2.1. Cellobiose Transformation into Sorbitol
The synthesis of bifunctional catalysts with both sulfonic functions and Ru is a challenge because it is known that sulfur, especially under high-pressure and high-temperature catalytic testing conditions, can strongly poison noble metals [
37], especially Ru [
38]. Therefore, it was decided to first functionalize the carbon support with sulfonic functions before adding the Ru nanoparticles to limit the poisoning of the active metal phase. The method employed for carbon functionalization has already been discussed in another study [
26] and is described in the experimental section. To keep the integrity of the sulfonic functions, a neutral method to add the RuO
2 nanoparticles was used, namely, the adsorption of preformed colloidal RuO
2 suspension. The Ru is reduced in situ by using H
2 during the reaction. Catalytic tests were carried out with monofunctional, either with sulfonic functions alone or with only Ru nanoparticles, and bifunctional catalysts (
Table 1).
The hydrogenation pathway is favored with the RuO2/AC catalyst, which essentially provided cellobitol and sorbitol. The SO3H/AC acid monofunctional catalyst yielded a high amount of glucose, as expected in the absence of Ru to catalyze the hydrogenation. Unfortunately, with the corresponding bifunctional catalyst, prepared in exactly the same way, with both SO3H and Ru on the support, sorbitol was not obtained. However, the results were very similar to those obtained with the acidic catalyst without Ru. This means that all Ru is poisoned by the sulfur of the sulfonic functions, even if the metal component was introduced in the second position. A test with the two monofunctional catalysts mechanically mixed was carried out, and the result was still similar to SO3H/AC. Even if the sulfonic functions were not on the same support, they managed to poison the Ru. Sulfonic functions are likely leaching during the reaction and can poison Ru on other catalyst grains.
In order to enhance bifunctional catalyst activity, several parameters were studied to optimize the ratio between sulfur and ruthenium and avoid this poisoning effect. To control the amount of sulfur for the preparation of bifunctional catalysts, the modulation of the sulfonic functions grafted onto the carbon supports by heat treatment (under an N
2 atmosphere) was investigated (
Table 2). By increasing the heat treatment temperature, a decrease in the O and S surface amounts was observed. While the acidity (determined by Boehm titration) did not decrease at 200 °C, it was lower after treatment at 300 °C and 400 °C. This indicates that the sulfonic functions present in the carbon materials are logically more abstracted when the temperature of the treatment increases. It has been shown by TPD–MS that these grafted sulfonic acid groups do not start to decompose at all before 200 °C, with the main decomposition temperature above 300 °C [
26].
These new catalysts with varying acidities were assessed in the hydrolysis of cellobiose into glucose under a nitrogen atmosphere (
Table 3). As expected, the activity of the catalysts decreased with the applied heat treatment temperature. The low selectivity into glucose obtained for the catalysts heated at 300 °C and 400 °C is the same selectivity obtained when the test was conducted without any catalyst (blank test). The remaining sulfonic functions were no longer useful after these heat treatments. This confirms that sulfonic functions are indeed present in lower amounts when the temperature of the heat treatment is increased. Moreover, this is consistent with our previous work, which showed that a minimum amount of SO
3H is needed to trigger the hydrolysis of cellobiose [
26]. It was also shown that the heat treatments at 200 °C and 300 °C did not modify the nature of the sulfonic functions. Indeed, XPS analyses showed that the sulfur peak did not shift (
S1 in the Supplementary Materials). However, the heat treatment at 400 °C formed thiols (at 164 eV) on the support surface in addition to the remaining sulfonic functions (at 168.5 eV) (
S1 in the Supplementary Materials).
These supports, possessing different amounts of sulfonic functions, were then used to prepare a new set of bifunctional catalysts by depositing RuO
2 nanoparticles. The hydrogenolysis of cellobiose was tested for 2 h with these materials to investigate the impact of the Ru/S ratio on the performance of the catalysts (
Table 4).
