2.1. Experimental Materials
Cellulose (M
w: 448.47 g/mol, CAS No.: 9004-57-3) was obtained from Jinzhou Honghai Cellulose Technology Co., Ltd., Jinzhou, China. Triethanolamine (M
w: 149.19 g/mol, CAS No.: 102-71-6) was obtained from Shanghai Beite Chemical Co., Ltd., Shanghai, China. Urea (M
w: 60.06 g/mol, CAS No.: 57-13-6) was obtained from Nanjing Panfeng Chemical Co., Ltd., Nanjing, China. Citric acid monohydrate (M
w: 210.14 g/mol, CAS No.: 5949-29-1) was obtained from Shandong Lemon Biochemical Co., Ltd., Anqiu, China. Formaldehyde solution (37%, M
w: 30.03 g/mol, CAS No.: 50-00-0) was obtained from Jiangsu Changchun Chemical Co., Ltd., Wuxi, China. N-octanol (M
w: 130.23 g/mol, CAS No.: 111-87-5) and sodium dodecyl benzene sulfonate (SDBS) (M
w: 348.48 g/mol, CAS No.: 25155-30-0) were obtained from Anyi Chemical Co., Ltd., Nanjing, China. Tung oil was obtained from Guangzhou Chaoya Chemical Co., Ltd., Guangzhou, China. Tung oil contains linolenic acid, linoleic acid, oleic acid and tung oleic acid, all of which have unsaturated double bonds that make tung oil solidify into a film to repair cracks. The unsaturated fatty acids and molecular formula of tung oil are shown in
Table 1. Water-based primer, mainly composed of waterborne acrylic acid, copolymer dispersive dimming agent additives and water, has a solid content of about 30.0%. A water-based topcoat, mainly composed of waterborne acrylic acid, polyurethane synthetic additives and water, has a solid content of about 26.5%. The primer and topcoat were obtained from Dulux Co., Ltd., China. Basswood (80 mm × 80 mm × 5 mm) was obtained from Jiangyin Minghe Huzhong Wood Industry Co. Ltd., Wuxi, China.
2.2. Preparation of Microcapsules
In order to explore the influence of the quality of core and wall materials on microcapsules, the emulsifier concentration was determined to be 1.0%, the reaction temperature was determined to be 30 °C and the rotation speed was determined to be 900 rpm. Single-factor experiments were conducted by changing the quality of core and wall materials of microcapsules. The required materials and contents are shown in
Table 2.
The content of the wall material was kept the same by changing the core–wall ratio and, subsequently, the core material quality. Firstly, the wall material was prepared. Twenty grams of urea and 27.0 g formaldehyde reacted with the volume ratio of 1:1 to generate 27.0 g urea–formaldehyde resin. Urea and formaldehyde were mixed and stirred until the urea was fully dissolved. Then the solution was put into a heating magnetic stirrer, the stirring temperature was adjusted to 70 °C and the stirring speed was adjusted to 600 rpm to react for 60 min. During the reaction, the pH value of the solution was adjusted to 8–9 by adding triethanolamine. Meanwhile, 2.0 g cellulose were mixed with 50 mL water, and the cellulose solution was added and ultrasonically dispersed for 30 min after the urea–formaldehyde resin reaction. Then the core material was prepared, beginning with the emulsifier solution. SDBS was used as an emulsifier and mixed with water, and then the tung oil was added into the magnetic stirrer. The reaction temperature was adjusted to 45 °C, and the stirring rate was 1000 rpm for 30 min. Then the core liquid and the wall liquid were mixed, the temperature of the magnetic mixer was adjusted to 30 °C and the stirring speed was adjusted to 900 rpm. After the solution was fully mixed, citric acid monohydrate solution was dropped to change the pH to acidic for 3–4 h; the solution then reacted for 2 h. After that, the mixture was left for 5 d; then we filtered, washed and dried the mixture to obtain microcapsules of white powder.
The urea–formaldehyde resin in the microcapsule wall material was configured in accordance with the volume ratio of 1:1, which ensured that the formaldehyde was completely reacted. Cellulose and tung oil are natural environmental protection materials and do not have toxicity. Therefore, the microcapsules prepared were non-toxic.
