Effect of Polymer Matrix on Inelastic Strain Development in PI- and PEI-Based Composites Reinforced with Short Carbon Fibers under Low-Cyclic Fatigue
Abstract
:1. Introduction
- The recording of acoustic emission signals, for example, to detect the initiation of cracks [42] or evaluate their subsequent propagation;
2. Materials and Methods
3. Results
3.1. Scanning Electron Microscopy
- A “cellular” pattern of the supermolecular structure formed in the neat PI (Figure 2a), whose element sizes were comparable to the particle diameter of the initial PI powder. In the neat PEI, such a “cellular” supermolecular structure was not observed (Figure 2b), although the mechanical properties of both polymers were similar in general (according to the static tensile test data described below).
- After loading both the PI and PEI with SCFs, the polymer matrix morphology remained similar to that of neat polymers. Simultaneously, the polymer wetting of graphitized 200 (AR = 20) and 2000 µm (AR = 200) SCFs was poor (Figure 2e–h).
3.2. FTIR, Raman, and XRD Spectra
3.3. Static Tensile Tests
- For the neat polymers, the main characteristics of the PI and PEI were comparable in general. In the PEI case, the elastic modulus of 3.4 GPa was higher by ~180 MPa/5.5%; the strain at a failure value was 1.2 times lower (εf = 6.6%); and the offset yield stress was higher by 2.5 MPa/4.8% (OYS0.2 = 54.9 MPa).
- Loading with CF100 at AR = 10 (according to Table 2) was accompanied by an increase in both the elastic modulus for both polymers (by 910 and 710 MPa for the PI- and PEI-based composites, respectively) and their offset yield stress. This practically equalized the composites in terms of these parameters. The ultimate tensile strength increased slightly for the PI-based composite but decreased for the PEI-based one. At the same time, the strain at failure values decreased.
- Loading with CF200 at AR = 20 resulted in enhancing both the elastic modulus and the offset yield stress compared to the neat polymers. For the PI-based composite, a twofold increase in the elastic modulus was observed, while its increase was only 1.6 times for the PEI-based one (up to 6.9 and 5.5 GPa, respectively). The offset yield stress increased by factors of 1.7 and 1.4 for the PI- and PEI-based composites, respectively. As expected, the strain at failure values decreased (down to 2.3% and 3.2%, respectively).
- The maximum increase in the elastic modulus was for the PI-based composite loaded with CF2000 at AR = 200, which was greater by 1200 MPa than it was in the CF200 case. For the PEI/CF2000 specimen, the elastic modulus differed by 1360 MPa after loading with SCFs 200 and 2000 µm long. The PI/CF2000 composite (121 MPa) had a higher offset yield stress and, accordingly, a lower strain at a failure value of 1.9%.
3.4. Fatigue Tests
- It was greater than the OYS0.2 levels for both the neat PI and PEI (52.4 and 54.9 MPa, respectively), as well as the composites loaded with CF100 (65.1 and 65.9 MPa, for the PI and PEI matrices, respectively);
- It was comparable to or higher than the OYS0.2 levels for the composites filled with CF200 (88 and 75 MPa, for the PI and PEI matrices, respectively);
- It was noticeably lower than after reinforcing with CF2000 (121 and 108 MPa for the PI and PEI composites, respectively).
3.4.1. Energy loss due to hysteresis (loop area)
3.4.2. The Secant and Dynamic Modules
3.4.3. Residual Strain
- The residual strain was higher by ~12% for the neat PI than that for the neat PEI (13.9·10−4 and 12.4·10−4 mm/mm, respectively, according to Figure 10a,b). The increase rates were comparable for both materials (up to ~500 cycles).
- At the beginning of the tests, the residual strain values were close for the PI/CF100 and the PEI/CF100 composites (10.1·10−4 and 9.8·10−4 mm/mm, respectively). The increase rates for this parameter were also similar.
- For the PEI/CF200 composite, the residual strain level was three times higher than that of the PI/CF200 (4·10−4 versus 13·10−4 mm/mm). The increase rate was also greater for the PEI/CF200 specimen. At the load stress of 88 MPa, the fatigue test results for the PI/CF200 composite exhibited a similar residual strain value as that at 74 MPa.
- For the PI/CF2000, the residual strain value of 3.9·10−4 mm/mm was minimal and increased by almost three times. In the PEI/CF2000 case, this parameter was higher (5.7·10−4 mm/m), but the increase rate was similar in the magnitude and dynamics under cyclic loads.
3.4.4. XRD Spectra
- Since the studied materials belonged to the amorphous class, any pronounced peaks did not appear on the spectrograms.
- Despite the fact that the reflection intensity in the XRD spectra was plotted in relative units, the intensity of the main (broadened) maximum was more than two times higher for PEI than for PI (170 and 350 a.u., respectively).
- After the fatigue tests, the intensity of the main maximum in the XRD spectrum significantly decreased for all tested specimens, both neat polymers and their composites.
- Greater “orderliness” of the amorphous structure of both the neat PEI and its composites, which may be the reason for the lower dispersion in the fatigue life for the PEI-based specimens.
- A significant decrease in the intensity of the main maximum in the XRD spectrum as a result of the fatigue tests, which indicated a change in the internal structure of both polymers and their composites. This was primarily due to the formation of microscopic damage. This result was very relevant, since such scattered damage was small and almost impossible to observe with available methods of non-destructive testing.
4. Discussion
5. Conclusions
- The resistance to fatigue cracks of the neat PI and PEI, as well as their composites, determined their fatigue life to a minimum level (even at a reinforcing frame of SCFs 2000 µm long).