The results show that the pathway of the reaction is different depending on the ratio between Ru and the sulfonic functions. When the functionalized support is treated at 200 °C, sulfonic groups are still present in high amounts, poisoning the Ru. Therefore, the hydrolysis of cellobiose into glucose is the main reaction, and sorbitol is not produced. After treatment at 300 °C, sulfonic functions are degraded partially (as confirmed by the XPS results displayed in
S3 section in the Supplementary Materials), and both pathways are followed in parallel. Glucose (the hydrolysis product) and cellobitol (the hydrogenation product) are produced simultaneously, while sorbitol production remains really low due to the very short testing duration. The material pre-heated at 400 °C produced more sorbitol, while glucose selectivity was rather low compared to cellobitol selectivity. This means that, in this case, the hydrogenation pathway is the major one. All these observations were confirmed with kinetic studies with each of these catalysts (
S2 section in the Supplementary Materials). After 24 h, it was observed that the bifunctional catalysts pre-heated at 300 °C and 400 °C produced sorbitol, while the lower-temperature-treated bifunctional catalyst barely managed to form some of it. The diminution in sulfonic function amounts allows the Ru to be less poisoned, and the resulting bifunctional catalysts can produce sorbitol. However, the sorbitol production was not better than a monofunctional catalyst with only Ru deposited on the unmodified carbon support. Therefore, other ways of enhancing sorbitol productivity were investigated.
In order to study a different method that could prevent the poisoning of Ru by sulfur, consecutive reactions with both monofunctional catalysts were carried out (
Table 5). Cellobiose conversion and sorbitol yield are always given with respect to the first starting compound, even in the case of consecutive reactions. First, hydrogenation using the RuO
2/AC catalyst was carried out, and then, the solid was filtered out. Consecutively, the SO
3H/AC catalyst was added to catalyze the hydrolysis. By doing so, a sorbitol yield of 46% in 2 h was obtained, which was, by far, better than with any other catalyst tested so far. It is important to highlight the fact that when cellobitol is hydrolyzed, it provides one equivalent of glucose and one equivalent of sorbitol. When staged in this order, the two reactions cannot provide 100% of sorbitol because the glucose produced needs to be further hydrogenated. If the two consecutive reactions are performed in the opposite order (first hydrolysis and then hydrogenation), it was noticed that the sorbitol yield was dramatically lower (11%). This result can be explained by the fact that during hydrolysis some sulfonic functions will leach and go into solution. Indeed this was confirmed as the pH went down from 5 to 3 after the hydrolysis step. Then, when the RuO
2/AC was added for the second reaction, it was poisoned by the sulfur compounds present within the solution, decreasing the activity of Ru.
As sulfonic functions can leach and poison Ru nanoparticles, a pre-treatment under the same conditions as the catalytic tests was conducted to remove all labile functions and keep solely the sulfonic groups well grafted onto the carbon support. This type of pre-treatment has been shown in previous work to provide 116 mmol/100 g of acidity, with good results for the hydrolysis of cellobiose into glucose (98% selectivity toward glucose) [
26]. XPS data of the pre-treated SO
3H/AC can be found in the
Supplementary Materials (S3 section). Two consecutive reactions were carried out with first the pre-treated SO
3H/AC catalyst and then with the RuO
2/AC catalyst.
The sorbitol yield at the end of the two consecutive reactions was significantly higher when the SO
3H/AC was pre-treated in this way (
Table 5, bottom). This shows, indeed, that the pre-treatment can lower the quantity of labile sulfonic functions that can poison the Ru nanoparticles. However, there is still a portion of sulfonic functions that inhibit the Ru. Indeed, the obtained yield is not as good as when the two consecutive reactions were carried out in the opposite order. Nevertheless, this pre-treatment on the sulfonic functions was used to prepare new bifunctional catalysts that would suffer less from the poisoning of Ru. This time the Ru/S ratio was studied by varying the amount of Ru. New catalysts with 1 wt.%, 3 wt.% and 5 wt.% of Ru were synthesized using pre-treated SO
3H/AC as the support. They were assessed as catalysts in comparison with corresponding mono- and bifunctional catalysts without pre-treatment (
Table 6) in the one-pot direct hydrogenolysis of cellobiose into sorbitol.
