure 15b). This effect is most pronounced for Cu-ZSM-5.