2.4. Testing and Characterization
According to the GB/T 6739-2006 paint and varnish standard, we used the pencil method to determine the hardness of the paint film. The hardness of the paint film was tested by a 298 pencil hardness tester, which was obtained from Shanghai Litao Automation Technology Co., Ltd., Shanghai, China. The hardness pencil was placed on a mechanical car at a 45° angle, exerting downward pressure on the surface of the paint film. Then, by forcing the car to drive evenly, the pencil left a scratch on the surface of the paint film. The scratch results were observed with a magnifying glass, and the greater the pencil H value, the stronger the hardness.
According to Part 4 of the standard GB/T 4893.4 2013 physical and chemical properties test of paint film on furniture surfaces, we used the adhesion cross cutting method to test the adhesion of the paint film. The adhesion was tested by a QFH film scriber, which was obtained from Hebei Zhongke Beigong Test Instrument Co., Ltd., Cangzhou, China. The surface of the wood was cut with multiple blades, then the wood was rotated 90 degrees to make the final cut into a grid pattern. The tape was pasted on the grid graph, and then torn off smoothly within 0.5–1.0 s, so the results could be observed on the tape. Adhesion grade was determined as shown in
Table 4.
According to the impact resistance test described in Part 9 of the standard GB/T 4893.9 2013 physical and chemical properties test of paint film on furniture surfaces, the impact resistance of paint film was tested by a QCJ-120 impact testing machine, which was obtained from Shenzhen Sanuo Instrument Co., Ltd., Shenzhen, China. A wood test board coated with paint film was placed on the horizontal base of the impactor and fixed. The impact ball was raised to a certain height, and the switch was pressed to let the ball fall free to impact the plate. Then it was observed whether there were impact marks and cracks near the impact of the ball, and the height of the ball when the crack occurred was recorded.
The elongation at the break of the paint film was tested by an MTest-i universal mechanical testing machine which was obtained from Shanghai Yinhuang Technology Co., Ltd., Shanghai, China. The paint film was coated on the glass plate in accordance with the coating process, then removed from the glass. Then we used the universal mechanical testing machine to test elongation at the break of the paint film according to the Formula (1). L
0 represents the original length of the paint film, L represents the length of the paint film at the time of the break and
e represents elongation at the break of the paint film.
A tiny crack in the paint film was cut with a razor blade and then observed under a microscope. After five days in the paint film, the same spot in the crack was observed with an electron microscope. Repair rate (R) was calculated according to the Formula (2), where L
1 represents the crack width before repair and L
2 represents the crack width after repair.
The color difference of paint film was tested by a TS8260 portable color meter, which was obtained from Suzhou Weifu Photoelectric Technology Co., Ltd., Suzhou, China. By testing two places on the paint film, L
1, a
1, b
1 and L
2, a
2, b
2 were tested. The color difference ΔE of the paint film was calculated by Formula (3).
The gloss of paint film was tested by an LS195 glossometer, which was obtained from Shenzhen Linshang Technology Co., Ltd., Shenzhen, China. The roughness of paint film was tested by a Jb-4c precision roughness tester, which was obtained from Shanghai Taiming Optical Instrument Co., Ltd., Shanghai, China. The smoother the film surface, the smaller the value. The liquid resistance of paint film was tested by distilled water, citric acid (Shandong Lemon Biochemical Co., Ltd., Weifang, China), detergent (LIbY Group Co., Ltd., Guangzhou, China) and disinfectant (Taizhou Changcheng Detergent Factory Co., Ltd., Taizhou, China). The filter paper of the same size was first immersed in four kinds of solutions, and then placed on the surface of the paint film. The test sample was covered with glass and left for 24 h, then the filter paper was removed and the residual liquid on the surface of the paint film was wiped with a cloth. The marks and changes in the test area and the liquid resistance level were observed. The liquid resistance level of the paint film is shown in the
Table 5.
The microstructure and chemical constitution of the paint film were observed by optical microscopy (OM) (Leica Microsystems Co., Ltd., Weztlar, Germany), field emission scanning electron microscopy (SEM) (TESCAN Co., Ltd., Brno, Czech Republic) and Nicolet iS5 Fourier transform infrared spectroscopy (FTIR) (Thermo Fisher Scientific Co., Ltd., Waltham, MA, USA).