The results obtained with the bifunctional catalyst with 1 wt.% of Ru are similar to the bifunctional catalyst prepared without any pre-treatment of the sulfonic functions. Indeed, even if the amount of sulfonic functions decreases with the pre-treatment, it is still enough to totally inhibit the Ru active phase. For the monofunctional catalyst with 3 wt.% of Ru, it can be observed that the sorbitol yield was the same that the monofunctional catalyst with 1 wt.%. Nevertheless, if the quantity of cellobitol is lower, the sorbitol yield should be higher. This means that sorbitol seems to react further or suffer from degradation. The bifunctional catalyst with 3 wt.% of Ru is more active than the one with 1 wt.%. Interestingly, the apparition of cellobitol and sorbitol in the products can be seen. This indicates that both pathways (as seen in
Scheme 1) are followed and both Ru nanoparticles and sulfonic functions are active at the same time. However, the sorbitol yield was still not higher than with the monofunctional catalyst. It can also be observed that the bifunctional catalyst with 3 wt.% of Ru without the pre-treatment of sulfonic functions displays a lower yield of sorbitol. The monofunctional catalyst with 5 wt.% of Ru provides a higher yield of sorbitol, which was expected as the Ru quantity increased. Finally, the bifunctional catalyst with 5 wt.% provides the best results. Indeed, the sorbitol yield reached 53% in 2 h, indicating that a synergy between the two active sites occurred with this ratio between Ru and SO
3H functions (10 Ru atoms for 1 S atom based on XPS analysis). The sorbitol yield decreased drastically to 13% when the SO
3H functions were not pre-treated. This highlights the importance of this pre-treatment in order to have an efficient bifunctional catalyst.
Kinetic studies were carried out on the monofunctional and bifunctional catalysts with 5 wt.% of Ru to highlight the differences between them (
Figure 1). It can be observed that the bifunctional catalyst provided a higher sorbitol yield than the monofunctional catalyst during all investigated timeframes. The conversion of cellobiose and sorbitol selectivity/yield are presented in the
Supplementary Materials (S4 section). The sorbitol yield was the same after 6 h and after 24 for the monofunctional catalyst, whereas cellobitol decreased. This confirms our assumption that sorbitol reacts further during the reaction. This did not happen with the bifunctional catalyst. The combination of SO
3H functions and Ru nanoparticles in this optimized ratio stabilizes the sorbitol, thereby preventing it from reacting further or degrading. This effect has already been reported in the literature [
31]. This explains the higher yield of sorbitol at the end of the reaction. The bifunctional catalyst is not more active than the monofunctional catalyst; indeed, the conversion is lower at the beginning of the reaction with the RuO
2-pre-treated SO
3H/AC catalyst, but it stabilizes the sorbitol, which provides all in all a much higher yield. This effect is striking after 24 h of reaction, with a yield of 11% for the monofunctional catalyst compared to 79% for the bifunctional catalyst.
The degradation of sorbitol with the RuO
2/AC and bifunctional catalyst was studied. Sorbitol (the product of the reaction), rather than cellobiose, was placed in the presence of the two catalysts under the same conditions as in the previous tests. The results show that RuO
2/AC transformed 50% of the sorbitol under these conditions, while the bifunctional catalyst transformed only 7% of the sorbitol within 2 h. The presence of SO
3H functions highly stabilizes the sorbitol molecule and prevents it from degradation. Unfortunately, the products formed by sorbitol degradation could not be identified. A list of molecules that were injected in HPLC and that can be ruled out from possible side products can be found in the
Supplementary Materials (S5 section).
To further optimize the Ru/S ratio, modification of the sulfur amount with thermal pre-treatment was investigated with 5 wt.% of Ru loading (
Table 7). The bifunctional catalyst with sulfonic functions treated at 200 °C provided the same amount of glucose as sorbitol. This means that there were still too many sulfonic groups and that the Ru nanoparticles were poisoned. When the sulfonic functions were treated at 300 °C, the results were the same as when the sulfonic functions were pre-treated in water. The bifunctional catalyst is better than the reference RuO
2/AC, showing synergy between the two types of active sites. After heat treatment at 400 °C, the bifunctional material displayed a lower activity. Indeed, the sulfonic functions were more degraded, leading to more active Ru nanoparticles and sorbitol degradation. The synergy between the two active sites was no longer observable.
Eventually, the recyclability of both the monofunctional and bifunctional catalysts was assessed. Five catalytic tests were carried out for each catalyst (
Figure 2). Both catalysts suffered from deactivation after the first run, but the impact was less important on the bifunctional catalyst than on the monofunctional catalyst. The activity was then stable over the next runs. TOC analysis of the solution after catalytic tests showed that the carbon balance was respected.