- Unlike the PEI, the PI was less prone to the development of creep processes, probably because of the greater rigidity of the polymer molecules, which was consistent with the data of the Raman spectra, which revealed the absence of any characteristic peaks in the PI (due to its non-polar nature and the lack of hinged oxygen atoms).
- The monotonous decrease in the normalized value of the dynamic modulus for the PEI-based composite indicated the continuous formation of scattered damage, while such a change began in the PI-based specimens at a value of at least 50% from its fracture point.
- In the case of SCFs 2000 µm long, the length of SCFs was comparable to the specimen thickness, causing the formation of a spatial framework of unattached SCFs at AR = 200. The lower rigidity of the polymer matrix provided more effective resistance to the accumulation of scattered damage with the simultaneous higher creep resistance. Under such conditions, the adhesion factor had a lesser effect.
- The determining role of the accumulation of cyclic damage in the neat PI and PEI, as well as their composites reinforced with SCFs, was confirmed by the results of the XRD spectra analysis.
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Brand, Manufacturer | Density (25 °C), g/cm3 | Rockwell Hardness (M) | Glass Transition Temperature (Nitrogen Atmosphere), °C | Linear Expansion Coefficient of (23–30 °C), 1/°C | Oxygen Index (LOI), % |
---|---|---|---|---|---|
PI SolverPI-Powder 1600 | 1.38 | 110 | 260 | 3.68 ⋅ 10−5 | 46 |
PEI ULTEM R00H | 1.27 | 109 | 217 | 5.2 ⋅ 10−5 | 47 |
Brand, Manufacturer | Precursor | Length, µm | Aspect Ratio (AR) | Elastic Modulus, GPa | Ultimate Tensile Strength (UTS), MPa | Designation |
---|---|---|---|---|---|---|
UVI-12, MPRI NAS, Gomel, Belarus | Viscose | 100 | 10 | 60 | 1200 | PI/CF100 and PEI/CF100 |
Tenax®-A, Teijin Carbon Europe Gmbh | PAN | 200 | 20 | 200 | 2600 | PI/CF200 and PEI/CF200 |
Tenax®-A, Teijin Carbon Europe Gmbh | PAN | 2000 | 200 | 200 | 2600 | PI/CF2000 and PEI/CF2000 |
Ultimate Tensile Strength, UTS (MPa) | Young Modulus, E (GPa) | Strain at Failure, εf (%) | Offset Yield Stress, OYS0.2 (MPa) | Fatigue Durability, Nf | ||
---|---|---|---|---|---|---|
Matrix | PI/PEI | PI/PEI | PI/PEI | PI/PEI | PI/PEI | |
Filler | ||||||
0 | 107.0 ± 5.0/ | 3.35 ± 0.1 / | 8 ± 2.2 / | 52.4 ± 2 / | 1000 ± 400 / | |
112.0 ± 3.0 | 3.4 ± 0.1 | 6.6 ± 1.6 | 54.9 ± 2.9 | 670 ± 40 | ||
10 wt.% CF100 | 119.2 ± 0.9.0 / | 4.2 ± 0.1 / | 5.6 ± 0.1/ | 65.1 ± 0.6 / | 3500 ± 1900 / | |
102.0 ± 10.0 | 4.1 ± 0.1 | 3.7 ± 0.8 | 65.9 ± 1.6 | 1200 ± 500 | ||
10 wt.% CF200 | 111.0 ± 10.0 / | 6.9 ± 0.7 / | 2.3 ± 0.03 / | 88.0 ± 10.0 / | 5400 ± 1200 / | |
104.5 ± 1.6 | 5.5 ± 0.5 | 3.2 ± 0.7 | 75.0 ± 6.0 | 1600 ± 400 | ||
10 wt.% CF2000 | 128.0 ± 6.0 / | 8.1 ± 0.5 / | 1.9 ± 0.1 / | 121.0 ± 14.0 / | 14,400 ± 1100 / | |
120.0 ± 10.0 | 7.1 ± 0.3 | 2.1 ± 0.1 | 108.0 ± 20.0 | 3400 ± 600 |
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Panin, S.V.; Bogdanov, A.A.; Eremin, A.V.; Buslovich, D.G.; Shilko, I.S. Effect of Polymer Matrix on Inelastic Strain Development in PI- and PEI-Based Composites Reinforced with Short Carbon Fibers under Low-Cyclic Fatigue. Polymers 2023, 15, 1228. https://doi.org/10.3390/polym15051228
Panin SV, Bogdanov AA, Eremin AV, Buslovich DG, Shilko IS. Effect of Polymer Matrix on Inelastic Strain Development in PI- and PEI-Based Composites Reinforced with Short Carbon Fibers under Low-Cyclic Fatigue. Polymers. 2023; 15(5):1228. https://doi.org/10.3390/polym15051228
Chicago/Turabian StylePanin, Sergey V., Alexey A. Bogdanov, Alexander V. Eremin, Dmitry G. Buslovich, and Ivan S. Shilko. 2023. "Effect of Polymer Matrix on Inelastic Strain Development in PI- and PEI-Based Composites Reinforced with Short Carbon Fibers under Low-Cyclic Fatigue" Polymers 15, no. 5: 1228. https://doi.org/10.3390/polym15051228
APA StylePanin, S. V., Bogdanov, A. A., Eremin, A. V., Buslovich, D. G., & Shilko, I. S. (2023). Effect of Polymer Matrix on Inelastic Strain Development in PI- and PEI-Based Composites Reinforced with Short Carbon Fibers under Low-Cyclic Fatigue. Polymers, 15(5), 1228. https://doi.org/10.3390/polym15051228