XPS characterizations were performed on the monofunctional and bifunctional catalysts before and after the catalytic tests. The results are presented in
Table 8, while the XPS narrow scans can be found in the
Supplementary Materials (S6 section). As the Ru amount in the catalysts is important, Ru
3d has to be subtracted from the carbon C
1s signal; otherwise, the carbon will be overestimated, leading to erroneous percentages for other elements. Ru
3p was also analyzed to confirm the Ru
3d data, but only the Ru
3d results will be displayed in this article in order to quantify the Ru surface at. % and Ru oxidation states. The Ru
3d (IV) amount was higher for the bifunctional catalyst than the monofunctional one before the catalytic test. The same statement can be made for the catalysts with 3 wt.% of Ru (
S7 section in the Supplementary Materials). The in situ activation of Ru in the reactor was confirmed by these analyses. Indeed, as expected, the Ru(0) amount was drastically increased after the catalytic tests. It is known that Ru can be reduced during XPS analyses, explaining the small amount of Ru(0) in the catalysts before the tests. It should be noted that not all Ru(IV) was reduced during the catalytic tests. The main assumption based on the XPS results is that the core of the nanoparticles was not reduced, and only the surface became Ru(0), giving core-shell structures. When superposing the Ru
3p regions of the catalysts before and after multiple runs (corresponding to
Figure 2), it is obvious that Ru was reduced during the catalytic tests (see
Figure 9 in the Supplementary Materials).
The amount of S, the position of the S2p peak and the increase in O after sulfonic functionalization corroborate the success of the reaction, as presented above. These results were confirmed by the bulk analysis of the bifunctional catalyst (before catalytic reaction). This analysis revealed 3.7 wt.% of Ru and almost 3 wt.% of S. The nominal value of 5 wt.% of Ru was not reached due to the fact that Ru forms refractory oxides during sample preparation for ICP analysis, so this analysis underestimates the metal content. The S amount is quite important, explaining the significant Ru poisoning.
XRD analyses were also conducted on these catalysts (
Figure 3). The wide peak between 12° and 28° comes from the carbon support (AC) [
39]. The sharp peak at ~27 ° is probably due to graphitic C or S but cannot be ascribed to Ru species. The Ru peak is around 44° [
40]. This is very low for the catalysts before the reaction because it is essentially RuO
2. After the reaction, Ru was reduced and the Ru peak increased because Ru(0) is crystalline in the case of the monofunctional catalyst, but surprisingly not for the bifunctional catalyst. It seems that the presence of sulfonic functions interferes with the crystallinity of the Ru(0) domains and decreases it.
HR-TEM images were obtained for the four catalysts (
Figure 4). The RuO
2 nanoparticle preparation method can be adapted to control their sizes, and a nanoparticle size of 1–2 nm was targeted here [
41]. The images show that the RuO
2 nanoparticles have a mean size of around 1 nm, as expected. The distribution and size of the nanoparticles are the same without or with sulfonic functions (see
Figure 4a,b for comparison). EDX mapping analyses were performed and confirmed the good dispersion of Ru on the carbon support (
S8 section in the Supplementary Materials). When the support was functionalized by the sulfonic functions, sulfur was found everywhere on the carbon support. There was no specific area that could be identified where Ru and S were more present together. The catalysts recovered after the catalytic reaction (five runs) were also analyzed by using HR-TEM (
Figure 4c,d) and EDX (
S8 section in the Supplementary Materials). The TEM images show that the Ru nanoparticles were still well dispersed on the support. However, due to the high temperature during the reaction, a small increase in nanoparticle size could be observed after catalyst recovery, but the nanoparticle size was still between 1 and 2 nm. The presence of sulfur all over the support for the bifunctional catalyst after five runs was also confirmed by EDX analyses.
2.2. Cellulose Transformation into Sorbitol
Due to its insolubility in water, cellulose has difficulties reacting in this medium. This is why a variety of pre-treatments can be conducted to make cellulose more reactive, as explained in the Introduction [
42,
43,
44,
45]. In our case, a ball-milling step for 24 h prior to catalysis was chosen. The conditions are detailed in the Experimental Section. First, the reactivity of our bifunctional catalyst with and without prior ball milling of the cellulose was assessed (
Table 9).
Cellulose conversion is calculated, as described in the Experimental Section. As this is calculated by weighing the cellulose after the catalytic reaction, the conversion of cellulose presented in the article is the lowest possible conversion (underestimation) because all the recovered mass is attributed to cellulose, but it could potentially be side products that are also solid, such as humins. Cellulose conversion under these soft conditions (150 °C) is low. The ball milling of cellulose enhanced its reactivity, and increases in both sorbitol conversion and selectivity was obtained compared to without milling. Two side products were identified, namely, xylitol and mannitol. Mannitol comes from the isomerization of sorbitol, while xylitol is produced by the decarbonylation of sorbitol [
46]. These side products were not present in the catalytic tests on cellobiose. The mechanism of hydrolysis and hydrogenation must be slightly different when starting from a soluble glucose dimer (cellobiose) than from an insoluble polymer (cellulose), which explains the difference in side-product formation. Perhaps small oligomers with more than two units are formed from cellulose, which can go through other reaction routes. Traces (<1%) of cellobiose and glucose can also be seen on the chromatograms, but this was not indicated in the results table for the sake of clarity and readability.
The temperature was varied to see its impact on the reaction. In order to improve cellulose reactivity, the temperature was increased to 170 °C and 190 °C (
Table 10). The impact of temperature on cellulose conversion is striking: a slight increase at 170 °C and a huge improvement at 190 °C were observed. However, the sorbitol selectivity stayed around 30%, with a maximum of 34% at 170 °C. Indeed, it is known that increasing the temperature will favor sorbitol degradation [
42]. A test at 190 °C for 24 h was conducted and confirmed that sorbitol selectivity drops when high temperatures and long reaction times are applied. However, the cellulose conversion reached almost 100%, and the global yield of sorbitol (20%) was the same for both conditions. The optimal conditions to maximize the sorbitol yield should be somewhere between 2 h and 24 h. Unfortunately, kinetic studies are difficult to build on this reaction. Indeed, as cellulose is not soluble in water, the solid has to be weighed after filtration to calculate the cellulose conversion by subtracting the catalyst mass from the final combined mass. Aliquots cannot be taken during the reaction to have enough data points in order to build a full kinetic curve.
A comparison between the monofunctional and the bifunctional catalysts was conducted with two different reaction conditions: at 150 °C for 24 h and at 190 °C for 2 h (
Table 11). The results indicate that the same cellulose conversion was obtained with both catalysts. However, the bifunctional catalyst produced almost twice the amount of sorbitol. Side products, such as xylitol and mannitol, formed less with the bifunctional catalyst. The same effect of sorbitol stabilization, as was shown in the previous section, can be observed here. This highlights the synergy between the Ru and sulfonic functions and confirms that the bifunctional catalyst is definitely better than the monofunctional catalyst for sorbitol production.
In order to maximize the sorbitol yield, a new pre-treatment was set up. As cellulose is not soluble in water, increasing its proximity to the catalyst should enhance its reactivity. This is why combined ball-milling pre-treatment of the cellulose with the catalyst was implemented just before starting the reaction. This ball milling is shorter than the pre-treatment of cellulose alone, only 2 h, and is detailed in the Experimental Section. Cellulose is still ball-milled for 24 h before the second pre-treatment. The results obtained by doing so are presented in
Table 12. If these results are compared with the results without the ball milling of both cellulose and catalyst together (
Table 10), it can be seen that combined ball milling has a positive impact on the results. Cellulose conversion increased for all temperatures. The sorbitol selectivity remained the same for the test at 150 °C, but it increased drastically for the tests at 170 °C and 190 °C. With this new method, almost 40% of sorbitol yield can be reached at 190 °C in only 2 h directly from cellulose. A catalytic test with the monofunctional catalyst was conducted similarly, and the results were also better when implementing combined ball milling. However, it was confirmed that the bifunctional catalyst is far better than the monofunctional one even under the new conditions.
As the combined ball milling of the cellulose and the catalyst extended the total ball-milling time of cellulose by 2 h, it is reasonable to question if this increase in activity is due to the extra ball-milling duration or primarily due to the proximity between the cellulose and the catalyst. A catalytic test with cellulose pre-treated for 26 h was carried out to address this issue (
Table 13). The results show that the ball milling of cellulose for 26 h slightly increased the activity compared to 24 h ball milling. However, the combined ball milling of both cellulose and the catalyst still provided the best results. It can be concluded that combined ball milling has a real effect on the reactivity between cellulose and the catalyst.